Eaton Power XL DG1 Series User Manual
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Eaton Power XL DG1 Series User Manual

Option card general purpose drives
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PowerXL DG1 Series Option Cards
User Manual
Effective April 2014
New Information

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Summary of Contents for Eaton Power XL DG1 Series

  • Page 1 PowerXL DG1 Series Option Cards User Manual Effective April 2014 New Information...
  • Page 3 OBLIGATION OF EATON. THE CONTENTS OF THIS DOCUMENT SHALL NOT BECOME PART OF OR MODIFY ANY CONTRACT BETWEEN THE PARTIES. In no event will Eaton be responsible to the purchaser or user in contract, in tort (including negligence), strict liability, or otherwise for any special, indirect, incidental, or consequential...
  • Page 4 Support Services Support Services The goal of Eaton is to ensure your greatest possible satisfaction with the operation of our products. We are dedicated to providing fast, friendly, and accurate assistance. That is why we offer you so many ways to get the support you need. Whether it is by phone, fax, or email, you can access Eaton’s support information 24 hours a day, seven days a week.

  • Page 5: Table Of Contents

    IO5 Board Parameters ..........PowerXL DG1 Series Option Cards MN040007EN—April 2014 www.eaton.com...
  • Page 6 Figure 25. Input Functions ..........PowerXL DG1 Series Option Cards MN040007EN—April 2014 www.eaton.com...
  • Page 7 Table 23. IO5 Parameters ..........PowerXL DG1 Series Option Cards MN040007EN—April 2014 www.eaton.com...

  • Page 8: Before Commencing The Installation

    ● adjustable frequency drive after it has been disconnected from the power supply. Due to the charge in the capacitors, these parts may still be live after disconnection. Fit appropriate warning signs PowerXL DG1 Series Option Cards MN040007EN—April 2014 www.eaton.com...

  • Page 9: Definitions And Symbols

    I/O-terminals may have dangerous voltage present even when the drive is disconnected from power. Contact with this voltage is extremely dangerous and may cause death or severe injury. PowerXL DG1 Series Option Cards MN040007EN—April 2014 www.eaton.com...
  • Page 10 Hot Surface—Risk of Burn. DO NOT TOUCH! CAUTION Any electrical or mechanical modification to this drive without prior written consent of Eaton will void all warranties and may result in a safety hazard in addition and voiding of the UL ®...
  • Page 11 10 mm Cu. Drive requires that only copper conductor should be used. PowerXL DG1 Series Option Cards MN040007EN—April 2014 www.eaton.com...

  • Page 12: Motor And Equipment Safety

    / or equipment damage. connected to the drive output or the motor terminals to prevent drive malfunction and potential damage. For more technical information, contact the factory or your local Eaton sales representative. PowerXL DG1 Series Option Cards MN040007EN—April 2014 www.eaton.com...

  • Page 13: Dg1 Series Overview

    2-wire connector to the receptacle on the control board. necessary to install, set and customize parameters, start up, troubleshoot and maintain the Eaton DG1 Series adjustable Figure 1. RTC Battery Connection frequency drive (AFD). To provide for safe installation and...

  • Page 14: Rating Label

    DG1 Series Overview Rating Label Figure 2. Rating Label Contains SN, PN, Type, Date Contains EAN Code Contains NAED Code Date Code: 20131118 Carton Labels (U.S. and Europe) Same as rating label shown above. PowerXL DG1 Series Option Cards MN040007EN—April 2014 www.eaton.com...

  • Page 15: Option Card Slots

    Option Card Slot B I/O Terminals RS-485 Termination Resistor Removable MOV Screw Removable EMC Screw Motor Ground Line Ground Clamp Location Clamp Location Grounding Grounding Strap Location Strap Location Line Side Motor PowerXL DG1 Series Option Cards MN040007EN—April 2014 www.eaton.com...

  • Page 16: Table 2. Powerxl Series-Dg1

    Deceleration time 0.1s to 3000s Braking torque DC brake: 30% x Motor Rated Torque (Tn) (without brake chopper) Dynamic braking (with optional brake chopper using an external brake resistor): 100% continuous maximum rating PowerXL DG1 Series Option Cards MN040007EN—April 2014 www.eaton.com...
  • Page 17 Primary to secondary: 3600 Vac/5100 Vdc Primary to earth: 2000 Vac/2828 Vdc Approvals EN 61800-5-1 (2007), CE, UL and cUL (see nameplate for more detailed approvals) Fieldbus connections Onboard: EtherNet/IP, Modbus ® TCP, Modbus RTU, BACnet PowerXL DG1 Series Option Cards MN040007EN—April 2014 www.eaton.com...
  • Page 18 DIP switch. Some boards only provide an analog current output. For detailed information, see the description of the board of interest. PowerXL DG1 Series Option Cards MN040007EN—April 2014 www.eaton.com...

  • Page 19: Figure 4. Maximum Loads On +24V / Ext +24V Output

    Figure 4. Maximum Loads on +24V / EXT +24V Output Figure 6. Digital Input Signal Conversion—Negative Logic You can also use the positive and negative logic connections with the internal +24V supply. PowerXL DG1 Series Option Cards MN040007EN—April 2014 www.eaton.com...

  • Page 20: Table 3. Wire Sizes

    Table 3. Wire Sizes Wire Type Wire Size Terminal Torque Solid Cu –90°C 12–28 AWG (0.2~2.5 mm 4.5 in-lb (0.5 Nm) Stranded Cu –90°C 12–30 AWG (0.2~2.5 mm 4.5 in-lb (0.5 Nm) PowerXL DG1 Series Option Cards MN040007EN—April 2014 www.eaton.com...

  • Page 21: Option Card Introduction

    A, B 0x3012 — — — A, B 0x3013 — — — A, B 0x3014 — — — — A, B 0x3015 — — — — A, B 0x3016 — — — — PowerXL DG1 Series Option Cards MN040007EN—April 2014 www.eaton.com...

  • Page 22: Io1-3 X Di, 3 X Do, 1 X Thermistor, 24 Vdc/Ext Option Card

    Digital Outputs Specification Value Output points 3 points, 1 common line Output type OC (Open-Collector) Rated output voltage 24 Vdc Output voltage range Max. 36 Vdc Output current range Max. 50 mA PowerXL DG1 Series Option Cards MN040007EN—April 2014 www.eaton.com...

  • Page 23: Figure 8. Io1 Board Layout

    IO1—3 x DI, 3 x DO, 1 x Thermistor, 24 Vdc/EXT Option Card Figure 8. IO1 Board Layout PowerXL DG1 Series Option Cards MN040007EN—April 2014 www.eaton.com...

  • Page 24: Figure 9. Io1 Board Wire Layout

    Total combined load on available 24 Vdc out terminals from 24 Vdc_IN, 24 Vdc_OUT and GND. for all optional cards must not exceed 250 mA. The maximum load on the 24 Vdc out per board is 150 mA. PowerXL DG1 Series Option Cards MN040007EN—April 2014 www.eaton.com...

  • Page 25: Digital Inputs

    IO1 card; the first X being the slot it is located in, A or B, and the second Y being the input used. Figure 10 is an example on how to navigate to the menu. Figure 10. Digital Input Signal Programming PowerXL DG1 Series Option Cards MN040007EN—April 2014 www.eaton.com...

  • Page 26: Digital Outputs

    PowerXL DG1 drive. To configure these inputs, there are parameters in the option card menu for each of the outputs that will allow for selecting its function. Figure 11. Digital Output Signal Programming PowerXL DG1 Series Option Cards MN040007EN—April 2014 www.eaton.com...

  • Page 27: Thermistor Input

    It will switch states at 4.7 k ohm. Table 9. Thermistor Input Configuration PTC Resistance PTC State >4.7K Open 1.8K to 10 Normal <10 Short No PTC Not Configured Figure 12. Thermistor Parameter Setting PowerXL DG1 Series Option Cards MN040007EN—April 2014 www.eaton.com...

  • Page 28: Io1 Board Parameters

    890 / 916 Configures the thermistor as active 0: Digital Input 1: Thermistor Input Note: X is indicating that it could be in slot A or slot B, which would change the value shown. PowerXL DG1 Series Option Cards MN040007EN—April 2014 www.eaton.com...

  • Page 29: Io2-1 X Ai, 2 X Ao Option Card

    ≤±2% Load resistance too high at the current output No protection and detection of this kind of error Insulation (Analog <–> Control board MCU) 500 Vac, 800 Vdc 500 Vac, 800 Vdc PowerXL DG1 Series Option Cards MN040007EN—April 2014 www.eaton.com...

  • Page 30: Figure 13. Io2 Board Layout

    Current: 0 (4)–20 mA, RL max. 500 ohms AO1+ Voltage: 0–10V, RL >1k ohm (default setting) AI– Current: 0 (4)–20 mA (Ri = 250 ohms) Voltage: –10 to +10V (Ri > 200k ohms (default setting) PowerXL DG1 Series Option Cards MN040007EN—April 2014 www.eaton.com...

  • Page 31: Io2 Board Parameters

    1: 2V / 4 mA default 0V / 0 mA BX.2.10 AO1 Filter Time 236 / 277 Analog output filter time range BX.2.11 AO1 Scale 239 / 278 Analog output 1 scale PowerXL DG1 Series Option Cards MN040007EN—April 2014 www.eaton.com...
  • Page 32 1: Inverted BX.2.20 AO2 Offset 274 / 286  Analog output minimum offset Note: X is indicating that it could be in slot A or slot B, which would change the value shown. PowerXL DG1 Series Option Cards MN040007EN—April 2014 www.eaton.com...

  • Page 33: Io3-3 X Relay Dry Contact (2No + 1No/Nc) Option Card

    Operating voltage 250 Vac, 24 Vdc Switching capacity 24 Vdc / 8A; 250 Vac / 8A Minimum switching load 10 mA at 5 Vdc Isolation type Relay coil Figure 16. IO3 Board Layout PowerXL DG1 Series Option Cards MN040007EN—April 2014 www.eaton.com...

  • Page 34: Io3 Board Parameters

    NO1-RO1 / normal open Switching capacity: 24 Vdc / 8A; 250 Vac / 8A; 125 Vdc / 0.4A Min. switching load: 5V / 10 mA IO3 Board Parameters Figure 18. Parameter Location PowerXL DG1 Series Option Cards MN040007EN—April 2014 www.eaton.com...

  • Page 35: Table 16. Io3 Parameters

    541 / 555 RO2 Function BX.2.3 RO3 Function Select 551 / 556 RO3 Function  Note: X is indicating that it could be in slot A or slot B, which would change the value shown. PowerXL DG1 Series Option Cards MN040007EN—April 2014 www.eaton.com...

  • Page 36: Io4-3 X Pt100 Rtd Thermistor Input Option Card

    ≤1.5°C Table 17. IO4 Thermistor Ohm Values Thermistor Temperature Thermistor State >210 Open: 2 +210 to –50 Normal: 0 <–50 Short: 1 NO PTC Not configured: 3 Figure 19. IO4 Board Layout PowerXL DG1 Series Option Cards MN040007EN—April 2014 www.eaton.com...

  • Page 37: Figure 20. Io4 Board Wire Layout

    Table 19. IO4 Terminal Layout Terminal Signal Technical Connect cable shield R3– PT100 Input, –30°C to +200°C, Accuracy <1.5°C R2– PT100 Input, –30°C to +200°C, Accuracy <1.5°C R1– PT100 Input, –30°C to +200°C, Accuracy <1.5°C PowerXL DG1 Series Option Cards MN040007EN—April 2014 www.eaton.com...

  • Page 38: Io4 Board Parameters

    Temperature warning limit value BX.2.3 PT100 Fault Limit 339 / 938 Temperature fault limit value  Note: X is indicating that it could be in slot A or slot B, which would change the value shown. PowerXL DG1 Series Option Cards MN040007EN—April 2014 www.eaton.com...

  • Page 39: Io5-6 X Di 240 Vac Input Option Card

    79 Vac to 240 Vac Steady state current <15 mA Off state voltage 0 to 40 Vac Input logic Positive logic and negative logic Isolation voltage 1500 Vac Figure 22. IO5 Board Layout PowerXL DG1 Series Option Cards MN040007EN—April 2014 www.eaton.com...

  • Page 40: Io5 Board Parameters

    For digital input 3, 2, 1 DIN3 Digital input, 240 Vac, 50 Hz / 60 Hz Control voltage: “0” <40 Vac, “1” >79 Vac DIN2 DIN1 IO5 Board Parameters Figure 24. IO5 Parameter Structure PowerXL DG1 Series Option Cards MN040007EN—April 2014 www.eaton.com...

  • Page 41: Figure 25. Input Functions

    DigIN: X: IO5: Y, X being the slot the board is placed in and Y being the input that is being used on that board. Figure 25. Input Functions PowerXL DG1 Series Option Cards MN040007EN—April 2014 www.eaton.com...
  • Page 42 IO5—6 x DI 240 Vac input Option Card PowerXL DG1 Series Option Cards MN040007EN—April 2014 www.eaton.com...
  • Page 44 Eaton is dedicated to ensuring that reliable, efficient and safe power is available when it’s needed most. With unparalleled knowledge of electrical power management across industries, experts at Eaton deliver customized, integrated solutions to solve our customers’ most critical challenges.

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