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Haas GM-2-5AX Installation Manual
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Haas GM-2-5AX Installation Manual

Haas GM-2-5AX Installation Manual

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GM-2-5AX - Installation Guide
LAST UPDATED: 08/15/2019
GM-2-5AX - Installation Guide
Remove Rust Inhibitor
For ease of removal, first use a plastic scraper to remove most of the rust inhibitor and then use WD-40 or another
PH neutral degreaser to spray all the way covers and other non-painted surfaces that have been coated with rust
inhibitor. Let it soak for a few minutes before removing it. Then use shop towels to remove it. For thick applications of
rust inhibitor use a plastic scraper to remove it.
Important: Do not use scotch-brite or metal scrapers, these will scratch the way covers. Furthermore, to avoid any
contamination of the way cover seals with the sticky residue. Do not move any of the axes until all the rust inhibitor
has been removed.
Page 1 of 15 pages

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Summary of Contents for Haas GM-2-5AX

  • Page 1 GM-2-5AX - Installation Guide LAST UPDATED: 08/15/2019 GM-2-5AX - Installation Guide Remove Rust Inhibitor For ease of removal, first use a plastic scraper to remove most of the rust inhibitor and then use WD-40 or another PH neutral degreaser to spray all the way covers and other non-painted surfaces that have been coated with rust inhibitor.

  • Page 2: Electrical Installation

    GM-2-5AX - Installation Guide Electrical Installation Page 2 of 15 pages...
  • Page 3 GM-2-5AX - Installation Guide Page 3 of 15 pages...
  • Page 4 GM-2-5AX - Installation Guide  Danger: WORKING WITH ELECTRICAL SERVICES REQUIRED FOR A CNC ARE EXTREMELY HAZARDOUS. ALL POWER TO CNC MUST BE TURNED OFF LOCKOUT-TAGOUT AT THE SOURCE PRIOR TO CONNECTING THE LINE WIRES TO CNC. HOWEVER, IF THIS NOT THE CASE OR ARE NOT SURE HOW TO DO THIS, CHECK WITH APPROPIATE PERSONNEL OR OBTAIN THE NECESSARY HELP BEFORE CONTINUING.
  • Page 5 GM-2-5AX - Installation Guide Initial Control Inspection  Danger: At this point, there should be no electrical connection to the machine. Electrical panel must be closed and secured. When main switch is on, there is HIGH VOLTAGE throughout the electrical panel (including the circuit boards and logic circuits) and some components operate at high temperatures.
  • Page 6 GM-2-5AX - Installation Guide After the line voltage is connected to the machine, make sure that main circuit breaker (at top-right of rear cabinet) is OFF . Remove the Lockout / Tagout and Turn ON the power at the source. Using a digital...
  • Page 7 GM-2-5AX - Installation Guide  Important: With the main circuit breaker turned OFF. Check the transformer taps at the bottom- right corner of the rear cabinet. 1-Phase Machines: The input voltage cable must be moved to the connector which corresponds to the average voltage measured in the above step.
  • Page 8 GM-2-5AX - Installation Guide Transformer T5 supplies 24VAC used to power the main contactor. There are two versions of this transformer for use on a 240 and 400V machines. The 240V transformer has two input connectors located about two inches from the transformer, which allow it to be connected to either 180-220V or 221-240V.
  • Page 9 GM-2-5AX - Installation Guide Apply power to the control by pressing the Power-On switch on the front panel. Check the DC Voltage and AC Line Voltage gauges in Diagnostics. The DC Voltage gauge must read between 310 - 360V. The AC Line Voltage must be between 90 and 105 percent.
  • Page 10 GM-2-5AX - Installation Guide Remove Shipping Brackets Remove three bolts [1] that secure the B axis body [2] to the spindle head shipping bracket [3]. Remove four bolts [4] that secure the spindle head shipping bracket to the table and remove the shipping bracket from the machine.
  • Page 11 GM-2-5AX - Installation Guide Install the Enclosure Panels Page 11 of 15 pages...
  • Page 12 GM-2-5AX - Installation Guide Install the enclosure frame over the tool changer and secure it to the bridge using four 1/2-13 bolts and washers. Refer to the HAAS FASTENER TORQUE SPECIFICATIONS for the correct torque value  NOTE: The weight of the frame weldment is approximately 160 lbs.

  • Page 13: Auger - Installation

    GM-2-5AX - Installation Guide Install panels 1-2. Install the splash guard [1]. Install chip auger chutes [2]. Refer to the CHIP AUGER - INSTALLATION steps 4 and 5 . Install the pendant cable arm [3]. Route the pendant harness [4] through the arm and attach the harness retainer [5].
  • Page 14 GM-2-5AX - Installation Guide Install Safety Sensors Install the safety sensors on each corner of the moving enclosure. • [1] Rear left safety sensor is 33.5" long. • [2] Front left sensor is 50" long. • [3] Front right sensor is 18" long with 29 ft cable.
  • Page 15 GM-2-5AX - Installation Guide Fill the Spindle Chiller Remove the spindle chiller fill cap [1] and add 4 gallons of a 50/50 distilled water/glycol mixture (automotive antifreeze). Leveling 1. Adjust the leveling screws to raise the machine 3" from the floor.