Page 1
Artisan Technology Group is your source for quality new and certified-used/pre-owned equipment SERVICE CENTER REPAIRS WE BUY USED EQUIPMENT • FAST SHIPPING AND DELIVERY Experienced engineers and technicians on staff Sell your excess, underutilized, and idle used equipment at our full-service, in-house repair center We also offer credit for buy-backs and trade-ins •...
Contents Contents General Notes...................... 5 How to use the operating instructions ............5 Structure of the safety notes ............... 5 Rights to claim under limited warranty ............6 Exclusion of liability..................6 Safety Notes ......................7 General information ..................7 Target group ....................
Page 5
Contents Startup........................ 90 Prerequisites for startup ................90 Malfunctions ...................... 91 Motor malfunctions..................91 Malfunctions when operated with a servo inverter ........91 Brake malfunctions .................. 92 Inspection/Maintenance ................... 93 Safety notes regarding inspection/maintenance ........93 Inspection intervals ................... 94 Inspection work for the B brake (DFS) ............
You must comply with the information contained in these operating instructions to en- sure safe operation of the electric motors and to achieve the specified product charac- teristics and performance features. SEW-EURODRIVE does not assume liability for in- jury to persons or damage to equipment or property resulting from non-observance of these operating instructions.
Make sure that persons responsible for the plant and its operation, as well as persons who work independently on the unit, have read through the operating instruc- tions carefully and understood them. If you are unclear about any of the information in this documentation, please contact SEW-EURODRIVE. General information DANGER Servomotors, gearmotors and gear units may have live, uninsulated, and sometimes moving or rotating parts as well as hot surfaces during operation.
Motor utilization other than that specified (refer to nameplate) and areas of application other than industrial and commercial systems can only be used after consultation with SEW-EURODRIVE. The DFS/CFM synchronous servomotors meet the requirements stipulated in the low voltage guideline 2006/95/EC.
Inform the shipping company immediately in the event of damage. If you notice any transport damage, do not startup the motor, consult the SEW-EURODRIVE Service. Remove securing devices used for transportation prior to startup. Tighten installed transportation eyebolts. They are designed to only carry the weight of the motor/gearmotor;...
Safety Notes Electrical installation Electrical installation Perform electrical installation according to the respective applicable laws, regulations and standards (e.g. cable cross sections, fusing, protective conductor connection). For any additional information, refer to the applicable documentation. Observe the wiring information and differing data on the nameplate. Observe the notes in sec.
Motor Structure DFS synchronous servomotor – general structure Motor Structure The following illustrations are intended to explain the general structure. They are to facilitate the assignment of components to the spare parts list. Deviations are possible depending on the motor size and version! DFS synchronous servomotor –...
Motor Structure Nameplate, unit designation and serial number Nameplate, unit designation and serial number 3.3.1 Nameplate Example: CFM 71M /BR /TF /RH1M synchronous brake motor 76646 Bruchsal/Germany CFM71M/BR/TF/RH1L/SB50 01.1234567890.0001.07 IEC60034 Motor Permanentmagnet 3000 17,2 r/min -20...+40 155 (F) ˚C Iso.Kl. Bremse Gleichrichter r/min...
Page 15
Plug connector (motor option) Resolver as standard equipment TF thermistor as standard equipment Brake (motor option) Size 56L Flange-mounted motor DFS series Operating Instructions – DFS/CFM Synchronous Servomotors Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
Page 16
Flange-mounted motor CFM series 3.3.5 Scope of delivery for SEW-EURODRIVE motors The scope of delivery for SEW-EURODRIVE servomotors includes for standard mo- tors: Delivery with order confir- 1 x Operating instructions in the language of the corresponding country, if requested. When ordering mation several servo gear units, the customer can reduce the number of operating instructions.
Page 17
Motor Structure Nameplate, unit designation and serial number The scope of delivery for SEW-EURODRIVE servomotors includes for brakemotors: Delivery with order confir- 1 x Operating instructions in the language of the corresponding country, if requested. When ordering mation several servo gear units, the customer can reduce the number of operating instructions.
Mechanical Installation Required tools/resources Mechanical Installation Required tools/resources • Standard tools • Mounting device • Operation with conductor end sleeves: Crimping tool and conductor end sleeves • Crimping tool for plug connectors • Removal tool Before you begin The drive may only be installed if •...
Page 19
Mechanical Installation Preliminary work The insulation resistance (see following figure) varies greatly depending on the temper- ature. The motor must be dried if the insulation resistance is not adequate. The following figure shows the insulation resistance depending on the temperature. [MΩ] [°C] 413914507...
Mechanical Installation Installing the motor Installing the motor NOTICE Improper mounting may result in damages to the motor. Potential damage to property. • Only install the motor in the specified mounting position on a level, vibration-free, and torsionally rigid support structure. •...
Mechanical Installation Mounting tolerances 4.4.1 Installation in damp locations or in the open • Try to arrange the motor and encoder connection so that the connector cables do not point upwards. • Coat the threads of the cable glands and filler plugs with sealing compound and tighten them properly.
Electrical Installation Assembling the connector Electrical Installation DANGER Risk of injury due to electric shock. Severe or fatal injuries. • It is essential to comply with the safety notes in section 2 during installation. • Use switch contacts in utilization category AC-3 to EN 60947-4-1 for connecting the motor and the brake.
Connecting the motor and encoder system using SM../SB.. plug connectors The DFS/CFM motors are supplied with the SM../SB.. plug connector system. In the basic version, SEW-EURODRIVE delivers DFS/CFM motors with a flange socket on the motor end and without mating connector. The encoder system is connected using a sep- arate 12-pin round plug connector.
Hybrid cables with cross sections of 1.5 mm (AWG 16) to 10 mm (AWG 8) can be or- dered from SEW-EURODRIVE. Operating Instructions – DFS/CFM Synchronous Servomotors Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
Page 25
Electrical Installation Dimensioning the cable cross section 5.4.2 Cable load table Cable load through current I in [A] according to EN 60204-1 table 5, ambient tempera- ture 40 °C. Triple-core, plas- Triple-core, plastic- Triple-core, plastic- Cable cross section tic-sheathed cable sheathed cable on sheathed cable top of each other on...
Page 26
Electrical Installation Dimensioning the cable cross section 5.4.3 Assignment of servomotor and cable cross section 400 V 230 V Rated speed n [rpm] Motor [Nm] CFM71S 51 / 61 3.95 51 / 61 CFM71M 51 / 61 51 / 61 CFM71L 51 / 61 52 / 62...
Page 27
Electrical Installation Dimensioning the cable cross section The assignments of SM/SB plug connectors are not binding. Given the dynamic prop- erties in the system, other cross sections can also be implemented. Operating Instructions – DFS/CFM Synchronous Servomotors Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
The following figure shows the structure of the motor cables and brakemotor cables:. 500 ±5 413916043 Connector: Intercontec BSTA 078 SEW-EURODRIVE logo printed on cable Nameplate Cable length ≤ 10 m: Tolerance +200 mm Cable length ≥ 10 m: Tolerance +2% Permitted line length according to the technical documents.
Page 29
Electrical Installation Power cables for DFS motors 5.5.2 Motor cable for DFS motors DFS motor cable 413917579 DFS motor cable types Plug connector type Number of cores and cable cross Installation Part number section SM11 4 × 1.5 mm (AWG 16) Fixed installation 0590 4544 SM11...
Page 30
Electrical Installation Power cables for DFS motors 5.5.3 DFS motor cable – extension cable Extension cable for DFS motor cable: 413920651 DFS motor cable – types of extension cables Plug connector type Number of cores and cable cross Installation Part number section Cable carrier SM11...
Page 31
Electrical Installation Power cables for DFS motors 5.5.4 Brakemotor cable for DFS motors DFS brakemotor cable: 413939083 DFS brakemotor cable types Plug connector type Number of cores and cable cross Installation Part number section 4 × 1.5 mm (AWG 16) + SB11 Fixed installation 1332 4853...
Page 32
Electrical Installation Power cables for DFS motors 5.5.5 Brakemotor extension cable for DFS motors Brakemotor extension cable: 413920651 Types of brakemotor extension cables for DFS motors Plug connector type Number of cores and cable cross Installation Part number section 4 × 1.5 mm (AWG 16) + Cable carrier SB11...
Structure of the motor cables and brakemotor cables for CFM motors The following figure shows the structure of the motor cables and brakemotor cables: 574170891 Connector: Amphenol SEW-EURODRIVE logo printed on cable Nameplate Cable length ≤ 10 m: Tolerance +200 mm Cable length ≥ 10 m: Tolerance +2% Permitted line length according to the technical documents.
Page 34
Electrical Installation Power cables for CFM motors 5.6.2 Motor cable for CFM motors CFM motor cable: 413946763 Types of CFM motor cables The cables are equipped with a connector for motor connection and conductor end sleeves for inverter connection. Plug connector type Number of cores and cable cross Installation Part number section...
Page 35
Electrical Installation Power cables for CFM motors CFM motor cable – alternative plug connector Plug connectors for power supply with socket contacts (complete): Plug connector type Cross sections Installation Part number SM51/SM61 4 × 1.5 mm (AWG 16) Fixed installation / cable 0199 1353 carrier installation SM52/SM62...
Page 36
Electrical Installation Power cables for CFM motors 5.6.3 CFM motor cable – extension cable CFM motor extension cable: 413950219 CFM motor cable – types of extension cables The cables are equipped with a plug and adapter for extending the CFM motor cable. Plug connector type Number of cores and cable cross Installation Part number...
Page 37
Electrical Installation Power cables for CFM motors Extension cable for CFM motor cable – alternative plug connector Plug connector for power supply with pins (complete). Plug connector type Cross sections Installation Part number SM51/SM61 4 × 1.5 mm (AWG 16) Fixed installation / cable 0199 5642 carrier installation...
Page 38
Electrical Installation Power cables for CFM motors 5.6.4 Brakemotor cable for CFM motors CFM brakemotor cable: 413954827 CFM brakemotor cable types Plug connector type, Number of cores and cable cross Installation Part number complete section 4 × 1.5 mm (AWG 16) + SB51/SB61 0199 1892 3 ×...
Page 39
Electrical Installation Power cables for CFM motors CFM brakemotor cable – pin assignment The brakemotor cable is prefabricated for the following brake resistors: • • • • • For the BSG control unit, the customers have to assemble the cable themselves. Plug connector Core identifica- Assigned...
Page 40
Electrical Installation Power cables for CFM motors 5.6.5 Brakemotor extension cable for CFM motors CFM brakemotor extension cable 413950219 Types of brakemotor extension cables for CFM motors Plug connector type, Number of cores and cable Installation Part number complete cross section 4 ×...
Page 41
Electrical Installation Power cables for CFM motors CFM brakemotor extension cable – pin assignment Plug connector Core identifica- Plug connectors View X tion View Y C148U connector with (BK/WH) C148U adapter with pin socket contacts contacts Black with white lettering U, V, W (GN/YE) Green/yellow...
Structure of the feed back cable for resolver Plug connector – resolver: 413963531 Connector: Intercontec ASTA Printed on connector: SEW-EURODRIVE Nameplate Cable length ≤ 10 m: Tolerance +200 mm Cable length ≥ 10 m: Tolerance +2% Permitted line length according to the technical documents.
Page 43
Electrical Installation Feedback cable for resolver ® 5.7.2 RH.M/RH.L resolver cable plug connector for MOVIDRIVE MDX61B ® RH.M/RH.L resolver cable plug connector for MOVIDRIVE MDX61B: 413965067 ® RH.M/RH.L resolver cable plug connector for MOVIDRIVE MDX61B – types Type Cross section Installation Part number DFS/CFM...
Page 44
Electrical Installation Feedback cable for resolver ® 5.7.3 RH.M/RH.L resolver cable plug connector for MOVIAXIS ® RH.M/RH.L resolver cable for MOVIAXIS 413970059 ® RH.M/RH.L resolver cable for MOVIAXIS MX – types Type Cross section Installation Part number DFS/CFM Fixed installation 1332 7429 5 ×...
Page 45
Electrical Installation Feedback cable for resolver 5.7.4 RH.M/RH.L resolver extension cable RH.M/RH.L resolver extension cable: 414000267 RH.M/RH.L resolver extension cable – types Type Cross section Installation Part number DFS/CFM Fixed installation 0199 5421 5 × 2 × 0.25 mm (AWG 24) DFS/CFM Cable carrier installation 0199 5413...
Page 46
Electrical Installation Feedback cable for resolver ® 5.7.6 RH.M/RH.L resolver cable – DFS/CFM terminal box for MOVIDRIVE MDX61B with DC 5 V sup- ® Resolver cable for MOVIDRIVE MDX61B: 475439755 ® Resolver cable for MOVIDRIVE MDX61B – types Type Cross section Installation Part number Fixed installation...
Page 47
Electrical Installation Feedback cable for resolver ® 5.7.7 RH.M/RH.L resolver cable – DFS/CFM terminal box for MOVIAXIS ® Resolver cable for MOVIAXIS 475441291 ® Resolver cable for MOVIAXIS MX – types Type Cross section Installation Part number Fixed installation 1332 7445 Cable carrier installation 1332 7453 5 ×...
Page 51
Electrical Installation ® Feedback cable for HIPERFACE encoders ® 5.8.4 Alternative plug connector cable for AS1H / ES1H / AV1H HIPERFACE encoders Signal plug connector with socket contacts (complete) Type Cross sections that can be con- Installation Part number nected AS1H 6 ×...
Page 52
Electrical Installation ® Feedback cable for HIPERFACE encoders ® ® ® 5.8.5 HIPERFACE encoder cable CFM terminal box CFM for MOVIAXIS MX, MOVIDRIVE MDX61B ® HIPERFACE encoder cable for CFM motors: ® The following figure shows the HIPERFACE encoder cable with terminal box connec- tion for CFM motors.
Page 53
Electrical Installation ® Feedback cable for HIPERFACE encoders ® ® ® 5.8.6 HIPERFACE encoder cable DFS terminal box CFM for MOVIAXIS MX, MOVIDRIVE MDX61B ® HIPERFACE encoder cable for DFS motors: ® The following figure shows the HIPERFACE encoder cable with terminal box connec- tion for DFS motors.
Page 54
D– Green (GN) D– SEW-EURODRIVE will provide specifications of the cables with part numbers 0198 9294 and 0198 9308 on request. Operating Instructions – DFS/CFM Synchronous Servomotors Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
Page 55
Electrical Installation ® Feedback cable for HIPERFACE encoders ® 5.8.8 AV1Y encoder cable for MOVIDRIVE MDX61B AV1Y encoder cable: 568316555 AV1Y encoder cable – types Type Cross section Installation Part number DFS/CFM Fixed installation 1332 8131 5 × 2 × 0.25 mm (AWG 24) DFS/CFM Cable carrier installation...
Page 56
Electrical Installation ® Feedback cable for HIPERFACE encoders 5.8.9 Extension cable for AV1Y encoder Extension cable for AV1Y encoder: 569031947 Extension cable for AV1Y encoder – types Type Cross section Installation Part number DFS/CFM 5 × 2 × 0.25 mm (AWG 24) Cable carrier installation 0593 9682...
5.9.1 Cable for motors with VR forced cooling fan 414027915 Connector: STAK 200 Printed on connector: SEW-EURODRIVE Nameplate Cable length ≤ 5 m: Tolerance +200 mm Cable length ≥ 5 m: Tolerance +2% Permitted line length according to the technical documents.
Page 58
Extension cable for VR forced cooling fan Extension cable for the VR forced cooling fan: 477896971 Socket: STAK 200 Printed on connector: SEW-EURODRIVE Nameplate Cable length ≤ 5 m: Tolerance +200 mm Cable length ≥ 5 m: Tolerance +2% Permitted line length according to the technical documents.
Electrical Installation Cable specification of motor cables for DFS and CFM motors 5.10 Cable specification of motor cables for DFS and CFM motors 5.10.1 Fixed installation of the motor cable Installation type fixed Cable cross sections 4 x 1.5 mm 4 x 2.5 mm 4 x 4 mm 4 x 6 mm...
Page 60
Electrical Installation Cable specification of motor cables for DFS and CFM motors 5.10.2 Cable carrier installation for motor cables Installation type Cable carrier Cable cross sections 4 x 1.5 mm 4 x 2.5 mm 4 x 4 mm 4 x 6 mm 4 x 10 mm (AWG 16) (AWG 14)
Page 61
Electrical Installation Cable specification of motor cables for DFS and CFM motors 5.10.3 Fixed installation of the brakemotor cable Installation type fixed Cable cross sections 4 x 1.5 mm 4 x 2.5 mm 4 x 4 mm 4 x 6 mm 4 x 10 mm (AWG 16) (AWG 14)
Page 62
Electrical Installation Cable specification of motor cables for DFS and CFM motors 5.10.4 Cable carrier installation for brake motor cables Installation type Cable carrier Cable cross sections 4 x 1.5 mm 4 x 2.5 mm 4 x 4 mm 4 x 6 mm 4 x 10 mm (AWG 16) (AWG 14)
Electrical Installation Cable specification of feedback cables for DFS and CFM motors 5.11 Cable specification of feedback cables for DFS and CFM motors 5.11.1 Fixed installation of feedback cables Installation type fixed Accessory designation AS1H/ES1H RH.M/RH.L Cable cross sections 6 x 2 x 0.25 mm 5 x 2 x 0.25 mm 3 x 1 mm (AWG 24)
Page 64
Electrical Installation Cable specification of feedback cables for DFS and CFM motors 5.11.2 Cable carrier installation of feedback cables Installation type Cable carrier Accessory designation AS1H/ES1H RH.M/RH.L Cable cross sections 6 x 2 x 0.25 mm 5 x 2 x 0.25 mm 3 x 1 mm (AWG 24) (AWG 24)
• Check the winding connections in the terminal box and tighten them, if necessary. The core colors listed in the following tables comply with the SEW-EURODRIVE cable color code in chapter "DFS/CFM synchronous servomotors – wiring diagrams" (see page 118).
Page 66
Electrical Installation Connecting the motor via the terminal box Motor power connection for DFS56 414035979 U phase V phase W phase Protective earth Connect the motor supply lines to the terminal box using the clamps. The direction of rotation cannot be changed by changing the phases. Operating Instructions –...
Page 67
Electrical Installation Connecting the motor via the terminal box Connection of resolver/encoder and thermal motor protection for DFS56 The following figure shows the signal lines resolver/encoder and thermal motor protec- tion: 414037515 Resolver Encoder Reference + Cosine + Cosine Reference Reference –...
Page 68
Electrical Installation Connecting the motor via the terminal box Power connection to CFM motor 414077451 Core identification Connection Black with white lettering U, V, W (BK/WH) Green/yellow (GN/YE) Protective earth The following figure shows the power connection in the terminal box: 414078987 Terminal stud Terminal board...
Page 69
Electrical Installation Connecting the motor via the terminal box 5.12.2 Connecting the motor via the terminal box The following figure shows how to connect an RH1M resolver, for example: 1 2 3 4 5 6 7 8 9 10 1 2 3 4 5 6 7 8 9 10 414080523 Feedback cable...
Electrical Installation Connecting the BR brake (CFM motor) 5.13 Connecting the BR brake (CFM motor) The brake is released electrically. The brake is applied mechanically when the voltage is switched off. Comply with the applicable regulations regarding phase failure protection and the asso- ciated circuit/circuit modification.
Page 71
Electrical Installation Connecting the BR brake (CFM motor) Cut-off in the DC and AC circuit / quick application of the brake W1 V1 U1 1 2 3 4 5 4 3 476658187 BMP brake rectifier Cut-off in the DC circuit/quick application of the brake/integrated voltage relay W1 V1 U1 1 2 3 4 5 4 3...
Page 72
Electrical Installation Connecting the BR brake (CFM motor) BSG brake control For DC 24 V supply unit W1 V1 U1 5 4 3 476668427 BMH brake rectifier Cut-off in the AC circuit / standard application of the brake W1 V1 U1 5 4 3 476663819 Cut-off in the DC and AC circuit / quick application of the brake...
Page 73
Electrical Installation Connecting the BR brake (CFM motor) BMK brake rectifier Cut-off in the DC and AC circuits / rapid application of the brake / integrated voltage relay / integrated DC -24 V control input W1 V1 U1 5 4 3 476666891 Operating Instructions –...
Page 74
Electrical Installation Connecting the BR brake (CFM motor) 5.13.2 Connection via terminal box The following figure shows the connection of the BR brake via terminal box. 414077451 Contact of the Core identification Connection of BME, BMH, Connecting the BSG auxiliary termi- BMK, BMP brake rectifi- brake control unit nal strip...
Page 75
Electrical Installation Connecting the BR brake (CFM motor) Block diagrams of the brake control for terminal box Cut-off in the AC circuit (Standard application of the brake) Cut-off in the DC circuit (rapid brake application) Cut-off in the DC and AC circuits (rapid brake application) Brake BS = Accelerator coil...
Page 76
Electrical Installation Connecting the BR brake (CFM motor) BME brake rectifier Cut-off in the AC circuit / standard application of the brake 619702027 621029771 Operating Instructions – DFS/CFM Synchronous Servomotors Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
Page 77
Electrical Installation Connecting the BR brake (CFM motor) BMP brake rectifier Cut-off in the DC and AC circuits / rapid application of the brake / integrated voltage relay 621032331 621238667 Operating Instructions – DFS/CFM Synchronous Servomotors Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
Page 78
Electrical Installation Connecting the BR brake (CFM motor) BMH brake rectifier Cut-off in the AC circuit / standard application of the brake Apply the voltage as stated on the nameplate to release and heat the brake. K12 not activated: Heating mode Contact rating of the BMH terminals: •...
Page 79
Electrical Installation Connecting the BR brake (CFM motor) BMK brake rectifier Cut-off in the DC and AC circuits / rapid application of the brake / integrated voltage relay / integrated DC -24 V control input. DC 24 V 621243275 BMV brake control Cut-off in the DC circuit / rapid application of the brake / integrated DC -24 V control in- system put.
Page 80
Electrical Installation Connecting the BR brake (CFM motor) BSG control unit For DC 24 V supply. DC 24 V 621246347 BME, BMP, BMH, BMK, BMV brake control – dimension drawing BM..22.5 91.5 621247883 Support rail mounting EN 50022-35 × 7.5 Operating Instructions –...
Observe the following table when connecting the B brake to the servo inverter: Inverter Direct connection Customer relay + Customer relay + varistor ® SEW-EURODRIVE MOVIDRIVE – ® SEW-EURODRIVE MOVIAXIS – – – (up to 25 m brakemotor cable length) ®...
Page 82
Electrical Installation Connecting the B brake (DFS56 motor) The following figure shows the connection of the B brake: DC 24 V 621972363 Brake coil [2] Varistor Example: Varistor for protecting the brake coil Varistor type Manufacturer SIOV-S10 K300 EPCOS 10M 25 VB Conradty Operating Instructions –...
Page 83
Electrical Installation Connecting the B brake (DFS56 motor) 5.14.1 Block diagrams of the brake control system for DFS56 motors BMV brake rectifier in the control cabinet (DIN rail mounting) DC 24 V DC 24 V – – 622031115 BS varistor overvoltage protection circuit (control cabinet) DC 24 V 622032651 Operating Instructions –...
Page 84
Electrical Installation Connecting the B brake (DFS56 motor) 5.14.2 Connection with terminal box • Check the winding connections in the terminal box and tighten them, if necessary. • Connect the brake according to the enclosed wiring diagram. • Check the cable cross sections. •...
Electrical Installation Accessory equipment 5.15 Accessory equipment 5.15.1 TF temperature sensor NOTICE An overvoltage at the temperature sensor input can damage the motor winding and the insulation of the sensor as well as the semiconductor. Potential damage to property. • Make sure that the TF evaluation unit is connected correctly.
Page 86
Electrical Installation Accessory equipment 5.15.3 Forced cooling fan VR forced cooling fan for CM motors The synchronous servomotors sizes CFM71 ... CFM112 can be equipped with a VR forced cooling fan. In addition to the fan guard you will find a bag containing the following parts for retrofit- ting the VR forced cooling fan: Motor Content of the bag...
Page 87
Electrical Installation Accessory equipment Procedure The VR forced cooling fan is mounted to the B-side endshield using 4 holding fixtures. Proceed as follows: Always perform the complete assembly of a holding fixture [5] at one machine screw [4] only, otherwise the encoder settings may change. See figure 578946955 (see page 85).
Page 88
Electrical Installation Accessory equipment Mechanical installation for CFM motor with brake with terminal box For CFM motors with brake with plug connectors (SB5.), the signal connector is as- sembled according to chapter "Mechanical installation for CFM motor without brake with plug connector (SM5. / KK5.)". The following figure shows the CFM motor with brake with terminal box.
Page 89
VR forced cooling fan for DS56 servomotor The DS56 servomotors can also be fitted with a forced cooling fan using a retrofit set. Only authorized personnel from SEW-EURODRIVE are permitted to install the retrofit set for the forced cooling fan for DS56 motors.
Page 90
Connect the shield to the PE potential on both ends over a large surface area. • Route the signal cables separately from the power or brake cables (min. distance 200 mm). SEW-EURODRIVE recommends not to remove the plug connector of the ® HIPERFACE encoder AS1H / ES1H while it is energized.
Startup Prerequisites for startup Startup Prerequisites for startup DANGER Risk of injury due to electric shock. Severe or fatal injuries. • It is essential to comply with the safety notes in section 2 during installation. • Use switch contacts in utilization category AC-3 to EN 60947-4-1 for connecting the motor and the brake.
Inverter not optimized Check the inverter Running noise on motor Bearing damage • Contact SEW-EURODRIVE customer service • Replace the motor Vibration of rotating parts Rectify cause, possible imbalance Forced cooling fan: Foreign bodies in cool-...
Brake connected incorrectly Check brake connection Max. permitted working air gap exceeded • Consult SEW-EURODRIVE because brake lining worn down • Replace the motor Voltage drop on supply cable > 10% Correct connection voltage; check cable cross section...
Inspection/Maintenance Safety notes regarding inspection/maintenance Inspection/Maintenance Safety notes regarding inspection/maintenance DANGER The servomotor has live parts during and after operation. Severe or fatal injuries from electric shock. • De-energize all power, brake and signal cables before unplugging the power or signal plug connector.
The motor must be disassembled when replacing the brake which cannot be adjusted. Possible damages to the B brake. • Only SEW-EURODRIVE may perform maintenance on the B brake because the encoder or resolver has to be reset each time the system is disassembled. Operating Instructions – DFS/CFM Synchronous Servomotors...
ΔH 478583435 • If the working air gap > 0.8 mm, replace the entire brake. Only SEW-EURODRIVE may replace the brake. Operating Instructions – DFS/CFM Synchronous Servomotors Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
Page 97
Inspection/Maintenance Inspection work for the B brake (CFM) 8.4.2 Retrofitting the manual brake release CFM71 and CFM90 Manual brake release 706627467 [1] Stud [3] Sleeve [5] Release lever [2] Conical spring [4] Hex nut [6] Hand lever Operating Instructions – DFS/CFM Synchronous Servomotors Artisan Technology Group - Quality Instrumentation ...
Page 98
Inspection/Maintenance Inspection work for the B brake (CFM) Procedure Proceed as follows: Step Procedure Illustration Loosen both hex nuts [4]. Remove the sleeves [3] and the hub conical springs [2]. Stick the levers [5] on the studs [1]. Stick the provided conical springs [2] on the studs [1].
Page 99
Inspection/Maintenance Inspection work for the B brake (CFM) 8.4.3 Retrofitting the manual brake release CFM112 Manual brake release 1244130827 [1] Stud [3] Sleeve [5] Release lever [2] Conical spring [4] Hex nut [6] Hand lever Operating Instructions – DFS/CFM Synchronous Servomotors Artisan Technology Group - Quality Instrumentation ...
Page 100
Inspection/Maintenance Inspection work for the B brake (CFM) Procedure Proceed as follows: Step Procedure Illustration Loosen both hex nuts [4]. [1] [2] [3] [4] Remove the sleeves [3] and the hub conical springs [2]. Stick the levers [5] on the studs [1]. Stick the provided conical springs [2] on the studs [1].
Technical Data Main technical data of the servomotors Technical Data Main technical data of the servomotors 9.1.1 Key to the technical data Rated speed Standstill torque (thermal continuous torque at low speeds) Standstill current Dynamic limit torque Maximum permitted motor current Standstill torque with forced cooling fan Standstill current with forced cooling fan Mass moment of inertia of the motor...
Page 102
Technical Data Main technical data of the servomotors 9.1.2 Technical data of DFS/CFM motors Synchronous servomotors with 400 V system voltage bmot max1 max2 Motor –4 [rpm] [Nm] [Nm] [Nm] [Nm] [kJ] CFM71S 16.5 4.89 6.65 CFM71M 21.5 6.27 8.03 CFM71L 31.4 16.8...
Page 103
Technical Data Main technical data of the servomotors bmot Motor [rpm] [mH] [mΩ] [V/1000 rpm] [kg] CFM71S 7090 11.8 CFM71M 4440 10.8 13.0 CFM71L 2500 13.0 15.3 CFM90S 1910 15.7 19.6 CFM90M 12.1 1180 17.8 21.6 2000 CFM90L 21.9 26.5 CFM112S 26.2 31.8...
Page 104
Technical Data Main technical data of the servomotors Synchronous servomotors with 230 V system voltage bmot max1 max2 Motor –4 [rpm] [Nm] [Nm] [Nm] [Nm] [kJ] CFM71S 3.95 16.5 15.8 4.89 6.65 CFM71M 21.5 6.27 8.03 CFM71L 31.4 29.5 13.8 10.7 9.02 10.8...
Page 105
Technical Data Main technical data of the servomotors bmot Motor [rpm] [mH] [mΩ] [V/1000 rpm] [kg] CFM71S 16.3 2188 11.8 CFM71M 11.4 1394 10.8 13.0 CFM71L 13.0 15.3 CFM90S 15.7 19.6 2000 CFM90M 3.95 17.8 21.6 CFM90L 2.80 21.9 26.5 CFM112S 3.10 26.2...
Technical Data Work done, braking torques Work done, braking torques Brake For motor size Work done until maintenance Braking torque [Nm] DFS56H – DFS56M/L – CFM71 CFM90 CFM112 Brake coil resistance DC 24 V AC 110 V AC 230 V AC 400 V AC 460 V Brake...
Technical Data BR brake – operating currents BR brake – operating currents The current values I (holding current) listed in the tables are r.m.s. values. Use only r.m.s. instruments for your measurement. The inrush current (accelerator current) I only flows for a short time (max. 150 ms) when the brake is released or during voltage dips below 70% of rated voltage.
Crimping tools Appendix 10.1 Crimping tools An alternative for purchasing the prefabricated cables from SEW-EURODRIVE for mo- tors with plug connectors is to purchase the required plug connectors. In this case, the customers have to wire the plug connectors themselves.
Page 110
Appendix Crimping tools 10.1.2 Crimping tool for CFM.. power and brake contacts Required tools for cable assembly For the following tool, different crimping jaws are required for assembling/disassembling different cross sections. Type SEW part Contact cross section Figure number Core cross section Power Brake ∅...
Page 111
Appendix Crimping tools 10.1.3 Crimping tool for encoder system/feedback system Required tools for cable assembly Product Type SEW part Contact cross section Figure number Core cross section Signal RH1M(L) resolver Crimping tool 0192430 – ® HIPERFACE ∅ 1 mm Positioning tool 0192449 •...
Appendix SM11/SB11 power connector assembly (for DFS56 servomotor) 10.2 SM11/SB11 power connector assembly (for DFS56 servomotor) 10.2.1 SM11/SB11 power connectors – scope of delivery The following parts are supplied for assembling the power connectors. The SEW part number is 198 6740 or 0198 9197. 480295819 Screw fitting Cable clamping...
Page 113
Appendix SM11/SB11 power connector assembly (for DFS56 servomotor) 10.2.2 SM11/SB11 power connectors – assembly notes NOTICE The power connector can be damaged if it is not assembled correctly. Potential damage to property. • Do not twist the cable during assembly. Step Illustration Procedure...
Page 114
Appendix SM11/SB11 power connector assembly (for DFS56 servomotor) Step Illustration Procedure • Insert a lead with socket contact in the crimping tool and press the tool fully together. The tool then opens automatically. • Repeat this procedure for each lead in accordance with the table in step 6.
Appendix Assembly of SM5./SM6. and SB5./SB6. power connectors 10.3 Assembly of SM5./SM6. and SB5./SB6. power connectors For SM5./SM6., step 4.3. is not necessary. Ø Ø 8 - 17 mm 43 mm 54 mm 7 - 23 mm 52 mm 63 mm 480479371 Operating Instructions –...
Appendix ® Assembly of signal plug connectors (resolver/HIPERFACE ® 10.4 Assembly of signal plug connectors (resolver/HIPERFACE ® 10.4.1 Scope of delivery for signal plug connectors (resolver/HIPERFACE The following parts are supplied for assembling the signal plug connectors. The SEW part number is 198 673 2. 551857419 Screw fitting Cable clamping...
Page 117
Appendix ® Assembly of signal plug connectors (resolver/HIPERFACE ® 10.4.2 Assembly notes for signal plug connectors (resolver/HIPERFACE NOTICE The signal plug connector can be damaged if it is not assembled correctly. Potential damage to property. • Do not twist the cable during assembly. Step Illustration Procedure...
Page 118
Appendix ® Assembly of signal plug connectors (resolver/HIPERFACE Step Illustration Procedure • Turn the clamping ring until the braided shield is flush with the shield ring. • Pull the insulator apart evenly by about 1 mm. • Insert the socket contacts into the insulator according to the wiring diagrams.
Appendix Wiring diagrams for DFS/CFM synchronous servomotors 10.5 Wiring diagrams for DFS/CFM synchronous servomotors The following applies to all wiring diagrams: • View on wiring side • Colors according to SEW-EURODRIVE cable: Color code Color Black Brown Blue Green Gray...
Appendix Wiring diagram for CFM motors with power connector 10.6 Wiring diagram for CFM motors with power connector 10.6.1 Wiring diagram with/without brake GNYE GNYE 480858251 10.7 Wiring diagram for CFM motors with signal connector 10.7.1 Wiring diagram for RH.M/RH.L resolver BN;VT RD/WH BK/WH...
Page 121
Appendix Wiring diagram for CFM motors with signal connector 10.7.2 Wiring diagram for ES1H, AS1H encoder RD/BU;GY GY/PK;PK 480856715 Contact assign- ment of plug con- Color code Connection nector lower part – – – – S1 (cosine +) S3 (cosine -) S2 (sine +) S4 (sine -) D–...
Appendix Wiring diagram for CFM motors with terminal box 10.8 Wiring diagram for CFM motors with terminal box 10.8.1 Wiring diagram with/without brake 480859787 Brake coil Operating Instructions – DFS/CFM Synchronous Servomotors Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
Page 123
Appendix Wiring diagram for CFM motors with terminal box 10.8.2 Wiring diagram for RH1M/RH1L resolver ref + RD/WH ref - BK/WH cos + cos - sin + sin - BN;VT TF/KTY + WH;BK TF/KTY - 480862859 10.8.3 Wiring diagram for ES1H/AS1H encoder cos + ref cos sin +...
Appendix Wiring diagram for DFS motors with power connector 10.9 Wiring diagram for DFS motors with power connector 10.9.1 Wiring diagram with/without brake – –/1 GN/Y GN/Y 634537611 [1] Brake coil 10.10 Wiring diagram for DFS motors with signal connector 10.10.1 Wiring diagram for RH1M resolver BN;VT BU/RD...
Page 125
Appendix Wiring diagram for DFS motors with signal connector 10.10.2 Wiring diagram for ES1H, AS1H encoder BU/RD RD/BU;GY GY/PK;PK 634478731 Contact assign- ment of plug con- Color code Connection nector lower part – – – – S1 (cosine +) S3 (cosine -) S2 (sine +) S4 (sine -) D–...
Appendix Wiring diagram for VR forced cooling fan 10.12 Wiring diagram for VR forced cooling fan 10.12.1 DC 24 V supply voltage DC 24 V 480865931 10.12.2 Connection with UWU52A power supply unit DC 24 V 2.5 A AC 100 ... 240 V 480880651 NOTICE Improper connection may damage the forced-cooling fan.
Address List Address List Germany Headquarters Bruchsal SEW-EURODRIVE GmbH & Co KG Tel. +49 7251 75-0 Production Ernst-Blickle-Straße 42 Fax +49 7251 75-1970 Sales D-76646 Bruchsal http://www.sew-eurodrive.de P.O. Box sew@sew-eurodrive.de Postfach 3023 • D-76642 Bruchsal Service Compe- Central SEW-EURODRIVE GmbH & Co KG Tel.
Page 130
Centro Industrial Garin, Lote 35 Fax +54 3327 4572-21 Service Ruta Panamericana Km 37,5 sewar@sew-eurodrive.com.ar 1619 Garin http://www.sew-eurodrive.com.ar Australia Assembly Melbourne SEW-EURODRIVE PTY. LTD. Tel. +61 3 9933-1000 Sales 27 Beverage Drive Fax +61 3 9933-1003 Service Tullamarine, Victoria 3043 http://www.sew-eurodrive.com.au enquires@sew-eurodrive.com.au Sydney SEW-EURODRIVE PTY.
Page 131
Tel. +237 33 431137 Rue Drouot Akwa Fax +237 33 431137 B.P. 2024 Douala Canada Assembly Toronto SEW-EURODRIVE CO. OF CANADA LTD. Tel. +1 905 791-1553 Sales 210 Walker Drive Fax +1 905 791-2999 Service Bramalea, Ontario L6T3W1 http://www.sew-eurodrive.ca marketing@sew-eurodrive.ca Vancouver SEW-EURODRIVE CO.
Page 132
PIT Erdödy 4 II Fax +385 1 4613-158 HR 10 000 Zagreb kompeks@inet.hr Czech Republic Sales Praha SEW-EURODRIVE CZ S.R.O. Tel. +420 255 709 601 Business Centrum Praha Fax +420 220 121 237 Lužná 591 http://www.sew-eurodrive.cz CZ-16000 Praha 6 - Vokovice sew@sew-eurodrive.cz...
Page 133
Ahofer Str 34B / 228 Fax +972 3 5599512 58858 Holon http://www.liraz-handasa.co.il office@liraz-handasa.co.il Italy Assembly Milano SEW-EURODRIVE di R. Blickle & Co.s.a.s. Tel. +39 02 96 9801 Sales Via Bernini,14 Fax +39 02 96 799781 Service I-20020 Solaro (Milano) http://www.sew-eurodrive.it sewit@sew-eurodrive.it...
Page 134
No. 95, Jalan Seroja 39, Taman Johor Jaya Fax +60 7 3541404 Service 81000 Johor Bahru, Johor sales@sew-eurodrive.com.my West Malaysia Mexico Assembly Quéretaro SEW-EURODRIVE MEXICO SA DE CV Tel. +52 442 1030-300 Sales SEM-981118-M93 Fax +52 442 1030-301 Service Tequisquiapan No. 102 http://www.sew-eurodrive.com.mx Parque Industrial Quéretaro scmexico@seweurodrive.com.mx...
Page 135
Fax +51 1 3493002 Los Calderos, 120-124 Service http://www.sew-eurodrive.com.pe Urbanizacion Industrial Vulcano, ATE, Lima sewperu@sew-eurodrive.com.pe Poland Assembly Lodz SEW-EURODRIVE Polska Sp.z.o.o. Tel. +48 42 67710-90 Sales ul. Techniczna 5 Fax +48 42 67710-99 Service PL-92-518 Łódź http://www.sew-eurodrive.pl sew@sew-eurodrive.pl 24 Hour Service Tel.
Page 136
Address List Slovakia Sales Bratislava SEW-Eurodrive SK s.r.o. Tel. +421 2 33595 202 Rybničná 40 Fax +421 2 33595 200 SK-831 06 Bratislava sew@sew-eurodrive.sk http://www.sew-eurodrive.sk Žilina SEW-Eurodrive SK s.r.o. Tel. +421 41 700 2513 Industry Park - PChZ Fax +421 41 700 2514 ulica M.R.Štefánika 71...
Index Index DFS motors............30 Brakemotor cables for DFS motors Accessory equipment..........84 Alternative plug connector .........30 Alternative plug connector Brakemotor extension cable for CFM motors ..39 CFM brakemotor cable ........38 Alternative plug connector .........40 CFM motor cable ..........34 Pin assignment ..........40 DFS brakemotor cable ........30 Types ..............39 DFS motor cable ..........28...
Page 139
Index Structure of the brakemotor cables for Brakemotor cable – alternative plug connector .30 CFM motors ............32 Brakemotor cable – pin assignment ....30 Structure of the brakemotor cables for Brakemotor cable types ........30 DFS motors............27 Brakemotor cables..........30 Structure of the feed back cable for resolver ..41 Brakemotor extension cable ......31 Structure of the motor cables for CFM motors...32 Brakemotor extension cable –...
Page 140
Index Types ..............33 Motor cables for DFS motors.........28 HIPERFACE® Encoder cable for MOVIDRIVE® MDX61B and MOVIAXIS® MX ......48 Alternative plug connector .........28 Structure ............27 Types ..............28 Motor extension cable for CFM motors....35 Inspection...............93 Alternative plug connector .........36 Inspection intervals ..........94 Pin assignment ..........35 Inspection work for the B brake (DFS)....94 Motor extension cable for DFS motors...
Page 141
Index Technical data..........105 Power cables Target group ............8 CFM motors ............32 Technical data .............100 DFS motors............27 Brake coil resistance........106 Braking torques..........106 Connection with terminal box......105 Operating currents BR brake ......107 Resistance Plug connectors ..........105 Brake coil ............106 Work done ............106 Resources for installation........17 Temperature sensor Retrofitting the manual brake release...
Page 144
SEW-EURODRIVE – Driving the world Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
Page 145
Internet, available Anywhere. today. around the clock. SEW-EURODRIVE GmbH & Co KG P.O. Box 3023 · D-76642 Bruchsal / Germany Phone +49 7251 75-0 · Fax +49 7251 75-1970 sew@sew-eurodrive.com www.sew-eurodrive.com Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
Page 146
Artisan Technology Group is your source for quality new and certified-used/pre-owned equipment SERVICE CENTER REPAIRS WE BUY USED EQUIPMENT • FAST SHIPPING AND DELIVERY Experienced engineers and technicians on staff Sell your excess, underutilized, and idle used equipment at our full-service, in-house repair center We also offer credit for buy-backs and trade-ins •...
Need help?
Do you have a question about the DFS Series and is the answer not in the manual?
Questions and answers