Table of Contents
Advertisement
Quick Links
Advertisement
Table of Contents
Related Manuals for Frontier DH5410C
Summary of Contents for Frontier DH5410C
- Page 2 This warranty provides you the assurance that Frontier will back its products where defects appear within the warranty period. In some circumstances, Frontier also provides field improvements, often without charge to the customer, even if the product is out of warranty.
-
Page 3: Table Of Contents
Contents Product General Arrangement and Identification General Information Checklists Predelivery Checklist Delivery Checklist After-Sale Checklist Each Day of Operation Checklist Before Each Season Checklist Safety Decal Identification and Placement Safety First Guidelines Attaching the Disk to the Tractor Transporting the Disk Adjusting the Transport Levelling Control Arm Transport Safety Operating Safety... - Page 4 Oil-Bath Bearing Assembly (Model – DH54xxC) Oil-Bath Bearing Assembly (Model – DH55xxC) Oil-Bath Bearing Assembly (Model – DH56xxC) 20” Hydraulic Cylinder 10 Bolt Hub Assembly Tire and Wheel Assembly Light Kit Decals, Reflectors and Logos Specifications Storage...
-
Page 5: Product General Arrangement And Identification
PRODUCT GENERAL ARRANGEMENT AND IDENTIFICATION 1. Hitch Tongue 11. Bottom Transport Control Arm 2. Safety Chain 12. Hydraulic Cylinder 3. Hitch 13. 10-Bolt Hub 4. Side Arm 14. Wheel and Tire Assembly 5. Jack 15. Transport Assembly 6. Hose Holder & Manual Cannister 16. -
Page 6: General Information
Checklists in the Operators Manual are completed before releasing the equipment to the owner. TO THE OWNER Read this manual before operating your Frontier equipment. The information presented will prepare you to do a better job. Keep this manual handy for ready reference. Require all operators read this manual carefully and become acquainted with all the adjustment and operating procedures before using the equipment. -
Page 7: Checklists
Checklists PREDELIVERY CHECKLIST: After the disk has been completely assembled and lubricated, inspect it before delivery to the customer to ensure proper operation. Check off each item of inspection in the list as it is found satisfactory. □ The disk has been assembled according to instructions and all nuts and bolts are present and tight. □... -
Page 8: After-Sale Checklist
Checklists AFTER-SALE CHECKLIST: It is suggested the following items be checked sometime during the first six months operation of the disk. □ Check the entire disk for loose or missing hardware. □ Check for broken or damaged parts. Make necessary repairs. □... -
Page 9: Safety Decal Identification And Placement
Safety Decal Identification and Placement PART NUMBER DESCRIPTION NO REQ'D REF NO 5KBLG2FT FRONTIER Decal -see parts section Model Number Decal 5KBRFLYW Yellow Reflector Strip 5KBDWPHF WARNING - Avoid serious injury from injection of pressurized..5KBDCASI CAUTION - To Avoid Serious Injury: 5KBDDDNA DANGER - To avoid injury or death, do not adjust.. -
Page 10: Safety First Guidelines
Safety First Guidelines When you see this symbol on your machine or in this manual, be alert to the potential for personal injury. Indicates death or serious injury will result if proper precautions are not taken. Indicates death, serious injury or property damage can result if proper precautions are not taken. -
Page 11: Attaching The Disk To The Tractor
Attaching the Disk to the Tractor The disk is equipped with a heavy tongue that both flexes and swivels to accommodate the most rugged terrain including large rocks and tree stumps. This is an essential design feature; however it requires extra care when attaching the disk to a tractor. -
Page 12: Transporting The Disk
Transporting the Disk □ Clean both quick disconnects and tractor couplers before connecting. Shut off the tractor engine and move the hydraulic levers back and forth to relieve pressure in the hydraulic system. Connect the hydraulics hoses to the tractor hydraulic couplers. For ease of use it is recommended the hoses be attached in the order which lowers the disk when the hydraulic lever is pushed forward and raises it when the lever is pulled back. -
Page 13: Transport Safety
Transporting the Disk □ Raise the disk to its maximum height by completely extending the hydraulic cylinder. Install the transport stay over the hydraulic cylinder rod with the plated end against the head gland of the cylinder. Install the pins provided. Switch the tractor off and move the hydraulic lever back and forth, releasing the pressure in the system and allowing the weight of the disc to be taken up by the transport stay. -
Page 14: Operating Safety
Operating Safety □ Become familiar with the disk and its operation before using the unit. Read this manual carefully and contact your dealer if you have any questions. □ Never allow riders on the tractor or disk. Serious injury or death could result from falling in the path of the disk while in operation or transport. -
Page 15: Operating The Disk
Operating the Disk General Operating Guidelines □ Use the recommended size tractor. Weight is as important as horsepower. Too light a tractor will be overpowered by the plowing action of the disk and its front end will be swung to the left, requiring constant steering corrections. -
Page 16: Change The Gang Angles
Swing the hitch to the desired position and reattach the side arm through the appropriate bolt holes in the plates on the side of the hitch. Tighten the 1-1/4” bolts to 1500 ft/lbs and the 2” fabricated bolt to 2000 ft/lbs and recheck after the next 10 hrs of use. CHANGE THE GANG ANGLES Changing the angle of the front and rear gangs will affect the penetration of the gangs and mixing of the soil. -
Page 17: Adjust The Levelling Control Arm
To change the angle of the front gang, loosen the bolts at positions A and remove the bolt at position B. With the disk slightly lowered into the ground, use the tractor to carefully move the disk either forward or backwards to the desired position. -
Page 18: Service And Maintenance Safety
Service and Maintenance Safety □ Before servicing the disk, always: 1. Lower the disk to the ground. 2. Shut the tractor engine off. 3. Engage the tractors parking brake and/or place transmission in park. 4. Relieve the hydraulics by moving the control lever back and forth. 5. -
Page 19: Lubricate The Disk
Lubricate the Disk □ The following illustrations highlight those areas of the disk subject to stress and wear. Unless indicated otherwise, these fittings should be greased daily or after every 10 hours of operation. □ Use a pressure lubrication gun and apply a sufficient amount of No. 2 multi-purpose lithium grease or equivalent to flush out the old grease. -
Page 20: Check The Oil-Bath Bearings
Grease wheel bearings (H) sparingly – six “shots” of grease every 150 hours. Check the Oil-Bath Bearings Visually check the oil-bath bearings daily. Oil-bath bearing assemblies can leak oil from three locations and attention should be paid to these areas. A - Oil can seep from between the bearing housing and the end cap or from around the bolts that hold the end cap to the housing. -
Page 21: Adjusting The Scrapers
Adjusting the Scrapers Adjust the scrapers as close to the disk blades as possible without touching the blades. move a scraper first loosen equally the u-bolts (A) holding it to the scraper bar. Use a hammer to alternatively tap the top side of the u-bolts and the scraper itself in the required direction. -
Page 22: Fluid And Fastener Specifications
Fluid and Fastener Specifications □ DISK GANG ASSEMBLY AXLES: The disk gang assembly axles are 2-1/2” in diameter and are threaded at either end. A 4” heavy cast nut is installed at either end and tightened to complete the rigid gang assembly. To insure proper functioning and maximum durability, the axle nuts should be checked and tightened daily during the first (7) seven days of operation when the disk is new or after replacing any of the gang assembly components. -
Page 23: Keep Gang Assemblies Tight
Keep Gang Assemblies Tight □ To ensure proper function and maximum durability, the axle nuts should be checked and tightened daily during the first (7) days of operation when the disk is new or after replacing any of the gang components. □... -
Page 24: Assembly Safety
Assembly Safety □ Wear proper attire when assembling disk. Always wear relatively tight and belted clothing to avoid entanglement in equipment. Wear sturdy, grip work shoes and protective equipment for eyes, hands, hearing and head. □ Handle the disk gang components with care during assembly. The disk blades are sharp and can cut hands, feet, etc. - Page 25 1. Run a chain or strap from the top of the bridle mast to the first frame cross member to keep the bridle from falling forward while working on the disk. A preferred method is to place the pin in the clevis at the top of the mast and the pin in the clevis on the frame cross member. It is then possible to run a light chain or a strap around the pins.
- Page 26 5. Lower the frame to the ground and remove the chain or strap placed in step 2. 6. Attach the hydraulic cylinder to the frame at the clevis on the cross member. Remove the plugs from the cylinder ports to prevent an air lock when the rod moves in the cylinder barrel. 7.
- Page 27 9. Chock the tires and place a support under the front right corner of the disk frame. 10. If necessary, adjust the chain or strap between the bridle mast and frame cross member to ensure the mast is as vertically straight as possible. This will simplify the installation of the hitch.
- Page 28 15. Bolt the triangular shaped lever plate (Item 15 – page 35) into the clevis on top of the first frame cross member. Install the bottom transport control arm (Item 14 – page 35) between the clevis on the transport assembly and the lever plate. Install the top transport control arm and eyebolt (Items 7 and 8 –...
- Page 29 18. Place the front gang bar assembly ahead of the hitch at an approximate 20 degree angle and with the disk blades facing the direction illustrated. When the gang bar assembly is attached to the frame the blade scrapers must be to the rear. 19.
- Page 30 21 - 22. Note: Gang bars deleted for clarity. 23. Place the rear gang bar assembly under the rear of disk with blades facing in the direction illustrated. 24. Use a single strap or chain of sufficient strength wrapped around the gang bar at its center point of balance to lift the bar up to the frame.
- Page 31 25 – 26. Note: Gang bars deleted for clarity. 27. Install lights on the rear gang scraper bar and within 16” of the outside extents of the disk width. 28. Install the light kit module. Run the cables between the lights and the module as per the tags on the module pigtails indicating right hand and left hand.
-
Page 32: Disk Gang Assembly Procedure
Disk Gang Assembly Procedure A disk gang consists of an axle on which disk blades, spacer spools and bearings are mounted. The axle is threaded at each end. End washers are then placed on both ends of the axle. Heavy axle nuts are then threaded onto each end and tighted to a recommended torque of 2000-2200 ft/lbs. -
Page 33: Detailed Parts Diagrams
Detailed Parts Diagrams □ The illustrated parts diagrams will assist in procuring replacement parts from your Frontier Dealer. However, to be sure of receiving the correct parts, please have the Model Number and Serial Number of your disk available when ordering parts. -
Page 34: Hitch And Side Arm Assembly
Hitch and Side Arm Assembly REF NO PART NUMBER DESCRIPTION NO REQ'D 5KB4560003 Hitch Pole Side Arm 5KB4560004 5KB4561005 2" Fabricated Bolt 5KBLW200 2" Spring Lock Washer 5KBNC200 2" Hex Nut 5KBTBX50 Hose Clamp 5KB501064054 Hose Holder 5KB038200B5 3/8" X 2" UNC Bolt 5KBNC0385L 3/8"... -
Page 35: Bridle And Control Arm Assembly
(3 positions) Bridle and Control Arm Assembly REF NO PART NUMBER DESCRIPTION NO REQ'D 5KB4560005 Bridle Bridle Pin 5KB4561001 5KB038350B5 3/8" X 3-1/2" UNC Bolt 5KBNC0385L 3/8" Nylon Lock Nut 5KB4561002 Top Control Arm Pin 5KB375300CP Cotter Pin 5KB4560009 Eye Bolt Top Transport Control Arm 5KB4560006 5KB4560008... -
Page 36: Main Frame And Transport Assembly
- see pg 30 & 31 for installation. B (8 positions) Main Frame and Transport Assembly PART NUMBER DESCRIPTION NO REQ'D REF NO 5KB4560001 Main Frame - Models DH54xxC 5KB4560012 Main Frame - Models DH55xxC and DH56xxC Transport Assembly - Models DH54xxC 5KB4560002 5KB4560013 Transport Assembly - Models DH55xxC and DH56xxC... -
Page 37: Gang Bars And Scrapers
3/4" U-Bolt 5KBNC075 3/4" Hex Nut 5KBLW075 3/4" Lock Washer 5KB456DYR Yellow Reflector Strip 5KBK27730 Req'd 5KBK27700 Req'd MODEL NO 6 - FRONT GANG 7 - REAR GANG DH5410C 5KBF40018 5KBR40018 DH5411C 5KBF40020 5KBR40020 DH5412C 5KBF40022 5KBR40022 DH5413C 5KBF40024 5KBR40024... -
Page 38: Gang Assembly - Model Dh54Xxc
Gang Assembly - Model DH54xxC NO REQ'D PART NUMBER DESCRIPTION REF NO (per Assembly) 5KB501010452 Axle 2-1/2"dia X 50" (4 Blades) 5KB501010453 Axle 2-1/2"dia X 63-1/2" (5 Blades) 5KB501010454 Axle 2-1/2"dia X 77" (6 Blades) 5KB501010455 Axle 2-1/2"dia X 90-1/2" (7 Blades) 5KB4R60B Convex End Washer 5KB4R64A... -
Page 39: Gang Assembly - Model Dh55Xxc
Gang Assembly - Model DH55xxC NO REQ'D PART NUMBER DESCRIPTION REF NO (per Assembly) 5KB501010356 Axle 2-1/2"dia X 54-1/2" (4 Blades) 5KB511018625 Axle 2-1/2"dia X 68-1/2" (5 Blades) 5KB511018626 Axle 2-1/2"dia X 82-3/4" (6 Blades) 5KB502010592 Convex End Washer 5KB502010593 Concave End Washer 5KB4N225 Hex Nut... -
Page 40: Gang Assembly - Model Dh56Xxc
Gang Assembly - Model DH56xxC NO REQ'D PART NUMBER DESCRIPTION REF NO (per Assembly) 5KB501010358 Axle 2-1/2"dia X 63" (4 Blades) 5KB501010357 Axle 2-1/2"dia X 80-3/8" (5 Blades) 5KB501010359 Axle 2-1/2"dia X 98" (6 Blades) 5KB502010592 Convex End Washer 5KB502010593 Concave End Washer 5KB4N225 Hex Nut... -
Page 41: Oil-Bath Bearing Assembly (Model – Dh54Xxc)
5KB501040230 - Oil-Bath Bearing Assembly (Model DH54xxC) 5KB501047190 - Oil-Bath Bearing Assembly (Model DH55xxC) PART NUMBER NO REQ'D REF NO DESCRIPTION 5KB501040230 (13") 5KB501047190 (14") 5KB502040167 5KB502040167 Concave Flange 5KB502011553 Convex Flange 5KB502040168 Convex Flange 5KB503030687 5KB503030687 0.10 mm Gasket (Shim) 5KB503030537 5KB503030537 0.40 mm Gasket (Shim) -
Page 42: Oil-Bath Bearing Assembly (Model – Dh56Xxc)
5KB501047191 - Oil-Bath Bearing Assembly (Model DH56xxC) REF NO PART NUMBER DESCRIPTION NO REQ'D 5KB502040164 Concave Flange 5KB502040165 Convex Flange 5KB503030687 0.10 mm Gasket (Shim) 5KB503030537 0.40 mm Gasket (Shim) 5KB32218 Bearing, Cup and Cone 5KB503030029 Duo-Cone Seal 5KB502040119 Seal Retainer 5KB502040039 Bearing Axial 5KB502010208... -
Page 43: Hydraulic Cylinder
5KB5004974 - 20" Hydraulic Cylinder REF NO PART NUMBER DESCRIPTION NO REQ'D 5KBTUW5096 Barrel 5KB5005032 Piston 5KB5005022 Gland 5KB5005014 Lock Nut 5KBRODW5096 Wear Ring Back-Up Ring O-Ring O-Ring Rod Seal Rod Wiper O-Ring 5KBSKC5086A Seal Kit (consists of #'s 6, 7, 8, 9, 10, 11 and 12) - MJIC 3/4"-16 to 3/4"-16 5KB5000611 90 deg Elbow... -
Page 44: Bolt Hub Assembly
10 Bolt Hub Assembly REF NO PART NUMBER DESCRIPTION NO REQ,D 5KB910691 Spindle c/w Nut/Washer (5KB914969) 5KB910698 Seal 5KB914695 Inner Cone 5KB914697 Inner Cup 5KB912686 Hub c/w Wheel Studs 5KB914696 Outer Cup 5KB910615 Outer Cone 5KB914969 Nut / Washer 5KB910694 Cap / Gasket 5KB912707 Lug Nut... -
Page 45: Tire And Wheel Assembly
Tire and Wheel Assembly REF NO PART NUMBER NO REQ'D DESCRIPTION 5KB38565R225 Radial Truck Tire 5KB93238700 10 Bolt Steel Wheel 5KB1020039 Valve Stem 5KBW750 Taper Washer 5KB912707 Lug Nut Maintain tire pressure at 90 psi (max 120 psi). Check and adjust tire pressure when tire is cold. Torque Wheel nuts to 280-300 ft/lbs. -
Page 46: Light Kit
Orange Reflector Strip 5KBLK456N Light Kit (Items 8 / 9 / 10 / 13 / 14 / 15) Fits Models: DH5410C / DH5411C / DH5412C DH5510C / DH5511C / DH5610C / DH5612C 5KBLK456W Light Kit (Items 8 / 9 / 10 / 13 / 14 / 15) -
Page 47: Decals, Reflectors And Logos
Decals, Reflectors and Logos REF NO PART NUMBER DESCRIPTION NO REQ’D 5KBLG2FT Frontier Logo 5KBDH5410C Model Logo for DH5410C 5KBDH5411C Model Logo for DH5411C 5KBDH5412C Model Logo for DH5412C 5KBDH5413C Model Logo for DH5413C 5KBDH5414C Model Logo for DH5414C 5KBDH5510C... -
Page 48: Specifications
□ Safety decals, mounted SMV sign and Light Kit Trans Width No of MODEL Blade Size Blade Spacing Weight - lbs D.B.H.P.* Width Blades DH5410C 10’ 10’ 10” ½” X 30” 13” 10500 175+ DH5411C 11’ 11’ 9” ½” X 30”... -
Page 49: Storage
Storage At the end of the season and when putting the disc into storage: □ Clean dirt and debris from around moving parts and from the top of the frame, gang bars, hitch and bridle. □ Pay special attention to cleaning the area around the bearings. Spray a light coating of oil or rust preventative around the seal area of the bearings.