Install Differential Case; Seal And Install Cover Plate; Install Dust Cover Plugs; Install Shaft Seals - Columbia ParCar P4G Service Manual

Figure 116 - Install Differential Case
33. Install four (4) screws into bearing caps and torque.
Torque to 35 to 45 ft. lbs. (47 to 61 N.m.).
34. Place a small bead of RTV (non-acidic) silicone
sealant to flange of cover plate. Sealant should be
applied inside of cover plate mounting holes. Install
the cover plate and ten (10) cover plate screws and
torque. Torque to 16 to 24 ft. lbs. (21.5 to 32.5 N.m.).
Figure 117 - Seal And Install Cover Plate
35. Install new intermediate bore plug to both sides of
housing. Use Loctite Safety Solvent #75559 to clean
bores, then apply Loctite RC 609 to housing bores.
Dust cover plugs can be installed by using a properly
sized driver and a hammer.
Note: Bore plugs should be firmly against snap rings,
when fully seated.
Figure 118 - Install Dust Cover Plugs
36. With properly sized seal driver, install shaft seals.
Note: Seal to be installed to dimension shown in axle
shaft, bearing, and oil seal disassembly, Figure 92, page
6-26. Seal lip should be coated uniformly with light oil or
grease before inserting axle shaft.
Figure 119 - Install Shaft Seals
37. Install inner snap ring to both right and left hand
tubes.
Figure 120 - Install Inner Snap Ring
38. Press bearings onto axle shafts. Bearing should seat
to shoulder. Use appropriate drive to install bearing.
Figure 121 - Install Axle Bearings
6-31