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This document shows the chronology of the disassembling of the Taurus tool series, illustrated by corresponding pictures. This operation necessitates the use of special tools which are separately listed. Special procedures which must be followed are described in details and pictured. Reference is also made to the operating instructions booklet as well as to the illustrated parts price list.
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• Pull-off adapters (42) with lock (41) and retaining spring (48) using the rest mandrel container itself • Important: Remove the housing screw from tool bottom. This screw is maintaining the tool bottom in place and prevents its separation from the tool.
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• Carefully install the main cylinder in a vice. • Unscrew tool bottom (76,77,78) using a wrench for twin holed nuts according to DIN 3116. • Install the tool into the clamping jig ( Special tool ) • Extract the aluminium cylinder(69,70,71)
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Extract the air piston (72,73,74) using a plier • Unscrew Alu nut (57) using the special wrench P/N: 143 5672...
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• Carefully remove the complete air cylinder housing (58,59,60) from the aluminium tube • Take great care of not damaging O- Ring (56) ! Unscrew the rear screw plug (40) using special wrench P/N 144 6031 •...
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• Remove the tool head from the clamping jig • Remove the complete grip section • Empty the hydraulic fluid into an adequate container...
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• Push traction rod (25) backwards out of the tool head • Remove reset plunger (36) from the traction rod • Use a 17mm dia. Alu or plastic stamp for removal of the sealing ring holder (32 • Plug the stamp into front of tool head and eject carefully the sealing ring holder using a light hammer.
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Proceed as follows in case the control valve (see cut A-A in operating instructions)has to be removed from the air cylinder housing (58,59,60): • Remove screw (75) using a T20 Torx screw driver • Unscrew the safety valve (90) using an adequate screw driver...
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• Use an adequate tool to push out the control piston (92) and the plug (96,97,98) from the side of the safety valve • Push the airzet rod sealings (93) and spacer cage (91) out of the air cylinder housing. •...
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• Re-installation of the control valve into the tool requires the use of the spezial Mounting tool for airzet ring, P/N 143 5674. • Use this tool as follows : 1. Insert introduction help into base body 2. Drop Airzet ring into side slit. 3.
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• Push the introduction help sideways into the air cylinder housing. • Push with your thumb on the base of the introduction help and then pull back with your fingers until Stop. • Grease the Airzet-Ring • Mount all parts following the drawings shown in the operating instruction booklet or on the spare parts price list.
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