Table of Contents Safety Instructions Model Indication and How to Order Summary of Product parts Definition and terminology Mounting and Installation Installation Wiring Outline of Settings Flow Setting Simple Setting Mode Function Setting Default setting F0 Fluid/Unit criteria/Measurement unit setting F1 Setting of OUT1 F2 Setting of OUT2 F3 Digital filter setting...
Safety Instructions These safety instructions are intended to prevent hazardous situations and/or equipment damage. These instructions indicate the level of potential hazard with the labels of "Caution", "Warning" or "Danger". They are all important notes for safety and must be followed in addition to International Standards (ISO/IEC) , and other safety regulations.
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Safety Instructions Caution 1.The product is provided for use in manufacturing industries. The product herein described is basically provided for peaceful use in manufacturing industries. If considering using the product in other industries, consult SMC beforehand and exchange specifications or a contract if necessary. If anything is unclear, contact your nearest sales branch.
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Operator This operation manual is intended for those who have knowledge of machinery using pneumatic equipment, and have sufficient knowledge of assembly, operation and maintenance of such equipment. Only those persons are allowed to perform assembly, operation and maintenance. Read and understand this operation manual carefully before assembling, operating or providing maintenance to the product.
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Caution ■Do not touch the terminals and connectors while the power is on. Otherwise electric shock, malfunction or damage to the product can result. ■After maintenance is complete, perform appropriate functional inspections and leak tests. Stop operation if the equipment does not function properly or there is a leakage of fluid. When leakage occurs from parts other than the piping, the product might be faulty.
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●Product handling Installation Do not apply excessive stress to the product when it is mounted with a panel mount. Otherwise damage to the product and disconnection from the panel can result. Ensure that the FG terminal is connected to ground when using a commercially available switch-mode power supply.
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Wiring Do not pull the lead wires. In particular, never lift a product equipped with fitting and piping by holding the lead wires. Otherwise damage to the internal parts can result, causing malfunction or disconnection of the connector. Avoid repeatedly bending or stretching the lead wire, or placing heavy loads on it Repeated bending stress or tensile stress can cause damage to the sheath, or breakage of the wires.
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Environment Do not use the product in area that is exposed to corrosive gases, chemicals, sea water, water or steam. Otherwise failure or malfunction can result. Do not use in a place where the product could be splashed by oil or chemicals. If the product is to be used in an environment containing oils or chemicals such as coolant or cleaning solvent, even for a short time, it may be adversely affected (damage, malfunction, or hardening of the lead wires) Do not use in an area where electrical surges are generated.
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Adjustment and Operation Connect load before turning on the power. Do not short-circuit the load. Although an error is displayed when the product load is short circuited, excess current may cause damage to the product. Do not press the setting buttons with a sharp pointed object. This may damage the setting buttons.
Model Indication and How to Order -10- No.PF※※-OMW0007-A...
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Option1 with lead wire and connector (2 m) with lead wire and connector (2 m) without lead wire Connecter cover (silicone rubber) Option2 without bracket with bracket with bracket (without flow adjustment valve) (with flow adjustment valve) with panel mount adapter with panel mount adapter (without flow adjustment valve) (with flow adjustment valve)
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Accessories/Part number If an accessory is required separately, order using the following part numbers. Part number Description Remarks ZS-33-D Lead wire and connector Length: 2 m Connector cover (silicone rubber) ZS-33-F ZS-33-2J Panel mount adapter (without flow adjustment valve) ZS-33-2JS Panel mount adapter (with flow adjustment valve) ZS-33-M Bracket (without flow adjustment valve)
Summary of Product parts Body Item Description Socket Socket for electrical connections. Piping port Connected to the fluid inlet at IN side and to the fluid outlet at OUT side. Flow adjustment valve Orifice mechanism to adjust the flow. ...
■Definition and terminology Terms Meaning The total amount of fluid that has passed through the device. If an instantaneous flow of Accumulated flow 10 L/min continues for 5 minutes, the accumulated flow will be 10 × 5 = 50 L. Accumulated pulse A type of output where a pulse is generated every time a predefined accumulated flow output...
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Terms Meaning The difference between ON and OFF points used to prevent chattering. Hysteresis can Hysteresis be effective in avoiding the effects of pulsation. Mode where the switch output will turn ON when the flow is greater than the set value, Hysteresis mode and will turn off when the flow falls below (set value –...
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Terms Meaning Part in contact with A part that comes into physical contact with the fluid. fluid Pressure Indicates the change in the display value and analogue output when fluid pressure characteristics changes. Proof pressure Burst pressure at which the product is electrically or mechanically damaged. Rated flow range The flow range within which the product will meet all published specifications.
Mounting and Installation ■Installation Refer to the flow direction of the fluid indication on the product label for installation and piping. Panel mounting Insert panel mount adapter B (supplied as an accessory) into section A of panel mount adapter. Push panel mount adapter B from behind until the display is fixed onto the panel. The pin of bracket engages the notched part of panel adapter section C to fix the display.
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Bracket mounting Mount the bracket using the mounting screws supplied. The required tightening torque is 0.42±0.04 Nm. Without flow adjustment valve With flow adjustment valve (using ZS-33-M) (using ZS-33-MS) Install the product (with bracket) using the M3 screws (4 pcs.). Bracket thickness is approximately 1.2 mm.
■Wiring Wiring of connector Connections should only be made with the power supply turned off. Use separate routes for the product wiring and any power or high voltage wiring. Otherwise, malfunction may result due to noise. Ensure that the FG terminal is connected to ground when using a commercially available switch-mode power supply.
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Internal circuit and wiring example NPN (2 outputs) type PF2M7##-#-A#-### Max. 28 V, 80 mA Internal voltage drop: 1 V or less NPN (1 output) + Analogue (1 to 5 V/0 to 10 V) output type PF2M7##-#-C#-### NPN (1 output) + Analogue (4 to 20 mA) output type PF2M7##-#-D#-### Max.
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PNP (2 outputs) type PF2M7##-#-B#-### Max. 80 mA Internal voltage drop: 1.5 V or less PNP (1 output) + Analogue (1 to 5 V/0 to 10 V) output type PF2M7##-#-E#-### PNP (1 output) + Analogue (4 to 20 mA) output type PF2M7##-#-F#-### Max.
Outline of Settings Power is supplied. The product code is displayed for approximately 3 sec. after power is supplied. Then, measurement mode will be displayed. : After moving on to the measurement mode, the switch operation will start. [Measurement mode] Measurement mode is the condition where the flow is detected and displayed, and the switch function is operating.
Flow Setting Switch operation When the flow exceeds the set value, the switch will turn ON. When the flow falls below the set value by the amount of hysteresis or more, the switch will turn OFF. The default setting is to turn on the flow switch when the flow reaches the center of the upper limit of the rated flow range.
Simple Setting Mode <Operation> [Simple setting mode (Hysteresis mode)] In the Simple setting mode, the set value and hysteresis can be changed. (1) Press the SET button once in measurement mode. [P_1] or [n_1] and the [current set value] are displayed alternately. (2) Change the set value using the UP or DOWN button, and press the SET button to set the value.
Function Setting Function selection mode In measurement mode, press the SET button between 2 to 5 seconds, to display [F 0]. The [F ] indicates the mode for changing each Function Setting. Press the SET button for 2 seconds or longer in function selection mode to return to measurement mode. : Some products do not have all the functions.
■Default setting The default setting is as follows. If no problem is caused by this setting, keep these settings. To change a setting, enter function selection mode. Item Default setting Page [FLU] Switch the flow rate [Air] Dry air, N [F 0] ...
■[F 0] Fluid/Units criteria/Measurement unit setting Set the type of operating fluid, display units criteria and measurement unit switching. <Operation> Press the UP or DOWN button in function selection mode to display [F 0]. Press the SET button. Move on to the setting of fluid. Fluid setting Press the UP or DOWN button to select the operating fluid.
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Measurement unit setting Press the UP or DOWN button to select the measurement unit. : This setting is not available for models which are fixed to SI units. Press the SET button to set. Return to function selection mode. [F 0] Fluid/Units criteria/Measurement unit setting is completed ●Available display unit and minimum set value Display mode Unit...
■[F 1] Setting of OUT1 Set output method of OUT1. <Operation> Press the UP or DOWN button in function selection mode to display [F 1]. Press the SET button. Move on to output mode setting. Output mode setting Press the UP or DOWN button to select the output mode.
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Select the display for count-up (addition) and countdown (decrement) [AC] and the current set value are displayed in turn. Press the UP or DOWN button to select the counting style. Press the SET button to move on to flow setting. Flow setting Set the pressure based on the setting method on page 23.
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Hysteresis setting Set the pressure referring to the setting method on page 24. Hysteresis mode: [H_1] Window comparator mode: [ H1] The snap shot function can be used. (Refer to page 55) Press the SET button Move on to delay time to set.
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Display colour setting Press the UP or DOWN button to select the display colour. : Output specification: C, D, E and F are not displayed. Press the SET button to set. Return to function selection mode. [F 1] Setting of OUT1 completed -32- No.PF※※-OMW0007-A...
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●List of output modes Normal output Reversed output Hysteresis mode Window comparator mode Accumulated output mode (Addition) Accumulated output mode (Decrement) Accumulated pulse output mode Error output mode OFF mode 1: The applicable errors are Er1, 2, 6, 8 and 40, : The chart above shows the OUT1 operation.
■[F 2] Setting of OUT2 Set output method of OUT2. When the product without OUT2 (switch output) is used, [---] will be displayed and this function cannot be set. <Operation> Press the UP or DOWN button in function selection mode to display [F 2]. Press the SET button.
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Select the display for count-up (addition) and countdown (decrement) [AC] and the current set value are displayed in turn. Press the UP or DOWN button to select the counting style. Press the SET button to move on to flow setting. Flow setting Set the pressure based on the setting method on page 23.
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Hysteresis setting Set the pressure referring to the setting method on page 24. Hysteresis mode: [H_1] Window comparator mode: [ H1] The snap shot function can be used. (Refer to page 55) Press the SET button Move on to delay time to set.
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Display colour setting Press the UP or DOWN button to select the display colour. Press the SET button to set. Return to function selection mode. [F 2] Setting of OUT2 completed -37- No.PF※※-OMW0007-A...
■[F 3] Digital filter setting The digital filter can be selected to filter the flow measurement. Output chattering or flicker in the measurement mode display can be reduced by setting the digital filter. <Operation> Press the UP or DOWN button in function selection mode to display [F 3]. Press the SET button.
■[F 4] Auto-preset function setting This function will automatically calculate and set the optimum pressure based on the actual operating condition, when hysteresis mode has been selected. <Operation> Press the UP or DOWN button in function selection mode to display [F 4]. Press the SET button.
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● Auto-preset When auto-preset is selected in function selection mode, the set value can be calculated and memorized from the measured flow. Repeating the suction and release of the workpiece to be set for several times will automatically optimize the set value. (1) Selection of auto-preset OUT1 mode Press the SET button in measurement mode to display [AP1].
■[F10] Display mode setting Select instantaneous flow or accumulated flow to be displayed. <Operation> Press the UP or DOWN button in function selection mode to display [F 4]. Press the SET button. Move on to display mode setting. Display mode setting Press the UP or DOWN button to select the display mode setting.
■[F11] Display resolution setting This function is only available for the 10 and 100 L/min types. The minimum setting unit can be changed by selecting the display resolution. <Operation> Press the UP or DOWN button in function selection mode to display [F11]. Press the SET button.
■[F13] Setting for reverse display mode The display orientation can be changed for ease of operation. It is used to correct the display when it is upside down due to installation of the product. <Operation> Press the UP or DOWN button in function selection mode to display [F13]. Press the SET button.
■[F14] Zero cut-off setting Forced display of zero to remove flickering at the lower limit during measurement. <Operation> Press the UP or DOWN button in function selection mode to display [F14]. Press the SET button. Move on to the setting of the zero cut-off function. Setting of zero cut-off function Press the UP or DOWN button to select the zero cut-off function.
■[F22] Analogue output and analogue free span function setting This function is available when the model includes the analogue output. Change the analogue output set value and analogue free span. <Operation> Press the UP or DOWN button in function selection mode to display [F22]. Press the SET button.
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Input of set value Press the UP or DOWN button to set the flow value that will be output, 5 V (10 V) or 20 mA. The entered flow value can be in the range: 10% of the max. rated flow, to the upper display limit.
■[F30] Accumulated flow value hold setting The accumulated flow value can be held for 2 or 5 minutes. <Operation> Press the UP or DOWN button in function selection mode to display [F30]. Press the SET button. Move to the accumulated flow value hold setting. Accumulated flow value hold setting Press the UP or DOWN button to select the accumulate flow value hold.
■[F80] Display OFF mode setting Display OFF mode can be selected. This function will turn the display OFF if no buttons are pressed for 30 seconds. <Operation> Press the UP or DOWN button in function selection mode to display [F30]. Press the SET button.
■[F81] Security code The security code can be turned on or off and the security code can be changed when unlocked. <Operation> Press the UP or DOWN button in function selection mode to display [F81]. Press the SET button. Move on to security code. Security code Press the UP or DOWN button to select the setting of security code.
■[F90] Setting of all functions Each time the S button is pressed, the function steps in the order shown in the following table. <Operation> Press the UP or DOWN button in function selection mode to display [F90]. Press the SET button. Move on to setting of all function.
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●Order of Function Setting Order Function Fluid/Units criteria/measurement unit setting Setting of OUT1 Setting of OUT2 Digital filter setting Auto-preset function setting Display mode Display resolution setting Reverse display setting Setting of zero cut-off function Analogue output and free span function Accumulated flow value hold setting Set display OFF mode Security code...
■[F98] Setting of output check The switch output and analogue output can be checked. The output can be turned ON/OFF manually. <Operation> Press the UP or DOWN button in function selection mode to display [F98]. Press the SET button. Move on to the setting of output check. Setting of output check Press the UP or DOWN button to select output check.
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Check of OUT2 Press the UP or DOWN button to select the OUT2 output check. •Analogue output Press the UP or DOWN button to select the analogue output check. Press the SET button for 2 seconds or longer. Return to function selection mode. [F98] Setting of output check completed : Measurement mode can return from any setting item by pressing the SET button for 2 seconds or longer.
■[F99] Reset to default settings If the product settings are uncertain, the default values can be restored. <Operation> Press the UP or DOWN button in function selection mode to display [F99]. Press the SET button. Move on to reset to default settings. Reset to default settings Press the UP or DOWN button to select reset to default settings.
Other Settings ● Snap shot function The current flow value can be stored to the switch output ON/OFF set point. When the threshold values have been selected from the table below during the setting of [F 1] OUT1 and [F 2] OUT2, in Simple setting mode or function selection mode, [---] is displayed when the UP and DOWN button are pressed simultaneously for 1 second or longer and the value according to the current flow rate is displayed automatically.
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●Reset Accumulated flow rate can be reset by pressing the SET and DOWN button simultaneously for 1 second or longer during accumulated flow. ●Zero-clear function The measured flow rate can be cleared to zero by pressing the UP and DOWN button simultaneously for 1 second or longer during instantaneous flow.
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●Key-lock function The key-lock function is used to prevent errors occurring due to unintentional changes of the set values. [LoC] is displayed on screen by pressing the SET button during key lock setting mode. Then, the current set value and hysteresis of OUT1 (OUT2) will be displayed in turn. -57- No.PF※※-OMW0007-A...
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<Operation -Without security code input-> (1) Press the SET button for 5 seconds or longer in measurement mode. When [UnL] is displayed on the display, release the button. (To release key-lock repeat the above operation.) (2) Select the key locking [LoC]/un-locking [UnLoc] with the UP or DOWN button, and press the SET button to set.
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<Operation -With security code input-> •Locking (1) Press the SET button for 5 seconds or longer in measurement mode. When [UnL] is displayed on the display, release the button. (2) Select the key [LoC] with UP or DOWN button, and press the SET button to set. •Unlocking (1) Press the SET button for 5 seconds or longer in measurement mode.
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● How to input and change the security code The left most digit starts flashing. Press the UP or DOWN button to select a value. Press the SET button to make the next digit to the right flash. (If the SER button is pressed at the last digit, the first digit will start flashing.) After the setting is complete, Press and hold the SET button for 1 second or longer.
Maintenance How to reset the product after a power cut or forcible de-energizing The setting of the product will be retained as it was before a power cut or de-energizing. The output condition is also basically recovered to that before a power cut or de-energizing, but may change depending on the operating environment.
Troubleshooting If an operation failure occurs with the product, use the chart below to find out the cause of the problem. If a cause applicable to the troubles cannot be identified and normal operation can be recovered by replacement with a new product, this indicates that the product itself was faulty. A product can be damaged by the operating environment (system configuration etc).
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Problem Possible cause Item to check Countermeasure Install a filter or mist (1) Check if any foreign matter separator on the IN side. Foreign matter has has entered the flow If there is foreign matter entered the flow passage. on the mesh, remove it passage or adhered to (2) Check if there is foreign completely, taking care...
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Problem Possible cause Item to check Countermeasure Check that the brown, blue, Incorrect wiring black and white wires are Correct the wiring. connected correctly. No output Connector is Correct the connector Check the connectors. disconnected wiring. Install a filter or mist (1) Check if any foreign matter separator on the IN side.
■Error indication Error displayed Description Measures Error Name Flow exceeding the upper limit of the set Reduce the flow. flow range is applied. Instantaneous flow error Flow exceeding the lower limit of the set Ensure the flow is in the flow range is applied.
Specifications Model PF2M710 PF2M725 PF2M750 PF2M711 Dry air, N , Ar, CO 1 Applicable fluid (ISO8573-1 1.1.2 to 1.6.2) Fluid temperature range 0 to 50 Detection method Thermal type (branch flow type) Dry air, N , Ar 0.1 to 10 L/min 0.3 to 25 L/min 0.5 to 50 L/min 1 to 100 L/min...
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Model PFM710 PFM725 PFM750 PFM711 10 Output type Voltage output: 1 to 5 V (or 0 to 10 V) , Current 4 to 20 mA Output impedance approx.1 kΩ Voltage Max. load impedance Power supply voltage 24 V: 600 Ω Current Power supply voltage 12 V: 300 Ω...
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1: Refer to the recommended pneumatic circuit. 2: When using the Accumulated flow hold function, calculate the product life according to the operating conditions, and use the product within its life. The limit of the number times the memory can be written to is 3.7 million times. If the product is operated 24 hours per day, the life will be as follows.
■Characteristics data ●Flow rate/Analogue output 2 PF2M710/750/711 PF2M725 Voltage output (1 to 5 V) 1.04 V 1.05 V Current output (4 to 20 mA) 4 mA 4.16 mA 4.19 mA 20 mA PF2M710/750/711 PF2M725 1 Voltage output (0 to 10 V) 0.10 V 0.12 V 10 V...
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●Flow characteristic at negative pressure (reference data) When the PF2M series is used with negative pressure (-70 to 0 kPa), the measurable range varies depending on the flow range. Select the flow range referring to the chart below. PF2M710 (10 L/min) PF2M725 (25 L/min) PF2M750 (50 L/min) PF2M711 (100 L/min)
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Panel cut-out dimensions Flow adjustment valve +0.5 None +0.5 With flow adjustment valve 1: If a bend (R) is used, limit it to R3 or less. 2: Suitable for panel thickness of 1 to 3.2 mm. Bracket (ZS-33-M) Bracket (ZS-33-MS) -77- No.PF※※-OMW0007-A...
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Lead wire and connector (ZS-33-D) Connector cover (ZS-33-F) Attached the connector cover -78- No.PF※※-OMW0007-A...
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