Humbaur Rexus 5000 Series Operating Instructions Manual

All-poly box trailer

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All-poly box trailer
Operating
MACHT'S MÖGLICH
Instructions
en
Part 2 - REXUS
5000 series

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Table of Contents
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Summary of Contents for Humbaur Rexus 5000 Series

  • Page 1 All-poly box trailer Operating MACHT’S MÖGLICH Instructions Part 2 - REXUS 5000 series...
  • Page 2 / disposal. This specific operating instruction manual (Part 2) for your trailer is provided on the enclosed CD. You can also download it from www.humbaur.com in the section: Download - Operating Instructions. PART 1 - "Trailers up to 3.5 to General Points"...
  • Page 3: Table Of Contents

    Index Identification 1.1 Declaration of Conformity Product description 2.1 Components 2.2 REXUS with ramp wall 2.3 REXUS with double wing doors 2.4 REXUS with sales hatch 2.5 REXUS as animal transporter 2.6 Standard equipment 2.7 Optional accessories Intended use Foreseeable misuse General Safety Instructions Loading and Unloading 6.1 Load distribution 6.2 Load securing 6.3 Supports (optional) 6.4 Ramp wall 6.5 Double wing door (optional) 6.6 Sales hatch (optional) 6.7 Access door Driving 7.1 Skylight (optional) 7.2 Lights Parking...
  • Page 4: Identification

    Type 3: REXUS with sales hatch Type 4: REXUS as livestock transporter 1.1 Declaration of Conformity Humbaur GmbH hereby confirms that all relevant EU directives for the registration and safe use of trailers of the 5000 series of REXUS all-poly box trailers with accessories have been complied with.
  • Page 5: Components

    2.1 Components Illustrated examples Hand brake lever Electric systems plug Automatic jockey wheel Handle All-poly body Ball head coupling Drawbar support Safety cable V drawbar 10. Wheel chock 11. Decorative bracket 12. Front reflector / white reflector or front position lamp 13.
  • Page 6: Rexus With Ramp Wall

    2.2 REXUS with ramp wall 2.4 REXUS with sales hatch 2.3 REXUS with double wing doors 2.5 REXUS as animal transporter Version 2019/01 REXUS operating instruction manual (Part 2)
  • Page 7: Standard Equipment

    2.6 Standard equipment 2.7 Optional accessories Tie-down ring on cargo bed Access door AKS safety coupling Breast/breech bar Alloy wheel rims Jockey wheel Barred tie rail Slotted tie rail 13-pin plug 3rd brake light Spare wheel/holder Motorcycle stand/strap Floor plate 21 mm Prop stands ClickFix ground stand Floating screen floor...
  • Page 8: Intended Use

    Intended use • M/c transporter in motorcycle stand and corresponding tie-down. • Animal transport secured with breast/breech bars. • Rexus with side sales hatch and individual layout. • Loading / unloading and transporting of materials and goods as fixed / linked load units. •...
  • Page 9: General Safety Instructions

    General Safety Instructions Loading and Unloading 6.1 Load distribution CAUTION Before loading, check the max. load capacity that you are able to transport with your trailer. Folding ramp wall! Check that the max. permissible body dimensions of After unlocking, the ramp wall can fall down your trailer are not exceeded.
  • Page 10: Load Securing

    6.2 Load securing 6.2.2 Slotted tie rail with fittings For relevant safety information for load securing, refer to the section “General load securing“ in the operating instruction manual “Trailers up to 3.5 to - General part 1“. 6.2.1 Tie-down points Slotted tie rail with fittings Slot Slotted tie rail...
  • Page 11 6.2.4 Barred tie rail 6.2.5 Motorcycle stand Barred tie rail with inserted round locking bar Motorcycle stand mounted on the cargo bed Ramp wall Motorcycle stand Barred tie rail Screws Round locking bar Cargo bed Operating the round locking bar ►...
  • Page 12: Supports (Optional)

    6.3 Supports (optional) 6.2.6 Breast / breech bar NOTICE Functional explanation • The breast / breech bars are used to stabilise and hold your Load the trailer with the supports animals. completely extended! • When transporting several small animals, these can be The axle compresses during loading! The entire weight of the used as partition bars.
  • Page 13 6.3.2 ClickFix ground stand Functional explanation Lowering for unloading • ClickFix ground stands are actuated via a crank handle. • During raising/lowering, the supports automatically lock in the end position. • In addition, the height of the adjustable support can be adjusted - via cotter pin.
  • Page 14: Ramp Wall

    6.4 Ramp wall WARNING Fold down the ramp wall! When unlocking and folding down the ramp wall, feet / hands / fingers can be crushed between the ramp wall and the ground! ► ► Hold onto the side of the ramp wall with one hand. ►...
  • Page 15 Closing The gas struts aid the operation of the ramp wall, so that it can be operated by a single person. Closing the tailgate ► ► Lift up the ramp wall from the side into the vertical position. Folding down the ramp wall - The gas struts help you to do this.
  • Page 16: Double Wing Door (Optional)

    6.5 Double wing door (optional) Drive onto the ramp wall (example) Loading example 1 Rear view of double wing door Locking hook Hinge Double wing door Espagnolette lock Loading example 2 ► ► Slowly and carefully drive on to the ramp wall or slowly push the vehicle to be loaded upwards in a controlled manner.
  • Page 17 Opening Closing Opening the espagnolette lock Closing the double wing door ► ► ► ► Push in the snap lock. Swivel the double wing door closed. - Close the left and then the right wing. ► ► Pull the handle. The lock is released.
  • Page 18: Sales Hatch (Optional)

    6.6 Sales hatch (optional) 6.7 Access door Access door closed Access door Cylinder lock Rotary handle Door holder Rexus with sales hatch Operating the rotary handle (outside) Rain protection cover Sales hatch Espagnolette lock Prop stand Locking hook Unlocking opening access door ►...
  • Page 19 Door holder latched Opening the access door from the inside Nipple Closing bracket Bushing Rotary knob The cylinder lock of the access door must be unlocked. Operating the rotary knob (inside) ► ► Rotate the rotary knob through 90° clockwise. ►...
  • Page 20: Driving

    "Trailers up to 3.5 to" - General - Part 1. Your trailer can be licensed for a top speed of max. 100 kph. For this, several conditions must be fulfilled. - For information, see www.humbaur.com ► ► Adapt your driving style to the road and weather conditions!
  • Page 21: Lights

    7.2 Lights Replacing lamp You will find the safety-related information about handling the lighting system in the operating instruction manual on "Trailers up to 3.5 to" - General - Part 1. Opening the interior lighting ► ► Push the plastic cover upwards. ►...
  • Page 22: Parking

    Parking Using wheel chocks Observe the general safety and warning instructions on parking your trailer safely in the operating instruction manual "Trailers up to 3.5 to" (General Points - Part 1). ► ► Further ensure that - The tailgate / double wing doors/ sales hatch and access door are closed and secured and, - The skylight is closed, if necessary.
  • Page 23: Cleaning / Maintenance / Servicing

    Cleaning / Maintenance / Servicing 9.2 Maintenance / Servicing 9.1 Care / Cleaning 9.2.1 Tyres / wheels ► ► Check the tyre pressure on all wheels on a regular basis Observe the safety instructions and instructions for and before long journeys. general cleaning / care of trailers in the operating (See the table: Maintenance instructions in the operating instruction manual "Trailers up to 3.5 to"...
  • Page 24 9.2.2 Gas struts • The gas struts are intrinsically maintenance-free. • However, the gas struts are subject to wear that can be reduced by regular maintenance. WARNING Removing gas struts: The gas struts are under high pressure! Improper fitting / removal may result in injury to persons - Impact / crushing risk! ►...
  • Page 25: Troubleshooting

    10 Troubleshooting 11 Decommissioning / disposal Use this table to repair the specific operating functions Observe the safety instructions for decommissioning / of your REXUS trailer in the event of a fault. disposal of trailers in the operating instruction manual, For further causes of faults and rectification measures, "Trailers up to 3.5 to General Points - Part 1".
  • Page 26 Humbaur wishes you a pleasant & safe journey! Notes  ► ► _______ ________________________________________________________________________________________________________ __________________________________________________________________________ __________________________________________________________________________ __________________________________________________________________________ __________________________________________________________________________ __________________________________________________________________________ __________________________________________________________________________ __________________________________________________________________________ Version 2019/01 REXUS operating instruction manual (Part 2)
  • Page 27 REXUS operating instruction manual (Part 2) Version 2019/01...
  • Page 28 MACHT’S MÖGLICH We assume no responsibility for printing or other errors or omissions. All illustrations are representative. Deviations and modifications are subject to the model type. Subject to technical modifications. Copying prohibited. Printed in Germany. Version 2019/01...

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