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Table of Contents
Related Manuals for Eaton HFX Series
Summary of Contents for Eaton HFX Series
- Page 1 Eaton HFX Product Family Installation and Operation Manual HFX Product Line...
- Page 2 ANY CONTRACT BETWEEN THE PARTIES. In no event will Eaton be responsible to the purchaser or user in contract, in tort (including negligence), strict liability or other-wise for any special, indirect, incidental or consequential damage or loss whatsoever, including but not limited...
- Page 3 The situation described in the CAUTION may, if not avoided, lead to serious results. Important safety measures are described in CAUTION (as well as WARNING). EATON HFX Product Family Installation and Operation Manual E-ELCL-II002-E2 July 2019...
- Page 4 A limited warranty is given with these Eaton products. since the potential for error exists, we can provide no assurance of the Please see our website for details. absolute accuracy of its contents. http://www.eaton.com/Eaton/ProductsServices/Hydraulics/ WarrantyTermsConditions/PCT_612027 EATON HFX Product Family Installation and Operation Manual E-ELCL-II002-E2 July 2019...
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Page 5: Table Of Contents
System Configuration 15.2 Input Modes 15.3 Analog Configuration 16.0 ANALOG INPUT CIRCUIT (PASSIVE REPRESENTATION) 16.1 Thermistor 16.2 Frequency Configuration 17.0 FREQUENCY INPUT CIRCUIT (PASSIVE REPRESENTATION) 17.1 Output Mode 17.2 H-Bridge EATON HFX Product Family Installation and Operation Manual E-ELCL-II002-E2 July 2019... - Page 6 TESTING & VALIDATION 23.0 SERVICE TOOL 24.0 FAULT CONDITIONS 25.0 APPENDIX 25.1 Supported & Unsupported CODESYS Features 25.2 Supported 25.3 Not Supported 26.0 DEVICE COMMUNICATION TROUBLESHOOTING 27.0 DEVICE RECOVERY EATON HFX Product Family Installation and Operation Manual E-ELCL-II002-E2 July 2019...
- Page 7 (THIS PAGE INTENTIONALLY LEFT BLANK) EATON HFX Product Family Installation and Operation Manual E-ELCL-II002-E2 July 2019...
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Page 8: Introduction
These controllers are intended as both a standalone solution, or as the centerpiece to a complete control system that can include other CAN-based devices such as displays and keypads. EATON HFX Product Family Installation and Operation Manual E-ELCL-II002-E2 July 2019... -
Page 9: Technical Specifications
Standard switch on at 3.0 V (this can be changed in hardware) Switch-off Level (design review required) Standard switch off at 2.0 V (this can be changed in hardware) EATON HFX Product Family Installation and Operation Manual E-ELCL-II002-E2 July 2019... - Page 10 14-18AWG wire, size 16 stamped and formed contacts P/N 1062-16-0122(nickel plated), wedge W6S-P012, sealing plug P/N 0413-217-1605 P Connector Tooling Manufacturer Deutsch P Connector Hand Tool Part Number Solid contacts: Service crimper: HST-1561 Production crimper(ratcheting): HDT-48-00 Stamped contacts: DTT-16-00 EATON HFX Product Family Installation and Operation Manual E-ELCL-II002-E2 July 2019...
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Page 11: Key Features
Note: That each controller within the HFX product family requires configured individually for either 5 or 10 V operation. the installation of hardware-specific firmware, description files and libraries before initial use in the application environment. EATON HFX Product Family Installation and Operation Manual E-ELCL-II002-E2 July 2019... - Page 12 Number of channels supporting function 0 - 5 V input 0 - 10 V input 0 - 32 V input 4 - 20 mA input High Side input Low Side input Thermistor EATON HFX Product Family Installation and Operation Manual E-ELCL-II002-E2 July 2019...
- Page 13 IEC application environment. internal pull-up or pull-down resistor. The HFX20m incorporates 10 total outputs, comprised of: 4 x 4 A channels • 6 x 2 A channels • EATON HFX Product Family Installation and Operation Manual E-ELCL-II002-E2 July 2019...
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Page 14: Software Description
GETTING STARTED Installation Procedure 8.1.4.1 If Custom is shown, pick which options you'd like installed then click Next 8.1.1 Launch the ProFXConfigure_v2.3.0.exe 8.1.2 Click Next from the Welcome screen EATON HFX Product Family Installation and Operation Manual E-ELCL-II002-E2 July 2019... -
Page 15: Firmware
Update. During an update, the rest of Pro-FX Configure will not be usable. Once the update is complete, the application will relaunch. EATON HFX Product Family Installation and Operation Manual E-ELCL-II002-E2 July 2019... -
Page 16: Pro-Fx-Control
11.1.2 Select "Standard Pro-FX Project". Click "OK". on your controller. 11.1.3 Select the appropriate HFX device and I/O count for the controller you will be using for your project. Click OK. EATON HFX Product Family Installation and Operation Manual E-ELCL-II002-E2 July 2019... -
Page 17: Functionality & Basic Operation
Continue Booting & PWM 1&2 ≥ 11 VDC Load IEC from ash IEC or HFX service tool is detected within delay period Abort and don’t load IEC app from ash EATON HFX Product Family Installation and Operation Manual E-ELCL-II002-E2 July 2019... -
Page 18: Watchdog Operation
Pro-FX Control also has a watchdog that monitors specific tasks; the time is user configurable via the Task Configuration/MainTask tab (see below screen). For additional details see Pro-FX Control online help. It is typically reset by resetting an associated fault. EATON HFX Product Family Installation and Operation Manual E-ELCL-II002-E2 July 2019... -
Page 19: Controller Memory
2.305 User programmable via System Config I/O variable: • 58.55 userLedState Miscellaneous states LED A Off and MIL light solid on ==> No 4X .379 • 9.61 firmware present EATON HFX Product Family Installation and Operation Manual E-ELCL-II002-E2 July 2019... -
Page 20: Recommended Wiring
Provide sufficient clearance from moving parts. • EATON HFX Product Family Installation and Operation Manual E-ELCL-II002-E2 July 2019... - Page 21 Torque the A and B connector, if applicable, to 25-28 in-lbs (2.82 – 3.16 Nm) EATON HFX Product Family Installation and Operation Manual E-ELCL-II002-E2 July 2019...
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Page 22: Electrical Connection Information
Note: Although all 4 of the HFX units share a common pin-out, both the HFX12 and the HFX20 do not have connector B. The HFX32 does not utilize the following pins: 4, 6, 8, 14, 17, 18, 24, 27, 29, 30, 31, 36, 37, 39, and 40. EATON HFX Product Family Installation and Operation Manual E-ELCL-II002-E2 July 2019... - Page 23 HFX Product Family DT04-6P The above connector is used for programming and is common to all 4 models of the HFX controller. EATON HFX Product Family Installation and Operation Manual E-ELCL-II002-E2 July 2019...
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Page 24: Configuration
Note: The variable radio button “Always update variables” (located in the lower right corner of the above picture) should be checked. If this is deselected, only variables used by the IEC application will be updated. EATON HFX Product Family Installation and Operation Manual E-ELCL-II002-E2 July 2019... -
Page 25: Input Modes
Resistance - Ω, or Temperature °C). Binary inputs are • and rising/falling voltage thresholds are applied. evaluated as true or false and our bits. Note: # above represents input numerical EATON HFX Product Family Installation and Operation Manual E-ELCL-II002-E2 July 2019... - Page 26 Over-range limit: This sets the upper range limit for mode to activate the Current shunt resistor. • the associated over range fault. Under-range limit: This sets the lower range limit • for the associated under range fault. EATON HFX Product Family Installation and Operation Manual E-ELCL-II002-E2 July 2019...
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Page 27: Analog Input Circuit (Passive Representation)
23.5 mA for 25 ms in 0 – 22 mA mode. Shunt configurable • Note 2: Ratiometric mode compensates for the measured regulated output voltage variance and normalizes the input value relative to 5 volt sensor supply. EATON HFX Product Family Installation and Operation Manual E-ELCL-II002-E2 July 2019... - Page 28 HFX Product Family Note: Thermistor #1 & #2 modes display value based on two user configurable lookup tables, see below: EATON HFX Product Family Installation and Operation Manual E-ELCL-II002-E2 July 2019...
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Page 29: Thermistor
This is the voltage present at the • debounce and rising/falling voltage thresholds are input pin. applied. digitalInDutyCycle#: This is the measured duty • cycle at the input pin. EATON HFX Product Family Installation and Operation Manual E-ELCL-II002-E2 July 2019... - Page 30 • for phase comparison (1 is 1st pair, 2nd is 2nd pair, The options are as follows: etc.). When configured in Encoder Mode. EATON HFX Product Family Installation and Operation Manual E-ELCL-II002-E2 July 2019...
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Page 31: Frequency Input Circuit (Passive Representation)
3. Dither Current: The amount of peak-to-peak variation(in milliamps) to use for dithering. 4. Load resistance: The estimated load resistance in ohms of the driven load. EATON HFX Product Family Installation and Operation Manual E-ELCL-II002-E2 July 2019... - Page 32 Note: That this is only active in Current Control mode. Note: That this is only active in Binary mode. measuredCurrent#_#A: This is the average current • measured over a single dither period. EATON HFX Product Family Installation and Operation Manual E-ELCL-II002-E2 July 2019...
- Page 33 OPEN_DUTY: Commanded duty cycle > • Drive Mode: This selects between closed loop • measured duty cycle indicates a potential open current control mode or open loop PWM duty load condition. cycle mode. EATON HFX Product Family Installation and Operation Manual E-ELCL-II002-E2 July 2019...
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Page 34: H-Bridge
Figure 6: H Bridge Example Note: That because current is measured only in the positive direction, the accuracy of the reported current is limited when rapidly switching command polarity on highly inductive loads. EATON HFX Product Family Installation and Operation Manual E-ELCL-II002-E2 July 2019... -
Page 35: Output Circuit (Passive Representation)
Depiction of 2 kHz PWM waveforms (note faster method is that it is independent of temperature. time scale factor of 10). Lower waveform is voltage, upper waveform is current through a typical inductance. EATON HFX Product Family Installation and Operation Manual E-ELCL-II002-E2 July 2019... - Page 36 Single cycle of 2 kHz PWM with 100 Hz 40% dither. 22% (42% - 20%) Note: PWM voltage duty cycle is changing value +/- 20% from commanded value at a rate of 100 Hz. EATON HFX Product Family Installation and Operation Manual E-ELCL-II002-E2 July 2019...
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Page 37: Can & Sae J1939
These can be used in code cleared, it will remain until the condition is fixed. for either inputs or outputs depending on whether it is a transmitted or received packet. EATON HFX Product Family Installation and Operation Manual E-ELCL-II002-E2 July 2019... - Page 38 This is convenient location where all active and historic faults can be viewed. Additionally, user defined faults from the IEC application can be set here for monitoring. There are numerous faults and further details in the appendix. EATON HFX Product Family Installation and Operation Manual E-ELCL-II002-E2 July 2019...
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Page 39: Block Diagram
34A INPUT_4 I/O System (6 Inputs/ 6 Outputs) 36A FREQ1_POS 37A FREQ1_NEG PWM1_4A 38A FREQ2_POS PWM2_4A 35A 39A FREQ2_NEG *Note: Only FREQ1 & FREQ2 support variable reluctance type sensors inputs EATON HFX Product Family Installation and Operation Manual E-ELCL-II002-E2 July 2019... - Page 40 36A FREQ1_POS 37A FREQ1_NEG PWM1_4A 38A FREQ2_POS PWM2_4A 35A 39A FREQ2_NEG PWM3_4A 31A 17A FREQ3 PWM4_4A 27A FREQ4 *Note: Only FREQ1 & FREQ2 support variable reluctance type sensors inputs EATON HFX Product Family Installation and Operation Manual E-ELCL-II002-E2 July 2019...
- Page 41 PWM3_4A 31A 39A FREQ2_NEG PWM4_4A 8A 17A FREQ3 PWM5_4A 38B 27A FREQ4 PWM6_4A 32B 10B FREQ5 20B FREQ6 *Note: Only FREQ1 & FREQ2 support variable reluctance type sensors inputs EATON HFX Product Family Installation and Operation Manual E-ELCL-II002-E2 July 2019...
- Page 42 PWM5_4A 38B 27A FREQ4 PWM6_4A 32B 10B FREQ5 PWM7_4A 6B 20B FREQ6 PWM8_4A 4B 29B FREQ7 30B FREQ8 *Note: Only FREQ1 & FREQ2 support variable reluctance type sensors inputs EATON HFX Product Family Installation and Operation Manual E-ELCL-II002-E2 July 2019...
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Page 43: Testing & Validation
One 24 hour cycle form -40°C to +105°C Chemical Compatibility See list below Temperature Destruct Test Increase temperature until unit is destroyed (dwell at max for 10 minutes, bring down to room temp and repeat cyclically) EATON HFX Product Family Installation and Operation Manual E-ELCL-II002-E2 July 2019... -
Page 44: Service Tool
It also provides the total output current and several additional details about the software and hardware setup. Additionally, the output voltage on the regulated sensor supply can be adjusted. EATON HFX Product Family Installation and Operation Manual E-ELCL-II002-E2 July 2019... - Page 45 This page enables the user to view input values associated with the analog channels and configure each channel for a specific type of input. It also offers the ability to individually select filters for each channel. EATON HFX Product Family Installation and Operation Manual E-ELCL-II002-E2 July 2019...
- Page 46 Figure 10: Service Tool Frequency Input Page This page enables the user to view input values associated with the frequency channels and configure each channel for a specific type of input. EATON HFX Product Family Installation and Operation Manual E-ELCL-II002-E2 July 2019...
- Page 47 Each channel can also be configured as current control, or PWM. Additionally, the 4 A channels can be configured as Low-Side outputs. EATON HFX Product Family Installation and Operation Manual E-ELCL-II002-E2 July 2019...
- Page 48 HFX Product Family Figure 12: The Service Tool Fault Page The faults page displays warnings, system status, and any faults that are active. EATON HFX Product Family Installation and Operation Manual E-ELCL-II002-E2 July 2019...
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Page 49: Fault Conditions
Note in this example the range limit for an analog input is highlighted (34,000 mV), this is used for defining the appropriate range limit and if exceeded the corresponding fault will trigger if active. EATON HFX Product Family Installation and Operation Manual E-ELCL-II002-E2 July 2019... - Page 50 (75mA), then trigger the “Loss of Control” fault. cycle is commanded above OPEN_DUTY (10%) and the measured current is less than OPEN_CURRENT (50mA), trigger the PWM output “Open is Active” fault. EATON HFX Product Family Installation and Operation Manual E-ELCL-II002-E2 July 2019...
- Page 51 DevDesc_error is active – This indicates there is a firmware loops is not executing (1ms/5ms/50ms). mismatch between the firmware and CODESYS Basically, this is similar to a COP for each of our device description.xml. internal loops. EATON HFX Product Family Installation and Operation Manual E-ELCL-II002-E2 July 2019...
- Page 52 CODESYS bad pointer is active – CODESYS internal code calls a function that checks if memory is good EATON HFX Product Family Installation and Operation Manual E-ELCL-II002-E2 July 2019...
- Page 53 The default values can be overwritten in the configuration of the unit. EATON HFX Product Family Installation and Operation Manual E-ELCL-II002-E2 July 2019...
- Page 54 (>200kHz). FREQX Input under voltage – The voltage for input X in frequency mode is too low. ( < -5 Volts). EATON HFX Product Family Installation and Operation Manual E-ELCL-II002-E2 July 2019...
- Page 55 HFX Product Family EATON HFX Product Family Installation and Operation Manual E-ELCL-II002-E2 July 2019...
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Page 56: Appendix
22. Microsecond time resolution 23. Force/unforce (available next release) 24. Breakpoints 25. Single-cycle 26. Step through (step over, step into, 9 step out – depends on #1) 27 . Trace EATON HFX Product Family Installation and Operation Manual E-ELCL-II002-E2 July 2019... -
Page 57: Device Communication Troubleshooting
COM port number to the USB device. If the device manager shows something higher than "COM20" then you should reassign it to something lower. Then restart the gateway and unplug and plug the USB port. EATON HFX Product Family Installation and Operation Manual E-ELCL-II002-E2 July 2019... - Page 58 Tel: +41 (0) 21 811 4600 Shanghai 200335 Fax: 952-294-7722 Fax: +41 (0) 21 811 4601 China www.eaton.com/hydraulics Tel: (+86 21) 5200 0099 Fax: (+86 21) 2230 7240 © 2019 Eaton All Rights Reserved Printed in USA Document No. E-ELCL-II002-E2 July 2019...