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Monosem NG Plus 2 Operator's Manual

Pneumatic planter, 16-row 30" pull type, wing fold
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Réf. LD2003
COMPAGNIE RIBOULEAU
PNEUMATIC PLANTER
Operator's Manual
16-Row 30" Pull type Planter
WING FOLD
Includes Instructions For :
Operation, ADJUSTMENT and MAINTENANCE

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Summary of Contents for Monosem NG Plus 2

  • Page 1 Réf. LD2003 COMPAGNIE RIBOULEAU PNEUMATIC PLANTER Operator’s Manual 16-Row 30" Pull type Planter WING FOLD Includes Instructions For : OPERATION, ADJUSTMENT and MAINTENANCE...

  • Page 2: Table Of Contents

    Introduction Specifications Safety Operation Lubrication Maintenance Parts High output turbofan Hydraulic drive Planting unit – NG plus 2 Metering box – NG plus Microsem Fertilizer PVC pipe and hose assembly Frame assembly Hydraulic wing fold Hitch assembly Row marker assembly Marker support Marker –...

  • Page 3: Introduction

    Introduction 2 precautions for successful planting : 1- Choose a reasonable working speed adapted to the field conditions and desired accuracy. 2- Check proper working of the seed metering, seed placement, spacing and density when starting up and from time to time during planting.

  • Page 4: Specifications

    Single Frame Length 24' 6" (7500 mm) Single Frame Weight* 10489 lbs. (4760 Kg) * The base machine weight includes planter frame, row markers, drive components, tires and wheels, hydraulic cylinders and NG plus MONOSEM row unit with seed hopper and lid.

  • Page 5: Safety

    Safety • Following Operation : Never use your hands to locate a hydraulic leak. Use a small piece of • Following operation, or when unhitching, cardboard wood. Hydraulic fluid stop the tractor or towing vehicle, set the escaping under pressure can penetrate brakes, disengage the PTO and all skin.
  • Page 6 Safety Before Operation : During Operation : • • Carefully study and understand this Beware bystanders, particularly manual. children ! Always look around to make sure that it is safe to start the engine of • the towing vehicle. Do not wear loose-fitting clothing which may catch in moving parts.

  • Page 7: Operation

    Operation PLANTER PREPARATION Connect the PTO drive shaft to the tractor. In addition to a standard 540 rpm For the initial preparation of the planter, PTO, a 1000 rpm shaft is available. lubricate the planter and row units as outlined in the lubrication section of this manual.
  • Page 8 Operation Raise the jack stand and remount horizontally on the storage bracket. DANGER Rim and tire servicing can be dangerous. Explosive separation Lower the planter to the planting position of a tire and rim parts can cause serious and check that the planter is level (front to injury or death.
  • Page 9 Operation OPERATING SPEED STANDARD RATE DRIVE The operating speed needs to be selected as a function of : - The desired consistency in the row - The ground conditions - The density of the seed A high speed is not conducive to accuracy, especially in rough or rocky conditions which causes the unit to bounce.
  • Page 10 Operation CONTACT DRIVE WHEEL SPRING TRANSMISSION ADJUSTMENT ADJUSTMENT There are two down pressure springs on Planting population rate changes are made each contact drive wheel. down at the end mounted transmission. The pressure is factory pre-set and should need planter is designed to allow simple, rapid no further adjustment.
  • Page 11 Operation WARNING: Always make sure FIELD TEST safety/warning lights, reflectors and SMV emblem are in place and visible prior to With any change of field and/or planting transporting machine public conditions, seed size or planter adjustment, roads. In this regard, check federal, we recommend a field test be made to state/provincial and local regulations.
  • Page 12 Operation Move the tractor hydraulic lever and TRANSPORT TO FIELD OPERATION fold the wings out to operating position. Hydraulic Wing Fold Swing the wing locking bolts into WARNING : Be sure the planter is position to lock each wing. on a level surface, fore and aft and side to side.
  • Page 13 Operation MARKER SPEED ADJUSMENT MARKER ADJUSTMENT The marker hydraulic system includes two To determine the correct length at which to flow control valves. One flow control valve set the marker assemblies, multiply the controls the lowering speed of both markers number of rows by the average row spacing and one controls the raising speed of both in inches.
  • Page 14 PLANTER METERING UNIT NG PLUS 2 to replace them if they are worn or damaged. To replace them, remove pin (rep.10) after The NG Plus 2 metering unit in fig. 40 is removing the gauge wheel and furrow disc shown with standard features. Other options opener on one side (Fig.42).
  • Page 15 Operation Fig.40 Fig.41 Fig.42...
  • Page 16 Operation METERING BOX Fig.33 The plastic wear gasket 5 on which the seed SUGGESTED SEED DISC USE disc rotates should be smooth and in good condition. Under normal operating Crop Seed disc conditions, it should be replaced only after 500 to 1000 ha (1250 to 2500 acres). The Corn DC1850-Low population metal brace 7 should be positioned with its...
  • Page 17 Operation Fig.35 A sheet metal shutter 1 is mounted inside A special metering box cover with a larger the cover B. This shutter regulate the flow of opening (to improve the seed flow into the seeds coming from the hopper and provide a seed chamber), a large discharge channel constant and sufficient level in front of the (to avoid blockage) , and a special less...
  • Page 18 2) . This may cause skipping if too low. Fig.36 A control window in the cover allows you to monitor the results. The (patented) MONOSEM system allows a unique adjustment (fig. 36-37). • To adjust the height of the scraper and at the same time •...
  • Page 19 Operation TRANSMISSION ADJUSTMENT OPTIONAL EQUIPMENT An optional hydraulic drive for the turbofan is Planting population rate changes are made available. You must then double check that at the end mounted transmission. The there is adequate oil flow for the turbofan to planter is designed to allow simple, rapid run at 500 rpm.
  • Page 20 Operation SOWING DISTANCES The following drawings show the two possibilities of wheel unit mounting. Planting distances obtained with standard 30 toothed drive sprocket with 23 toothed assembly and sprocket system. driven sprocket: IMPORTANT : Make sure the chains are tight and properly lubricated, and tires 8"...
  • Page 21 Operation TRANSMISSION SELECTION The seed spacing is shown in cm B=28 Number of holes in Drawing N°1 30/23 the seed disc 24 Sunflower 12,7 13,7 14,3 14,9 16,4 18,1 20,2 22,9 30 Corn 10,2 11,0 11,5 12,0 13,1 14,5 16,2 18,3 60 Soybean Number of holes in...
  • Page 22 Operation B=25 Number of holes in Drawing N°1 30/23 the seed disc 24 Sunflower 11,0 11,4 12,8 13,3 14,6 16,1 18,0 20,5 30 Corn 10,2 10,7 11,7 12,9 14,4 16,4 60 Soybean Number of holes in Drawing N°2 23/30 the seed disc 24 Sunflower 18,6 19,3...
  • Page 23 Operation B=23 Number of holes in Drawing N°1 30/23 the seed disc 24 Sunflower 10,1 10,5 11,3 11,8 13,4 14,9 16,6 18,8 30 Corn 10,8 11,9 13,3 15,1 60 Soybean Number of holes in Drawing N°2 23/30 the seed disc 24 Sunflower 17,2 17,8...
  • Page 24 Operation Densities - Seed Population Chart ROW SPACING (cm) AVERAGE 76,2 SEED (30") SPACING (cm) 444444 400000 285714 266667 262467 250000 370370 333333 238095 222222 218723 208333 317460 285714 204082 190476 187477 178571 277778 250000 178571 166667 164042 156250 246914 222222 158730 148148...
  • Page 25 Operation FERTILIZER Gearbox for fertilizer low adjustment. See Linking tube to be disconnected for the following page for adjustments. folding of the planter. 175 litres hopper for 2 rows. Double discs fertilizer. positionned at 6 – 8 cms from the sowing line.
  • Page 26 Operation FERTILIZER Set on A1 adjustment. Make 100 m Use the following formula : 10000 x weight calculated on one outlet (gr) inter-row spacing (cm) You obtain the weight/ha. And then you determine the column on the chart corresponding to the ratio used. Example : Inter-row spacing = 30"...
  • Page 27 Operation MICROSEM The Microsem is ground driven, and the Setting of the output = the output is a output set by means of a transmission which function of the number of rotations of the is unaffected by a change in planting speed. spindle of the metering boxes.
  • Page 28 Operation MICROSEM ADJUSTMENT 1. Put the product in a 2 outlet microgranulator. 2. Position in smallest ration : A = 12 B = 30 (ratio = 0.24- see here under) C = 12 (N° Microsem shaft rotations for 1 leading shaft rotation) 3.

  • Page 29: Lubrication

    Lubrication WHEEL BEARINGS All wheel bearings should be repacked annually and checked for wear. This applies to all drive wheels, transport wheels and marker hubs. To check for wear, lift the wheel off the ground. Check for endplay in the bearings by moving the tire in and out. Rotate the tire to check for roughness in the bearings.
  • Page 30 Proper lubrication of all moving parts will help ensure efficient All transmission and drive chains should be operation of your MONOSEM planter and lubricated daily with a high quality SAE 10 prolong the life of friction producing parts.
  • Page 31 Lubrication 4. Center frame flex pin : 4 Greasers. 1.Marker Assemblies : 3 Greasers per assembly. 5. Hitch flex pin : 3 Greasers. Wheel pivots : 2 Greasers per wheel module. 6. Turnbuckle : 1 Greaser. 3. Wing hinges : 2 Greasers per wing. 7.

  • Page 32: Maintenance

    Maintenance MARKER SEQUENCING/FLOW CONTROL NOTE: When oil is cold, hydraulics VALVE INSPECTION operate slowly. Make sure all adjustments are made with warm oil. The valve block assembly consists of the marker sequencing and flow control valves in one assembly. The sequencing valve portion consists of a chambered body containing a spool and series of check valves to direct hydraulic...
  • Page 33 Maintenance TROUBLE SHOOTING AND CAUSES Safety slipcluch is actived : • Excessive skipping : Seizing of metering box • Foreign material in the seed. • Transfer scraper (incorrect • Blockage in transmission units. setting on indicator). • Transfer scraper is bent (no flat). Fertilizer : •...
  • Page 34 Maintenance...
  • Page 35 Maintenance * Operate hydraulics slowly to accentuate the problem . Rephase after each lowering cycle.
  • Page 36 Maintenance MARKER BEARING LUBRICATION OR WHEEL BEARING LUBRICATION OR REPLACEMENT REPLACEMENT 1. Remove marker blade. 1. Raise tire clear of ground and remove 2. Remove dust cap from hub. wheel. 3. Remove cotter pin, nut and washer. 2. Remove double jam nuts and slide hub 4.
  • Page 37 Maintenance HYDRAULIC SYSTEM SCHEMATIC Planter Raising HYDRAULIC SYSTEM SCHEMATIC Planter Lowering...

  • Page 39: Parts

    SPARE PARTS...
  • Page 40 EXTRA HIGHT OUTPUT TURBOFAN...
  • Page 41 EXTRA HIGHT OUTPUT TURBOFAN PART NO. DESCRIPTION 4240 SUPPORT FRAME EXTRA HI-OUTPUT TURBOFAN 4241 TURBOFAN HOUSING DRIVE BELT SIDE 4242 TURBOFAN HOUSING MANIFOLD SIDE 4243 FRAME BAND, EXTRA HI-OUTPUT TURBOFAN 4244 TURBOFAN BLADE, EXTRA HI-OUTPUT TURBOFAN 4245 SUPPORT DISC, EXTRA HI-OUTPUT TURBOFAN 4246 SNAPRING 4247...

  • Page 42: Hydraulic Drive

    HYDRAULIC DRIVE PART NO. QTY. DESCRIPTION 4988 PUSH PULL CMC ½ 4989 MGCYL FITTING – ½ X FJ ⅞ 4990 COUPLING SLEEVE 4991 BLOCK FOR STANDARD TURBOFAN 4992 HYDRAULIC MOTOR BRACKET 4994 HYDRAULIC MOTOR WITH VALVE 59 CC – FTA0027 4995 UNIDIRECTION CHOKE ½...

  • Page 43: Planting Unit – Ng Plus 2

    PLANTING UNIT – NG PLUS 2...
  • Page 44 PLANTING UNIT – NG PLUS 2 PART NO. DESCRIPTION 7098 LOWER PARALLEL LINKAGE ARM 7099 PIVOT REAR, UPPER PARALLEL LINKAGE ARM 4502.S U BOLT, 7X7 7100 SELF-LUBRICATING BUSHING 5021 BUSHING (B25) 7101 FRONT BRACE CLOD REMOVER 5681.B SCRAPER SPRING, TENSION 7102.A...
  • Page 45 PLANTING UNIT – NG PLUS 2 HARDWARE : ADJUSTABLE CLOSING WHEEL : F38664 HEX METRIC 10X70 7071.A TENSION ROD F40166 HEX NUT, 10 MM 7074.NASY COMPLETE ADJ. CLOSING 10170015 2,5X5 COTTER PIN WHEEL W/BRACKET 10502012 10X15 BOLT 7074.N COMPLETE ADJ.

  • Page 46: Metering Box – Ng Plus

    METERING BOX – NG PLUS...
  • Page 47 METERING BOX – NG PLUS PART NO. DESCRIPTION Standard seed discs, complete with agitator : DC0325 3 hole, 2.5 mm, melons, low population 4329.A SNAPRING DC3x2x2.5 3 hole, 2.5 mm, melons, double seed drop 5692 WING NUT, 10 MM DC0335 3 hole, 3.5 mm, pumpkin, low population 6077 LYNCH PIN...

  • Page 48: Microsem

    MICROSEM...
  • Page 49 MICROSEM PART NO. DESCRIPTION 9651.2T EXTERIOR MICROSEM ROD, 4329.A SNAPRING HOLES 4478 V BOLT Ø16, 7 X 7 9653 CHAIN TIGHTNER 4821 PART FOR HYDRAULIC TUBE HOLDING 9654 DBLE INTERMEDIATE SPROCKET 5021 BUSHING (B25) 9656.1 REINFORCEMENT PLATE, 7X7 STD 5516 HAIR PIN 9658 ROLLER SPACER TUBE...

  • Page 50: Fertilizer

    FERTILIZER...
  • Page 51 FERTILIZER 9289.2 SUPPORT FERTILIZER PART NO. DESCRIPTION OUTLET HOPPER 9290 FERTILIZER DRIVE BRACKET 9292 FERTILIZER BRACKET SIMPLE 4329.A SNAPRING FOOT 4478 V CLAMP Ø16 9293 FERTILIZER BRACKET COMBINED 4479 U CLAMP Ø16 FOOT 4515 BEARING 9525 END CAP MICROSEM BAR 4523 BUSHING STOP 9549...

  • Page 52: Pvc Pipe And Hose Assembly

    PVC PIPE AND HOSE ASSEMBLY...

  • Page 53: Frame Assembly

    FRAME ASSEMBLY...
  • Page 54 SMV EMBLEM 116034 PIN, DBL HOLE ROW MARKER PIVOT 116070 ROW MARKER PIVOT WELDMENT 116514 DECAL, WARNING MONOSEM 1-512-010005-13 NUT, HEX LOCK ⅝ -11 112120 SCREW, HEX HEAD CAP ⅝ -11 X 2-1/4 GR8 116100 WASHER, FLAT 1 – ¼ N 1-512-010005-15 NUT, HEX LOCK ¾...

  • Page 55: Hydraulic Wing Fold

    HYDRAULIC WING FOLD ASSEMBLY ITEM PART NO. QTY. DESCRIPTION 1/4 X 1-1/2 PIN, COTTER 1/4 X 1-1/2 116037 BAR, WING HINGE, PIVOT 116256 ARM WELDMENT, WING HINGE 116258 SPACER WING HINGE 116341 CYLINDER BASE, 3 X 16 116429 HOSE ASSEMBLY 3/8 X 25 116440 PIN, 1 X 7-3/16 116441...
  • Page 56 HICTH ASSEMBLY ITEM PART NO. QTY. DESCRIPTION 1-298-010001-1 ZERK, FITTING 1/4 1-512-010005-01 NUT, HEX LOCK 1/4-20 1-512-010005-05 NUT, HEX LOCK 3/8-16 1-512-010005-13 NUT, HEX LOCK 5/8-11 GRB 1-512-010005-15 NUT, HEX LOCK 3/4-10 GRB 1-512-010005-19 NUT, HEX LOCK 1-8 GRB 1-512-010007-06 NUT, HEX LOCK 5/16-18 1-512-010007-11 NUT, HEX LOCK 5/8-11 GRB...
  • Page 57 HICTH ASSEMBLY ITEM PART NO. QTY. DESCRIPTION 1-861-010034-15 WASHER, SPLIT LOCK 5/8 1-861-010034-17 WASHER, SPLIT LOCK 3/4 1A63478 JACK 7000 LB. 100214 HITCH, CLEVIS PPI-208V 100676 BUSHING 1.06 X 0.79 X 0.62 116036 BRACKET, HITCH 116093 HITCH TUBE WELDMENT LH 116106 HITCH TUBE WELDMENT RH (1230/1630 REAR &...

  • Page 58: Row Marker Assembly

    ROW MARKER ASSEMBLY ITEM PART NO. QTY. DESCRIPTION 1-298-010001-1 FITTING, GREASE 1/4-28 1-511-010001-07 NUT, HEX JAM 5/8-11 1-512-010005-05 NUT, HEX LOCK 3/8-16 1-512-010005-13 NUT, HEX LOCK 5/8-11 1-512-010007-07 NUT, HEX 3/8-16 1-512-010007-09 NUT, HEX 1/2-13 1-557-010362-63 PIN, COTTER 1/4 X 2 1-654-010051-07 SCREW, HEX HEAD CAP 3/8-16 X 1-1/2 GR5 1-654-010051-08...
  • Page 59 ROW MARKER ASSEMBLY ITEM PART NO. QTY. DESCRIPTION 1-861-010032-11 WASHER, FLAT 3/8W 1-861-010034-11 WASHER, SPLIT LOCK 3/8 1-861-010034-13 WASHER, SPLIT LOCK 1/2 1-861-010034-15 WASHER, SPLIT LOCK 5/8 119084 PIN, COTTER 1/4 X 1-1/2 112120 SCREW, HEX HEAD CAP 5/8-11 X 2-1/4 GR8 116029 ROW MARKER LINKAGE WELDMEBT 116032...

  • Page 60: Marker Support

    MARKER SUPPORT ASSEMBLY ITEM PART NO. QTY. DESCRIPTION 1-512-010007-06 NUT, HEX 5/16 - 18 1-512-010007-09 NUT, HEX ½ - 13 1-512-010007-11 NUT, HEX ⅝ - 11 1-861-010034-10 WASHER, SPLIT LOCK 5/16 104031 SCREW, RD HEAD SQ NECK 5/16 – 18 x 1 GR5 104906 SCREW, RD HEAD SQ NECK 5/16 –...
  • Page 61 MARKER SPINDLE / HUB / BLADE ASSEMBLY ITEM PART NO. DESCRIPTION 1-512-010005-03 NUT, HEX LOCK 5/16-18 1-512-010007-09 NUT, HEX 1/2-13 SCREW, HEX HEAD CAP 5/16-18 X 1 1-654-010049-05 SCREW, RD HEAD SQ. NECK 1/2-13 X 1-654-010070-11 3-1/2 1-861-010034-13 WASHER, SPLIT LOCK 1/2 SHIPPING RETAINER, ROW MARKER 116038 116254...

  • Page 62: Lift Wheel Assembly

    LIFT WHEEL ASSEMBLY...

  • Page 63: Drive Wheel Assembly

    DRIVE WHEEL ASSEMBLY...
  • Page 64 LIFT AND DRIVE WHEEL ASSEMBLY ITEM PART NO. DESCRIPTION 1-298-010001-1 FITTING, GREASE 1/4-28 1-511-010001-05 NUT, HEX JAM 1/2-13 70917835 NUT, HEX THIN LOCK NYLONJAM 1/2-13 1-512-010002-14 NUT, HEX LOCK 5/8-18 1-512-010005-03 NUT, HEX LOCK 5/16-18 GRB 1-512-010005-05 NUT, HEX LOCK 3/8-16 GRB 1-512-010005-09 NUT, HEX LOCK 1/2-13 GRB 1-512-010005-13...
  • Page 65 LIFT AND DRIVE WHEEL ASSEMBLY ITEM PART NO. DESCRIPTION 122836 SPROCKET, TRANSMISSION 30 TEETH 122838 SPROCKET, TRANSMISSION 23 TEETH 122840 SHAFT, HEX 7/8 X 12-3/4 122841 SHAFT, HEX 7/8 X 11-5/8 122846 HANGER BEARING, 7/8 HEX SHAFT 122847 BEARING MOUNT TRIANGULAR 122848 BEARING SELF ALIGNING 7/8 HEX SHAFT 122871...

  • Page 66: Transmission Assembly

    TRANSMISSION ASSEMBLY...
  • Page 67 TRANSMISSION ASSEMBLY ITEM PART NO. DESCRIPTION 1-298-010001-1 ZERK FITTING 1/4 1-512-010005-03 NUT, HEX LOCK 5/16-18 GRB 1-557-010327 PIN, LYNCH 1/4 X 1-1/4 1-557-010362-51 PIN, COTTER 3/16 X 1-1/2 1-557-010362-54 PIN, COTTER 3/16 X 2-1/4 1-557-010362-63 PIN, COTTER 1/4 X 2 1-647-010004217 SPRING PIN, SLOTTED 1/4 X 1-1/2 1-861-010032-09...

  • Page 68: Hex Shaft Coupler

    HEX SHAFT COUPLER ITEM PART DESCRIPTION Spring pin, ¼” x 1 - ½” 4967 Machine bushing, 1” x 1 – ½” x ⅛” 4969 Spring Hex head cap screw ¼-20 x 2-¼” ¼-20 Nylock 4986 Coupler 4968 Bushing ½"...

  • Page 69: Hydraulic Assembly

    HYDRAULIC ASSEMBLY...
  • Page 70 HYDRAULIC ASSEMBLY ITEM PART NO. QTY. DESCRIPTION 1-512-010005-05 NUT, HEX LOCK ⅜ - 16 1-654-010051-06 SCREW, HEX HEAD CAP ⅜ - 16 x 1 – ¼ GR5 1-861-010032-11 WASHER, FLAT ⅜ W 1-861-010032-20 WASHER, FLAT ¾ N 102-1095 ADAPTER STRAIGHT 102-1170 FITTING, TEE 105874...

  • Page 71: Lift Assist Cylinder Assembly

    3 - ¼ x 8 LIFT ASSIST CYLINDER ASSEMBLY ITEM PART NO. QTY. DESCRIPTION 116340 Cylinder, Hydraulic lift assist 3- ¼ x 8 117515 Piston rod assembly Butt & tube assembly 117519 Piston 117520 Gland 125564 Spacer 220000209 Locknut 200300040 Shipping plug 125565 Grease zerk...

  • Page 72: Wing Fold Cylinder Assembly

    3 x 16 WING FOLD CYLINDER ASSEMBLY ITEM PART NO. DESIGNATION 116341 Cylinder, Hydraulic wing fold 3 x 16 117523 Piston rod assembly Butt & tube assembly 117524 Piston 117525 Gland 220000209 Locknut 200300040 Shipping plug 100000423 Clevis assembly 190400108 Clevis pin 111789 Roll pin...
  • Page 73 3 - ¼ x 8 SLAVE LIFT CYLINDER ASSEMBLY ITEM PART NO. DESIGNATION 116342 Cylinder, Hydraulic slave lift 3- ¼ x 8 117515 Piston rod assembly Butt & tube assembly 117519 Piston 117520 Gland 220000209 Locknut 200300040 Shipping plug 125565 Grease zerk 125566 Du-bushing...
  • Page 74 3 – ½ x 8 MASTER LIFT CYLINDER ASSEMBLY ITEM PART NO. DESIGNATION 116343 Cylinder, Hydraulic master lift 3- ¼ x 8 117515 Piston rod assembly Butt & tube assembly 117516 Piston 117517 Gland 220000209 Locknut 200300040 Shipping plug 125565 Grease zerk 125566 Du-bushing...
  • Page 75 ITEM PART NO. DESIGNATION 116344 Cylinder, Hydraulic marker 2- ½ x 20 120802 Piston rod assembly Butt & tube assembly 117512 Piston 120803 Gland 220000208 Locknut 200300040 Shipping plug 125563 SQ. Wire tape 117514 Packing kit (Incl. All o-ring and seals)
  • Page 76 Immeuble Permaphone 76, avenue des Champs Elysées – 75008 PARIS Usine – Technique – Recherche – Informations 12, rue de l’industrie – 79240 LARGEASSE France TEL. 05 49 81 50 00 – FAX 05 49 72 09 70 – http://www.monosem.com...
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