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Operating Instruction MACHT’S MÖGLICH Horse Trailer Part 2 7000 Series humbaur.com...
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Please complete the service card on the reverse side of the "Trailers up to 3.5 to" General - You will find the dimensions / technical data of your trailer in the Part 1 operating instructions and send it to Humbaur GmbH. vehicle documents.
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Key details for the handling, operation and the requisite with the trailer e.g. if it is sold. Humbaur GmbH accepts no liability for damage or failures care and maintenance work of the trailer are referred to in Only utilise trained or instructed personnel.
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Contents of this operating instruction manual Keyword index Use the keyword index from page 5 to search for specific 1 Safety 8 Troubleshooting guide topics. You will find safety information for the correct handling of You will find information on troubleshooting and important the trailer in the "Safety"...
Handling Operation Body Panic locking Safety Chassis Testing, care and maintenance Head partition Troubleshooting guide Qualification of the personnel Humbaur Service addresses Chassis Handling Contact Revolving door Information on loading Humbaur Service Partners Roll-up tarpaulin Intended use Parts logistics Roof vent / skylight...
“Trailers up to 3.5 to, Part Qualification of the personnel 1 - General”. HUMBAUR vehicles and bodies and their – Transport of persons. operating components may only be used and maintained by personnel who are aware of: The manufacturer: –...
(e.g. new drill holes in the frame or the reboring of existing drill holes in the frame). This is considered by Humbaur GmbH to be a structural change, and the type approval therefore becomes null and void. – non-approved accessories or third-party spare / component parts which are not original HUMBAUR parts are attached or installed.
Check, adjust and secure before each journey Safety first! Sources of danger In the chassis area In the body area Take note of the following points without fail: Note the following in general: Close and secure all body components, such as: –...
Product description General I - 001 I - 002 I - 003 Fig. 1 New Maximus with panorama roof Fig. 2 EquiSpace spatial concept with AERO Front saddle Fig. 3 Individual interior fittings (example) compartment The horse trailers were specially designed for transporting Some models come with a saddle compartment as The large-scale trailers provide maximum room for 2 horses.
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3-brake selected for new Maximums models to provide even more light, radio camera, etc. individuality. Give your fantasies free rein with our 360° colour configurator on the Humbaur website. General information MACHT’S MÖGLICH...
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Product description Model overview Wood-polyester class I - 007 I - 009 Fig. 7 Single Fig. 9 Balios SPIRIT Full-length breast and breech bar without deflector One-horse transport without saddle compartment with saddle compartment I - 008 I - 008 I - 010 I - 010 Fig.
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Product description Aluminium-polyester class I - 011 I - 01 I - 013 I - 013 I - 015 Fig. 11 Single ALU Fig. 13 Xanthos Fig. 15 Notos ALU One-horse transport with AluBiComp floor Rotating centre-post partition wall Full-length breast and breech bar without saddle compartment Rotating hinge-mounted tailgate with saddle compartment...
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Product description Full Polyester Class Larger vehicle class I - 016 I 016 I - 018 I - 018 I - 020 I - 020 Fig. 16 Zephir Fig. 18 Maximus Fig. 20 Notos PLUS with saddle compartment with AluBiComp floor Tailgate rotates and swivels with Windschott (deflector) Lateral kick protection made of aluminium...
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Product description Carriage class I - 021 I - 022 I - 024 Fig. 21 Balios carriage Fig. 22 Xanthos carriage Fig. 24 Zephir carriage without deflector with deflector with deflector without saddle compartment without saddle compartment with saddle compartment with AluBiComp floor with wheel shock absorber (100 km/h) –...
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Product description Components 25 28 25 28 I - 026 I - 028 I - 030 Fig. 26 Notos - front / side view Fig. 28 Xanthos AERO - front / side view Fig. 30 Maximus - front / side view I - 027 I - 029 I - 031...
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Product description AluBiComp floor LED rear lights Ball coupling Drawbar support Jockey wheel V drawbar Gas strut Step Front access / exit / flap or revolving door Handle Front reflector / white reflector or Front side light 10 Wheel (tyre) 11 Mud guards (with spray guards) I - 032 I - 035...
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Product description Foal grid Head partition Rubber tread strip I - 038 I - 041 I - 044 I - 044 Fig. 38 positioned on tailgate Fig. 41 positioned on partition Fig. 44 on the tailgate Feeding trough Manoeuvring handle Registration number holder I - 039 I - 042...
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Product description Saddle compartment lighting Saddle compartment accessories Inside saddle support I - 047 I - 050 I - 053 Fig. 47 LED light, battery-driven Fig. 50 Broom / shovel for cleaning trailer Fig. 53 Inside saddle rail, swivel-mounted Sliding window (Notos) Cleaning utensils Outside saddle support I - 048...
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Product description Side padding Wearing mat Tailgate with revolving door function I - 056 I - 059 I - 062 I - 062 Fig. 56 on right and left side Fig. 59 glued to the floor Fig. 62 Tailgate with revolving / swivel function Side protection Windflap Saddle holder (Notos PLUS)
Safety first! General safety information Before setting off, make sure that the maximum Prerequisites for safe driving with a trailer: WARNING permissible loads (load capacity and drawbar load) are not exceeded. Climbing on the body –The body must be fully closed while driving. The body does not provide sufficient stability for Take note of the safety information and instructions –...
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For this, several conditions must be fulfilled. "Trailers up to 3.5 to" - General - Part 1. - For information, see www.humbaur.com / Interesting facts Have any missing wheel shock absorbers retrofitted to the trailer.
Loading and unloading Preparation Procedure: Operating the tailgate Park the trailer on a firm surface to prevent it from sinking – Make sure that road traffic safety is not impaired when in or tipping over. loading and unloading the trailer. ...
Loading and unloading Loading / moving in the horse B - 005 B - 006 B - 008 Fig. 5 Access door CLOSED / OPEN Fig. 6 Maximum load on the tailgate Fig. 8 Guiding in the horse Slowly and carefully walk over the tailgate and lead up ...
Load securing / load distribution Positioning horses in the trailer Correct load distribution Incorrect load distribution B - 010 B - 013 B - 015 Fig. 10 Two-horse trailer with one horse Fig. 13 Two-horse trailer with one horse Fig. 15 Three-horse trailer with one horse - rear The horse is positioned on the left side.
Load securing / load distribution Securing a horse Securing the breast / breech bar B - 017 B - 019 B - 016 Fig. 17 Lashing options Fig. 19 Breast bar secured / horse tied up Fig. 16 Breast and breech bars - height adjustment Eyelets Breast bar, secured WARNING...
Load securing / load distribution Securing a foal during transport Securing a carriage Tie-down points (optional) B - 021 B - 022 B - 023 Fig. 21 Safeguard against jumping out Fig. 22 Carriage secured Fig. 23 Tie-down points (optional) Foal grid Tie-down points Tie-down bracket (400 daN, kg)
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Uncoupling / Parking Securing the trailer against rolling Engaging the hand brake Take note of the instructions for the uncoupling process in the operating instruction manual, “Trailers up to 3.5 to” General Points – Part 1". Observe the general safety and warning instructions on safely parking your trailer in the operating instruction manual “Trailers up to 3.5 to”...
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Uncoupling / Parking Manipulating the wheel chocks B - 027 B - 028 B - 030 Fig. 27 Releasing the wheel chock Fig. 28 Removing the wheel chock Fig. 30 Secure the wheel chock (driving position) Lever Wheel chock Remove the wheel chock from the holder. ...
Uncoupling / Parking Manoeuvring Parking with a horse B - 031 B - 032 B - 033 Fig. 31 Manoeuvring option (Maximus model) Fig. 32 Manual manoeuvring of the trailer Fig. 33 Parked trailer with horse Manoeuvring handle Handle (in front) Uncoupling of a loaded trailer (with horse) is not Jockey wheel Jockey wheel...
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Provide for the horse Radio monitoring Saddle support Hoof scraper B - 035 B - 037 Fig. 35 Monitor in the towing vehicle Fig. 37 External saddle support (rigid) Radio monitor B - 039 The saddle may not be transported on the saddle Fig.
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Provide for the horse Feeding trough / storage shelf Feeding trough Hay net B - 042 Fig. 42 Feeding troughs inserted The feeding troughs are used as food and water containers. B - 040 Fig. 40 Storage shelf on the saddle compartment Feeding trough B - 045 Fig.
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Provide for the horse Operation MACHT’S MÖGLICH...
Step (accessories) Step (Notos PLUS) Folding out the step Folding in the step F - 002 F - 003 F - 001 F - 001 Fig. 2 Folding out the step Fig. 3 Folding in the step Fig. 1 Step Handle Bolt Step...
Carriage frame Carriage frame DANGER Transporting a carriage when the trailer is not loaded The drawbar load is exceeded and the trailer may start to lurch - accident risk! Only transport a carriage when the trailer is loaded (horse) - weight compensation. ...
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Carriage frame Setting the track width Attaching the loading ramps Loading the carriage min. 863 mm max. 1367 mm F - 007 Fig. 7 Permissible track width The permissible track width is between 863 mm F - 009 F - 010 and 1367 mm.
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Carriage frame Driving on the loading ramps Securing the loading ramps F - 013 Fig. 13 Securing the loading ramps (Version 2) Loading ramp holder Safety device (cotter pin) Loading ramp F - 011 F - 012 Position the loading ramps (Fig. 13 /3) in the loading Fig.
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Carriage frame Operating the chassis MACHT’S MÖGLICH...
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Door handles / angle lever locks Operating the door handle (outside) Operating the rotary knob / handle (inside) Operating the angle lever lock A - 002 Fig. 2 Rotary knob closed / open A - 001 A - 004 Fig. 1 Door handle closed / open Fig.
Door holder Operating the door holder Door holder to press in / snap in Door holder for hooking-in A - 006 A - 007 Fig. 6 Press-in door holder Fig. 7 Door holder secured Nipple Locking lever Bush Locking sleeve A - 005 Fig.
Saddle compartment Saddle compartment accessories Operating the saddle compartment door A - 009 A - 008 A - 011 Fig. 9 Example Notos ALU, internal view Fig. 8 Example Xanthos AERO internal view. Fig. 11 Saddle compartment door closed / open Lights Mirror, glued on Saddle holder (fixed / optionally equipped for swivelling or...
Saddle compartment Saddle holder Extending / retracting the saddle bracket A - 013 A - 014 A - 012 Fig. 13 Western version saddle holder Fig. 14 Pull out the saddle holder Fig. 12 The saddle holder can be extended / swivelled Support Lock (front) Locking mechanism...
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Saddle compartment Turning the saddle holder Adjusting the saddle holder height Retracting the saddle bracket A - 015 A - 016 A - 017 Fig. 15 Turn the saddle holder Fig. 16 Adjusting the saddle holder height Fig. 17 Retracting the saddle bracket Adjustment lever Wing screw Lock (front)
Saddle compartment cubicle (Notos PLUS) Saddle compartment cubicle accessories Operating the saddle compartment door Fig. 20 closed / open Opening and closing the saddle compartment door - see page 44. A - 019 A - 018 Fig. 19 Internal view Fig.
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Saddle holder (Notos PLUS) (optional) Saddle holder (Notos PLUS) foldable Folding out the saddle holder A - 024 A - 022 A - 023 Fig. 24 Folding out the saddle holder Fig. 22 folded down / folded out Fig. 23 Remove the safeguard Rodding (top) Rodding (folded in) R-clip...
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Saddle holder (Notos PLUS) (optional) Folding in the saddle holder A - 025 A - 028 A - 027 Fig. 25 Securing the saddle holder Fig. 28 Securing the saddle holder Fig. 27 Folding in the saddle holder Securing pin Securing pin Rodding (top) Bracket...
Access door Operating the access door Opening and closing the access door WARNING Driving with an unsecured access door The access door may unintentionally open during the drive - accident risk! Make sure that the access door is closed and secured before driving off.
Front exit (Notos ALU) Front exit A - 032 A - 033 A - 034 Fig. 32 Front exit Fig. 33 Notos ALU front exit folded down Fig. 34 Notos ALU revolving door function Fold-out flap Vent window Angle lever lock (fold-out flap) CAUTION CAUTION Handle...
Front exit (Notos ALU) Opening / closing the fold-out flap Fold-down / fold-in the front exit A - 035 Fig. 35 Fold out the fold-out flap Angle lever lock A - 038 Fold-out flap Fig. 38 Closing the front exit Fig.
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Front exit (Notos ALU) Fold the revolving door function open / close A - 039 A - 040 A - 041 Fig. 39 Unlock the revolving door at the bottom Fig. 40 Swivel open the revolving door Fig. 41 Close the revolving door Plug pin Angle lever lock Handle...
Deflector / roll-up tarpaulin Operating the deflector / roll-up tarpaulin Opening the deflector / roll-up tarpaulin A - 043 A - 042 A - 044 Fig. 43 Example Xanthos roll-up tarpaulin Fig. 42 Example of Maximus deflector Fig. 44 Opening the elastic cord fasteners Elastic cord fastener Round button The elastic cord fasteners must be opened from the...
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Deflector / roll-up tarpaulin Closing the deflector / roll-up tarpaulin A - 045 A - 048 A - 047 Fig. 45 Roll up the deflector / roll-up tarpaulin Fig. 48 Closing the deflector / roll-up tarpaulin Fig. 47 Pull down the deflector / roll-up tarpaulin Elastic cord fastener Round button ...
GFR tailgate (optional) GFR tailgate Opening the GFR tailgate A - 051 A - 050 A - 052 Fig. 51 GFR tailgate open Fig. 50 GFR tailgate closed Fig. 52 Open the GFR tailgate (using the strap provided) Operating strap Ventilation opening Elastic cord fastener Elastic cord fastener...
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GFR tailgate (optional) Closing the GFR tailgate A - 053 A - 054 A - 055 Fig. 53 Pull down the GFR tailgate / store away the operating strap Fig. 54 Close the elastic cord fasteners Fig. 55 GFR tailgate closed and secured Operating strap Elastic cord Round button...
Foal grid (optional) Operating the foal grid Folding up the foal grid A - 058 A - 056 A - 057 Fig. 58 Folding up the foal grid Fig. 56 Foal grid Fig. 57 Unlocking the foal grid Securing pin Securing pin Securing pin Clamping bracket...
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Foal grid (optional) Fold down the foal grid A - 060 A - 062 A - 061 Fig. 60 Foal grid with deflector / roll-up tarpaulin Fig. 62 Secure the foal grid Fig. 61 Unlock and fold down the foal grid Clamping bracket Securing pin ...
Rotary flaps (Notos ALU / PLUS) (optional) Rotary flaps (Notos ALU / PLUS) Opening the rotary flaps A - 065 A - 064 A - 066 Fig. 65 Rotary flaps opened / driving position Fig. 64 Rotary flaps closed Fig. 66 Unlocking and opening the rotary flap Deflector Ventilation slots Rotary flap...
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Rotary flaps (Notos ALU / PLUS) (optional) Closing the rotary flaps A - 067 A - 069 A - 068 Fig. 67 Secure the rotary flap Fig. 69 Rotary flaps closed and secured Fig. 68 Close the rotary flap Locking bolt Rotary flap (left) Securing bracket Securing bracket...
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Tailgate Tailgate A - 071 A - 072 Fig. 71 Tailgate folded down Fig. 72 Tailgate folded open A - 070 The tailgate may only be folded down while Fig. 70 Tailgate closed standing on even ground. Deflector Angle lever locks Tailgate (revolving door function) Handle The tailgate provides an angled ramp that is an optimal...
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Tailgate Folding down the tailgate Folding up / closing the tailgate A - 074 A - 073 A - 075 Fig. 74 Tailgate folded down Fig. 73 Folding down the tailgate Fig. 75 Lifting the rear flap Angle lever lock Tailgate ...
Tailgate Swivel open the revolving door WARNING Swivelling open the revolving door After unlocking, the revolving door can fold open or fold down in an uncontrolled manner - impact / crushing risk! Use Keep persons out of the swivelling range of the tailgate.
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Tailgate A - 079 A - 080 A - 081 Fig. 79 Releasing the plug pin lock Fig. 80 Unlock the locking bolt lock (Spirit, Balios) Fig. 81 Swivel out revolving door / open R-clip Plunger pins Handle Lock Securing pins Plug pin Locking bolt ...
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Tailgate Closing / securing the revolving door A - 083 Fig. 83 Secure the locking plug pin lock R-clip Revolving door lock Plug pin Remove the plug pin (Fig. 83 /3) from the revolving door lock (Fig. 83 /2). ...
Vent window Operating the vent window Vent windows Positions A - 088 Fig. 88 closed / open in parallel A - 087 A - 086 Fig. 87 Risk of collision Fig. 86 Vent window open on both sides The vent windows are used for fresh air supply during NOTICE parking and while driving.
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Vent window Open vent window Closing the vent window A - 093 A - 091 A - 094 Fig. 93 Push open the vent window Fig. 91 from outside / from inside Fig. 94 Pull the vent window shut Handle Safety rods ...
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Skylight / roof vent (optional) Operating the skylight / roof vent Opening / closing the skylight A - 096 A - 095 A - 097 Fig. 96 Internal view Fig. 95 External view Fig. 97 Skylight opened (in driving direction) Skylight / roof vent Handle - left Safety rod...
Ventilation window (Notos ALU) (optional) Operating the ventilation window (Notos ALU) Operation from the outside Operation from the inside Opening the ventilation window Opening the ventilation window A - 099 Fig. 99 Push open the ventilation window Ventilation window A - 101 Rotary handle Fig.
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Sliding window (Notos PLUS) Sliding window (Notos PLUS) Open the sliding window Closing the sliding window A - 102 A - 103 A - 105 Fig. 102 Sliding window Fig. 103 Open the sliding window Fig. 105 Closing the sliding window Sliding window closed Handle Sliding window open...
Breast and breech bar Breast and breech bars Securing / unlocking the breast and breech bar Unhook / hook-in the breast and breech bar A - 107 A - 109 A - 111 Fig. 107 Breast and breech bar (single) Fig.
Breast and breech bar Panic locking Releasing the panic locking Locking the panic locking A - 114 A - 116 Fig. 114 releasing from the outside Fig. 116 Attaching the hook-in rail Tie-ring Holder A - 113 Hoof scraper Fastening rail Fig.
Central partition wall Central partition wall Releasing / removing the central partition wall A - 120 Fig. 120 Releasing the lock Locking lever Remove the breast and breech bars - see page 74. A - 119 Turn the locking lever sideways (Fig. 120 /1) by 90° Fig.
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Central partition wall Inserting the central partition wall A - 122 A - 124 Fig. 122 Removing the central partition wall Fig. 124 Inserting the central partition wall Fig. 125 Central partition wall secured Front lock Front lock Locking lever, secured Rear lock ...
Head partition (optional) Head partition Moving the head partition Secure the head partition A - 128 Fig. 128 Detach the head partition Allen key A - 126 A - 130 Allen screw Fig. 126 Head partition in place / resting position Fig.
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Central partition wall (Notos) (optional) Operating the central partition wall Removing the central partition wall A - 133 Fig. 133 Detaching the centre post Centre post Screw connection A - 132 A - 131 Fig. 132 Turned position of the central partition wall (Notos) Fig.
Central partition wall (Notos) (optional) Central partition wall height adjustment Installing the central partition wall A - 136 Fig. 136 Secure the centre post Roof bracket A - 134 A - 135 Centre post Fig. 134 Adjusting the height of the central partition wall. Fig.
E - 005 bled before driving off. E - 003 Fig. 3 Humbaur multifunctional lighting for Fig. 5 In the fender area - front Check the condition of the plugs and cables before Single / Xanthos / Balios / Notos / Zephir driving off.
Interior lighting Interior lighting Saddle compartment lighting Panorama sunroof (Maximus Upgrade) E - 006 E - 007 E - 008 Fig. 6 Interior light Fig. 7 LED light with movement detector Fig. 8 Panorama sunroof external view Light LED light / head The Maximus can be optionally equipped with a transparent Toggle switch Switch...
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Distributor box / power connection (230 V AC) Optional mains supply (230 V AC) E - 010 E - 012 E - 013 Fig. 10 External power connection Fig. 12 Power distributor box / circuit breaker Fig. 13 Sockets Mains supply Power distributor box Earthed twin socket (Europe) Technical data...
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– Comply with the environmental protection guidelines. – Switch off the engine of the towing vehicle prior to starting maintenance work. – Damaged and non-functioning trailer parts must be exchanged for original spare parts of Humbaur GmbH. Testing, care and maintenance MACHT’S MÖGLICH...
Tyres/wheels Checking the tyres Tyre type pmax. Model in bar 155 / 80 R13 Single / Zephir / Balios / Spirit / Xanthos 155 R13 ; RF Single / Zephir / Balios / Spirit / Xanthos 175 / 70 R13 Single / Zephir / Balios / Spirit / Xanthos 175 / 70 R14...
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Gas struts Maintaining gas struts Installing / removing gas struts Cleaning gas struts W - 006 Fig. 6 Example of saddle compartment Console with screw-type connection W - 007 W - 008 Piston rod Fig. 7 Gas strut on tailgate Fig.
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Doors / rotary flaps / vent windows Doors / rotary flaps Check 3-point locking 3-point locking for saddle compartment door W - 009 W - 011 Fig. 9 Rear rotary flaps for Notos PLUS Fig. 11 Lock / unlock locking system Locking roller - top Rods Locking point - bottom...
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Doors / rotary flaps / vent windows Revolving door lock Window vent mechanics W - 014 Fig. 14 Check / lubricate locking variant 1 Rodding bearing W - 013 W - 016 End stop Fig. 13 Revolving door bearing Fig. 16 Vent window in door Locking Hinge bearing Spring leaf...
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Doors / rotary flaps / vent windows Door holder Angle lever locks Door plates / door hinges W - 018 W - 019 W - 020 Fig. 18 Check the door holder Fig. 19 Check locks / safeguard Fig. 20 Check / grease the door plates / hinges Nipple (plastic, steel) Hook Door plates...
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Lighting / electric systems Replacing the lamp Fuse and power distributor box Battery change W - 021 Fig. 21 Remove the housing Toggle switch W - 023 W - 024 Plastic cover Fig. 23 Inside power distributor box Fig. 24 Remove the light ...
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Cleaning / care External and internal cleaning Cleaning the inside W - 026 W - 027 Fig. 26 Interior Fig. 27 Cleaning the inside Rubber matting Seal (silicone) Litter (chips) Plastic Feed The trailers are assembled from various materials. NOTICE Always take note of the specific features for care of the materials / surfaces.
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Cleaning / care Ventilating / drying the inside Cleaning utensils W - 030 Fig. 30 Adjusting the broom height Broom (parking position) W - 029 Broom (working position) Fig. 29 Cleaning utensils Unscrew the holder at the bottom. Holder Broom ...
Only use original Humbaur spare parts! fault source and enable it to be rectified to the extent that written agreement. the next service station of Humbaur GmbH can be reached. Technical customer service Spare parts can be obtained stating the VIN and the part...
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Fault table Use the table to repair the specific operating measures, see the operating instruction manual "Trailers up functions of your horse trailer in the event of a fault. to 3.5 to General Points - Part 1". For further causes of faults and rectification Fault Possible causes Remedy...
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