Sefa DUPLEX PRO Instruction Manual

Sefa DUPLEX PRO Instruction Manual

Hide thumbs Also See for DUPLEX PRO:

Advertisement

English version translated from original french version
V0919
INSTRUCTION MANUAL
DUPLEX PRO
DUPLEX AIR PRO
DUPLEX LITE
®
S.E.F.A
Z.I PASTABRAC
11260 ESPERAZA
FRANCE
Tel : 33 (0)4.68.74.05.89 - Fax : 33. (0)4.68.74.24.08
E-Mail : contact@sefa.fr

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the DUPLEX PRO and is the answer not in the manual?

Questions and answers

Subscribe to Our Youtube Channel

Summary of Contents for Sefa DUPLEX PRO

  • Page 1 English version translated from original french version V0919 INSTRUCTION MANUAL DUPLEX PRO DUPLEX AIR PRO DUPLEX LITE ® S.E.F.A Z.I PASTABRAC 11260 ESPERAZA FRANCE Tel : 33 (0)4.68.74.05.89 - Fax : 33. (0)4.68.74.24.08 E-Mail : contact@sefa.fr...
  • Page 2: Warranty Conditions

    English Version V0919 WARRANTY CONDITIONS The warranty period begins from the day the equipment is commissioning at the user's premises, as evidenced by the return of the guarantee form and the delivery note, for a period of two years for a current use of 8 hours a day, ie 3000 hours.
  • Page 3: Table Of Contents

    Operating mode ................................22 b) Number of timers ................................23 ........................................23 IMPLANTATION OF EQUIPMENT ............................24 DUPLEX PRO ELECTRICAL DIAGRAM ..........................28 DUPLEX PRO PNEUMATIC DIAGRAM ..........................29 DUPLEX LITE ELECTRICAL DIAGRAM ........................... 30 DUPLEX LITE PNEUMATIC DIAGRAM..........................31 MAINTENANCE ..................................
  • Page 4: Characteristics

    English Version V0919 PIECES SUBJECT TO WEAR ..............................35 QUICK RESPONSE TIPS ................................ 36 SERVICE BOOK ..................................37 CHARACTERISTICS Characteristics Weight in working order 193 kg Height 751 mm Depth 1005 mm Width 1071 mm Dimensions of the plate 400 x 500 mm Power supply 220/240 V Single phase + Ground 50/60 Hz Power...
  • Page 5: Generalities

    The adjustments (pneumatic, electrical and mechanical) made by our technicians in the workshop as well as the safety devices installed on the machine must not be modified under any circumstances. Otherwise, the company SEFA will release all responsibilities on possible problems related to the said machine.
  • Page 6: Security

    They must be reassembled in case of possible removal for maintenance. They must be kept in place and in good condition during normal operation. The DUPLEX PRO is equipped with safety systems that protect the operator from pinching. The main security features are: d) Emergency stop Located on the front of the machine: if the operator activates it, it turns off the machine.
  • Page 7: F) Verification Of The Operation Of The Safety Device

    Unlock the emergency stop by turning the red part: the machine will reset automatically. h) Manual It is provided during the delivery of the machine, technical documentation on the components used. Please read it before handling the SEFA machine. 2. INSTALLATION OF THE MACHINE USE BY QUALIFIED PERSONNEL Do not handle the machine by the trays! Cut the straps from the crate and unscrew the screws holding the cover and the bell.
  • Page 8 English Version V0919 Center the machine between the two plates. Position the transport bars and handle the machine only by them. Warning ! Do not lift the machine by the trays. Fix the machine on a stable and level table by manipulating it with the transport bars. Position and secure the bottom plates if it is not done.
  • Page 9: Start-Up

    English Version V0919 3. START-UP Supply compressed air to the machine. The compressor must provide at least 4 bars. Power the machine with the supplied power cord. Position the button on the back of the stem to "1" and check that the emergency stop button on the front of the stem is unlocked.
  • Page 10 English Version V0919 Turn on the machine by flipping the main switch on the back of the machine. Pneumatic network connection Electrical connection 230VAC-20A The touch screen will display the following start page: Tap the screen to access the following pages. This machine must be used by qualified personnel.
  • Page 11: Control Panel

    English Version V0919 4. CONTROL PANEL Measured temperature and temperature setting (0 to 220 ° C): The numbers are when the temperature is above the set value Blue when the temperature is below the set value c. White when the temperature is at the set value 2) Time 3) Name of active recipe 4) Status bar (Heat –...
  • Page 12: Settings

    A totalizer is located below. To change the operating mode press the following button: Mode single plate Mode Semi-Auto (pedal) Mode Auto c) Rotation Speed Contact your official SEFA distributor to adjust this setting. Page 11...
  • Page 13: Description Of The Operating Cycle

    9. Repeat from step three above. 10. Pressing the stop button during a cycle will stop the cycle. b) For Duplex PRO Place the hating plate on the opposite side to where you want to work. Test by pressing the pedal or the green push button to validate your choice.
  • Page 14: Parameters

    English Version V0919 During the cycle, pressing the pedal or one of the green pushbuttons stops the cycle and releases the stem from the opposite side. During the cycle, pressing the stop button on the screen stops the pressing cycle. 7.
  • Page 15: B) Digital Keypad

    English Version V0919 b) Digital keypad The numeric keypad allows you to enter values such as temperature or times. An alphanumeric keyboard allows you to enter the name you want to give to the recipe. c) Recipes The system is designed to receive up to 6 different recipes. Each recipe can be renamed with 16 characters.
  • Page 16: D) Setting Menu And Diagnosis

    English Version V0919 d) Setting menu and diagnosis Push the button on the left of the screen to access the settings. Click on the desired menu to access it. Press the arrow on the bottom right to get out. Settings (Buzzer, timers, etc.) ECO Modes (2 pages) Firmware information...
  • Page 17: E) Ergonomics Settings

    English Version V0919 e) Ergonomics settings (1) Buzzer ON/OFF = Disables or activates the buzzer when touching the screen and at the end of the cycle. The buzzer remains operational in the event of a fault (5 rings). (2) Buzzer « End of cycle » ON/OFF = ring 2 seconds before the end of the cycle. (3) Access to the page "Rotation - temperature range"...
  • Page 18 English Version V0919 (1) Extended standby mode ON / OFF. (2) Setting the sleep time. (3) Setting the heating time. (4) Next page: short sleep. (5) Short standby mode ON / OFF. (9) Short standby temperature. a. Minimum: 40 ° C or 104 ° F. b.
  • Page 19: G) Time / Language

    English Version V0919 g) Time / Language (1) Set the time format (2) Set the time value (3) Set the date value (4) Set AM or PM (5) Back to MENU Procedure to set the date: a. Choose format b. Set time c.
  • Page 20: I) Factory Settings

    English Version V0919 i) Factory settings Change the factory settings, vital settings for the machine. Changing them voids the warranty. Enter the password in the field dedicated : Additionnal pretected access Offset Setting Factory setting 8. DIAGNOSIS To know the status of the inputs / outputs of the PLC. On this page all operating cycles are possible by pressing the pedal and the green buttons.
  • Page 21: A) Alarms And Warnings

    English Version V0919 a) Alarms and warnings If a fault is detected, the machine is in STOP mode Following screen is diplayed : Press the red area to acknowledge the fault and the job page is displayed. If an event is detected, the machine is Waiting Following screen is diplayed : Press the orange area to acknowledge the fault and the job page is displayed.
  • Page 22: B) Summary Alarms-Events

    English Version V0919 b) Summary Alarms-Events If the problem that caused the fault (faulty sensor, lack of air, temperature problem) is solved, the fault light goes out automatically. : Removes unpaid defects that are no longer in progress (repair done). If this support is not enough, stop and restart the machine (press the emergency stop).
  • Page 23: Operating Cycle

    End of life (shelf life: 7 years at 20 ° C) 9. OPERATING CYCLE a) Operating mode The DUPLEX PRO can operate according to 3 cycle variants: Semi-automatic pedal mode: after pressing the pedal, the stem changes its position and presses.
  • Page 24: B) Number Of Timers

    English Version V0919 b) Number of timers It is possible to choose a single timer, 2 timers or 4 different timers and configurable. When you set 2 or 4 timers, the first timer can operate over the left or right tray. It will keep this position as long as one does not stop voluntarily or by the appearance of an alarm-event.
  • Page 25: Implantation Of Equipment

    Rotation regulator Rotation Electrodistributor Pneumatic network connection + Filter (Outside the gallows) Left sensor Rotation cylinder Right sensor Interior of the gallows Back of the machine (DUPLEX PRO & DUPLEX AIR PRO) Page 24...
  • Page 26 English Version V0919 Right Limit Left Limit switch switch magnetic magnetic sensor sensor Magnet Back of the machine (DUPLEX LITE only) Press Cylinder Limit switch up magentic Limit switch sensor down magnetic sensor Communs 24VDC 0VDC Buzzer Green push button Note: the front facade tilts leaving the 2...
  • Page 27 English Version V0919 Rotation regulator Manometer Emergency stop PLC-HMI USB cable connector (not included) Inside the top cover Page 26...
  • Page 28 English Version V0919 Switch ON-OFF Laser option Power supply Power supply 220V 220VAC Foot pedal connection ReHeating plate Power supply static relay 220V-24V Security relay Protection fuse 24 VDC 220 VAC Page 27...
  • Page 29: Duplex Pro Electrical Diagram

    English Version V0919 DUPLEX PRO ELECTRICAL DIAGRAM Page 28...
  • Page 30: Duplex Pro Pneumatic Diagram

    English Version V0919 DUPLEX PRO PNEUMATIC DIAGRAM Page 29...
  • Page 31: Duplex Lite Electrical Diagram

    English Version V0919 DUPLEX LITE ELECTRICAL DIAGRAM Page 30...
  • Page 32: Duplex Lite Pneumatic Diagram

    English Version V0919 DUPLEX LITE PNEUMATIC DIAGRAM Page 31...
  • Page 33 English Version V0919 DUPLEX AIR PRO ELECTRICAL DIAGRAM Page 32...
  • Page 34 English Version V0919 DUPLEX AIR PRO PNEUMATIC DIAGRAM Page 33...
  • Page 35: Maintenance

    Contact your dealer to evaluate their change or repair. 2. MAINTENANCE SEFA heat presses are virtually maintenance-free. To ensure proper operation, follow the precautions listed below: Do not heat objects that could damage or cut the silicone mat or damage the teflon coating of the heating plate.
  • Page 36 English Version V0919 PIECES SUBJECT TO WEAR When ordering: specify the description, the reference and the quantity. In development Reference Description Quantity ELECTRICAL PARTS AUT-SM43 PLC IHM SON-PT100 3V TEMPERATURE SENSOR RES-500x400-3200W MICA RESISTANCE 400x500 3200W PNEUMATIC PARTS VER-SM25 AIR CYLINDER Ø125 C80 VER-SM23 AIR CYLINDER Ø40 C200 FIL-013...
  • Page 37 English Version V0919 QUICK RESPONSE TIPS All maintenance repairs must be done at standstill and machine recorded (electrical and pneumatic energy stopped). The heating plate can cause burns. The operator must ensure that the temperature of the plate is below 25 ° C on the display, before any manipulation. SYMPTOMS POSSIBLE TROUBLES TROUBLESHOOTING...
  • Page 38 English Version V0919 SERVICE BOOK THE CONTROL AND MAINTENANCE OPERATIONS INDICATED IN THIS TABLE MUST BE PERFORMED REGULARLY TO VERIFY THE OPERATING AND RELIABILITY OF THE PRESS. Working Pressure Air filter Cylinder State of Resistance Exchanged Date Details hours control control control the pad...
  • Page 39 English Version V0919 Page 38...

This manual is also suitable for:

Duplex lite

Table of Contents