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Southbend 35-Pound Fryer Operator's Manual

Southbend fryers operator's manual
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Southbend Fryers
35-Pound Fryer
Improper installation, adjustment, alteration, service or maintenance can cause property damage,
injury or death. Read the installation, operating and maintenance instructions thoroughly before
M
1182026
3
ANUAL
REV
$18.00
OPERATOR'S MANUAL
45-Pound Fryer
!
installing or servicing this equipment.
1100 Old Honeycutt Road, Fuquay-Varina, NC 27526
www.southbendnc.com
WARNING
IMPORTANT FOR FUTURE REFERENCE
Please complete this information and retain this
manual for the life of the equipment:
Model #: ___________________________
Serial #: ___________________________
Date Purchased: ____________________
65-Pound Fryer
SOUTHBEND FRYERS
MANUAL SECTION SR

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Summary of Contents for Southbend 35-Pound Fryer

  • Page 1 OPERATOR’S MANUAL Southbend Fryers 35-Pound Fryer Improper installation, adjustment, alteration, service or maintenance can cause property damage, injury or death. Read the installation, operating and maintenance instructions thoroughly before 1100 Old Honeycutt Road, Fuquay-Varina, NC 27526 1182026 ANUAL $18.00 45-Pound Fryer WARNING installing or servicing this equipment.

  • Page 2: Safety Precautions

    Southbend Fryers are intended for commercial use only. Not for household use. Warranty will be void if service work is performed by other than a qualified technician, or if other than genuine Southbend replacement parts are installed.

  • Page 3: Table Of Contents

    Congratulations! You have purchased one of the finest pieces of heavy-duty commercial cooking equipment on the market. You will find that your new equipment, like all Southbend equipment, has been designed and manufactured to meet the toughest standards in the industry. Each piece of Southbend equipment is carefully engineered and designs are verified through laboratory tests and field installations.

  • Page 4: Specifications

    PECIFICATIONS PECIFICATIONS DIMENSIONS 65-Pound Model Shown Front View Width Depth Model 15.7" 14.2" 31.0" pound (399) (361) (787) 15.7" 14.2" 31.0" pound (399) (361) (787) 19.6" 18.2" 34.3" pound (498) (462) (871) Top View Side View Height 14.7" 47.6" 36.2" 6.1"...

  • Page 5: Electrical Requirement

    OUTHBEND RYERS GAS SUPPLY AND BURNER INFORMATION Supply pressure should be greater than 7" W.C. for natural gas or greater than 11" W.C. for propane. The fryer has an internal, field-convertible gas-pressure regulator. One 3/4" NPT male connector is located on back (see illustrations on pages 4 and 7).

  • Page 6: Installation

    NSTALLATION NSTALLATION Installation must conform with local codes, or in the absence of local codes, with the National Fuel Gas Code, ANSI Z223.1, Natural Gas Installation Code, CAN/CGA-B149.1, or the Propane Installation Code, CAN/CGA-B149.2, as applicable. These installation procedures must be followed by qualified personnel or warranty will be void. Local codes regarding installation vary greatly from one area to another.
  • Page 7 NSTALLATION OUTHBEND RYERS Step 2: Install Flue Riser The flue riser assembly is packed separately in the fryer shipping crate. Attach the flue riser to the top rear of the fryer (see illustration below). Flue Riser Gas Connection Leg Attachment Pad ’...
  • Page 8 NSTALLATION Step 3: Install the Legs (or Casters) and Restraints A set of legs or casters is packed with the fryer. A threaded pad is fastened to the base frame at each corner (see illustration on page 7). Each leg or caster has a similar mating thread. When casters have been ordered, the casters are provided with a Zerk fitting for proper lubrication when required.
  • Page 9 Step 4: Check Clearances and Ventilation Select a firm, level location for your Southbend fryer. Leave clearance, whenever possible, so that access from the rear is possible to permit cleaning. If the unit is to be set on non-combustible flooring, such as a concrete slab, 3 inches minimum toe room must be provided to prevent restriction of the air opening in the bottom of the unit.
  • Page 10 A millivoltage circuit diagram is located inside the front door of the fryer. All Southbend equipment is adjusted at the factory; however, pilot height should be checked at installation and adjusted, if necessary (see page 22).
  • Page 11 OUTHBEND RYERS Step 6: Check Installation IF YOU SMELL GAS DURING THE LIGHTING PROCEDURE, IMMEDIATELY SHUT OFF THE GAS SUPPLY UNTIL THE LEAK HAS BEEN CORRECTED. The following items should be checked by a qualified service technician before or within the first 30 days of operation: 1.

  • Page 12: Operation

    These procedures must be followed by qualified personnel or warranty will be voided. Southbend Fryers are immersion tube fryers. This is the most efficient method of transmitting heat into the oil. The tubes are actually large heat exchangers. Each tube is heated by a burner at its front that propels its flame and heat into the tube, toward the rear, where it is vented into a flue box.

  • Page 13: Shutdown Procedure

    OUTHBEND RYERS 3. While pressing the knob down, use a lit match to ignite the pilot. Continue to press the knob down for about 30 seconds. If the pilot does not stay ignited when the knob is released, repeat the lighting procedure and keep the knob down longer.

  • Page 14: Automatic Pilot Valve

    HIGH LIMIT CONTROL Southbend Fryers are equipped with a secondary heat control that prevents the oil temperature from rising above 450°F. (Because of the accuracy tolerance of the sensor, the oil temperature may reach as high as 475°F.)

  • Page 15: Cooking Hints

    OUTHBEND RYERS OOKING INTS USER TIPS • Smoking oil means that the temperature is too high, or that the oil has broken down. • Gum in frypot denotes a need for thorough cleaning (see “Weekly Cleaning” on page 18) • Use different oil for oily foods (mackerel, nutmeg, etc.) than for foods with water-soluble flavors (potatoes, onions, etc.).
  • Page 16 Typical Production Potatoes — Raw to Finished — Blanched to Finished Chicken — Raw to Finished — Blanched to Finished 35-Pound Fryer 45-Pound Fryer 65-70 lbs. per hour 100-105 lbs. per hour 280-285 lbs. per hour 320-325 lbs. per hour 40-45 lbs.

  • Page 17: Cleaning

    RYERS LEANING Southbend equipment is constructed with the best quality materials and is designed to provide durable service when properly maintained. To expect the best performance, your equipment must be maintained in good condition and cleaned daily. Naturally, the frequency and extent of cleaning depends on the amount and degree of usage.

  • Page 18: Weekly Cleaning

    SEMIANNUAL CLEANING 1. Examine and clean the venting system. 2. Have your Southbend Authorized Service Agency or another qualified service technician clean and adjust the unit for maximum performance. Consult the Southbend Authorized Parts/Service Distributor list for the Authorized Service Representative in your area or contact Southbend at 1-800-348-2558.
  • Page 19 LEANING OUTHBEND RYERS Darkened areas, called “heat tint,” sometimes appear on stainless steel surfaces where the area has been subjected to excessive heat. These darkened areas are caused by thickening of the protective surface of the stainless steel and are not harmful. Heat tint can normally be removed by the above cleaning techniques, but tint which does not respond to that procedure calls for a vigorous scouring in the direction of the polish lines, using SCOTCH-BRITE scouring pads or a STAINLESS scouring pad in combination with a powered cleanser.

  • Page 20: Service

    Adjustments and service work may be performed only by a qualified technician who is experienced in, and knowledgeable with, the operation of commercial gas cooking equipment. However, to assure your confidence, contact your Southbend Service Representative for reliable service, dependable advice or other assistance, and for genuine factory parts.
  • Page 21 OUTHBEND RYERS CHECKING AND ADJUSTING PRESSURE REGULATOR The combination gas valve and pressure regulator is factory set at 4" W.C. for natural gas and 10" W.C. for propane gas. To check the manifold pressure, do the following: 1. Turn thermostat “OFF” (lowest position) and combination gas valve knob to the “PILOT” setting. 2.
  • Page 22 Obtain a natural-to-LP gas conversion kit (part number 4440499) from your authorized Southbend parts distributor. The kit comes with five LP gas orifice spuds (of which three are used by a 35-pound fryer, four by a 45-pound fryer, and five by a 65-pound fryer). In the following procedure, refer to the parts diagrams on pages 28, 30, and 32;...

  • Page 23: Troubleshooting

    OUTHBEND RYERS TROUBLESHOOTING Problem Burners do not come on Pilot will not stay ignited Pilot produces carbon deposits Burners produce carbon deposits NOTE: Vibrations or shock caused by shaking or pounding baskets on top surface or by slamming door may cause Hi-Limit Control Switch to open.

  • Page 24: Wiring Diagram

    ERVICE Wiring Diagram GAS INLET COMBINATION GAS VALVE PILOT ADJUSTMENT REGULATING THERMOSTAT Notes: 1. High limit switch is set to 450 ° F. 2. Voltage measured across TH/PP and TP with main burner on should be greater than 100 mV. REGULATOR ADJUSTMENT PILOT GAS...

  • Page 25: Parts

    ON THIS EQUIPMENT. The serial plate is located inside the front door on the left side. Replacement parts may be ordered either through a Southbend Authorized Parts Distributor or a Southbend Authorized Service Agency. When ordering parts, please supply the Model Number, Serial Number, Part Number, and Description.
  • Page 26 ARTS Cabinet Parts for 35-Pound and 45-Pound Fryers Part Number Description 1-2849 Knob, door 1182205 Door 1182016 Panel, inner door 1164132 Door striker 1164133 Catch, door 1182025 Bracket, bottom door 1182024 Bracket, top door weld assembly 1182212 Fry panel 1182209 Splasher weld assembly 1182216 Cover splasher rear...
  • Page 27 OUTHBEND RYERS Cabinet Parts for 65-Pound Fryer Part Number Description 1-2849 Knob, door 1182228 Door 1182031 Panel inner door 1164132 Door striker 1164133 Catch, door 1182025 Bracket, bottom door 1182024 Bracket, top door weld assembly 1182008 Fry panel 1182246 Cover flue rear 1182007 Splasher weld assembly 1178205...
  • Page 28 ARTS Gas Train Parts for 35-Pound Fryer See drawing on following page. Part Number Description 1182076 Support w/a, supply 1146913 Elbow, red., blk. 3/4 x 1/2, 90 deg 1146806 Nipple, pipe, close, blk, 1/2" 1182069 Valve, combination, natural gas 1182103...
  • Page 29 ARTS OUTHBEND RYERS Gas Train Parts for 35-Pound Fryer See parts list on previous page. ’ 1182026 PERATOR ANUAL...
  • Page 30 ARTS Gas Train Parts for 45-Pound Fryer See drawing on following page. Part Number Description 1182076 Support w/a, supply 1146913 Elbow, red., blk. 3/4 x 1/2, 90 deg 1146806 Nipple, pipe, close, blk, 1/2" 1182069 Valve, combination, natural gas 1182103 Valve, combination, LP gas P5239-4 Union, blk, 1/2"...
  • Page 31 ARTS OUTHBEND RYERS Gas Train Parts for 45-Pound Fryer See parts list on previous page. ’ 1182026 PERATOR ANUAL...
  • Page 32 ARTS Gas Train Parts for 65-Pound Fryer See drawing on following page. Part Number Description 1182080 Support w/a, supply 1146913 Elbow, red., blk. 3/4 x 1/2, 90 deg 1146806 Nipple, pipe, close, blk, 1/2" 1182069 Valve, combination, natural gas 1182103 Valve, combination, LP gas P5239-4 Union, blk, 1/2"...
  • Page 33 OUTHBEND RYERS Gas Train Parts for 65-Pound Fryer See parts list on previous page. ’ PERATOR 1182026 ANUAL ARTS...
  • Page 34 ARTS Frypot Parts for 35-Pound Fryer Part Number Description 1182258 Frypot weld assembly 1182262 Baffle weld assembly 1182238 Valve, ball, 1-1/4 in 1036618 Thermostat bulb clamp 1140700 Screen, tube, 14" fryer P9181 Basket, fryer, 14", single 1176845 Drain pipe extension...
  • Page 35 OUTHBEND RYERS Frypot Parts for 45-Pound Fryer Part Number Description 1182221 Frypot weld assembly 1182262 Baffle weld assembly 1182238 Valve, ball, 1-1/4 in 1036618 Thermostat bulb clamp 1140700 Screen, tube, 14" fryer P9181 Basket, fryer, 14", single 1176845 Drain pipe extension 1176846 Clean out rod (optional) * not shown on drawing.
  • Page 36 ARTS Frypot Parts for 65-Pound Fryer Part Number Description 1182005 Frypot weld assembly 1182021 Baffle weld assembly 1182238 Valve, ball 1036618 Thermostat bulb clamp 1140701 Screen, tube, 18" fryer P9183 Basket, fryer, 18", single 1176845 Drain pipe extension 1176846 Clean out rod (optional) * not shown on drawing.
  • Page 37 OUTHBEND RYERS Notes: ’ 1182026 PERATOR ANUAL...
  • Page 38 OUTHBEND RYERS Notes: ’ 1182026 PERATOR ANUAL...
  • Page 39 OUTHBEND RYERS Notes: ’ 1182026 PERATOR ANUAL...
  • Page 40 When service is needed, contact a Southbend Authorized Service Agency, or your dealer. To avoid confusion, always refer to the model number, serial number, and type of your unit.

This manual is also suitable for:

65-pound45-pound

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