Related Manuals for Columbia ParCar Summit
Summary of Contents for Columbia ParCar Summit
- Page 1 Owner Operator Manual Summit (SMT) Summit Utility (SUV) Electric Vehicles P/N 712176-03 2012 Summi...
- Page 2 Some of the equipment in this manual may not apply to your vehicle, depending on which model you have. To the best knowledge of Columbia ParCar Corp., the material contained herein is accurate as of the date this publication was approved for printing. Columbia ParCar Corp. is not liable for errors in this manual or for incidental or consequential damages that result from the use of the material in this manual.
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Page 3: Table Of Contents
RETURNING VEHICLE TO SERVICE IMPORTANT INFORMATION NOTICE: In an effort to streamline product support, please ensure your vehicle is properly registered with Columbia ParCar. Registration allows for more effective product support including product updates and warranty processing. Please consult with your servicing dealer to verify or complete the registration process. -
Page 4: Introduction
Each vehicle contains a unique Vehicle Identification Number (VIN) which describes facts and features of the vehicle. Summit vehicle can be configured for on road use or off road use. Vehicle with a 13 digit VIN are off road use as Personal Transport Vehicles (PTV). -
Page 5: Digit Vin Matrix
Figure 1-2 1.3 13 DIGIT VIN MATRIX S2T = 2-Passenger S4T = 4 Passenger Digit 1 – 3 Model SUS = Short Bed Utility SUL = Long Bed Utility E = DC Drive Sep Ex, Regen Digit 4 Power Systems F = DC Drive Sep Ex, Regen w/ encoder G = AC Drive Induction Motor 4 = 48 Volt (8 –... -
Page 6: Digit Vin Matrix
1.4 17 DIGIT VIN MATRIX Digit 1 – 3 Mfg. ID 5FC = Columbia ParCar Digit 4 Vehicle Type L = Low Speed Vehicle Digit 5 Series S = Summit 2 = Two Person 3 = Long Bed Digit 6 Body Type... -
Page 7: Safety
It is Columbia ParCar Corporation’s specific recommendation that the following warnings must be observed at all times. Not all are repeated throughout this manual, but the recommendations included must be observed whenever these subjects (vehicle operation hazards, battery hazards, etc.) are encountered. - Page 8 No modifications or additions, which affect the mechanical or electrical integrity and the safe operation of the unit, shall be made without the written approval of the manufacturer. If in doubt about any modification, contact your local Columbia Dealer or Columbia ParCar Corp. Customer Service. 2012 Summi...
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Page 9: Operations And Controls
3.0 OPERATIONS AND CONTROLS 3.1 IMPORTANT FIRST STEP Upon initial delivery, it is very important that the battery pack is properly charged. This is required if the vehicle is to be stored for later use or is to be used immediately. ... - Page 10 If any problems are found, Do not operate vehicle until repairs are made. Failure to make necessary repairs could result in fire, severe personal injury, property damage or death. Consult your local Columbia Dealer for professional service. 3.3 SEATS AND SEAT BELTS NOTICE: Adjust seat before driving.
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Page 11: Vehicle Controls
Seat belts must be worn at all times when the vehicle is in motion. Follow all local safety seat belt laws. mportant Seat Belt Information The seat belt is designed to hold one person. Never place a child on your knees and attach seat belt. ... - Page 12 Figure 3.3.1 3.3.4 LIGHT SWITCH – Figure 3.3.1 Arrow D The light switch is a two-position switch. Move switch up to activate headlights and taillights, down to turn off. 3.3.5 WINDSHIELD WIPER – Figure 3.3.1 Arrow E If equipped, the windshield wiper switch (E) is a two-position toggle switch. Move switch up to activate wiper and down to turn off.
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Page 13: System Status Light
With the power keyswitch “ON”, if this green status light is not lit or is flashing refer to Section 5.11 CONTROLLER TROUBLESHOOTING. 3.3.8 OPERATING INSTRUCTION - Figure 3.3.1 Arrow H Read carefully before operating the vehicle. Promptly replace if removed or damaged. Contact Columbia ParCar for replacements if needed. 3.3.9 WARNING LABEL - Figure 3.3.1 Arrow I Read carefully before operating the vehicle. -
Page 14: Charger Receptacle
3.3.15 CHARGER RECEPTACLE AND REMOTE LED The charger receptacle (Figure 3.3.4) is located on the panel by the driver’s position. The AC cord is plugged in here for battery charging. The charger is inter-locked with the traction control system which powers down the vehicle during charging. Near the receptacle is a remote multicolored LED which will indicate the Delta Q charge status. -
Page 15: Pre-Operation Checklist
3.5 PRE-OPERATION CHECKLIST Should any item malfunction or need adjustment, do not operate vehicle until the problem has been corrected. ITEM PROCEDURE Fully charged or adequately charged to provide power for duration of operations. The AC cord is disconnected from the vehicle. Electrolyte level in each cell covers the top of cell plates. -
Page 16: Electric System
4.0 ELECTRIC SYSTEM 4.1 IMPORTANT INFORMATION The type of battery used in a Columbia vehicle has a service requirement which is quite different from that of an automotive battery. The electric vehicle battery supplies all of the power to drive the vehicle. During operation the power stored in the batteries is expended. -
Page 17: Battery Inspection & Maintenance
NOTICE: Automotive batteries should never be used for "deep cycle" application, as their useful life will be very short. Install surge arrestors on incoming AC power lines. Surge arrestors will help protect electrical/electronic components in the charger and vehicle from all but direct or “close proximity” lightning strikes. Damaged or corroded battery terminals should be replaced or cleaned as necessary. -
Page 18: Battery Cleaning
Weekly an equalization charge is to be applied to the battery pack. This process balances the electrical charge in the battery pack and will extend battery life. The following procedure is used to complete this. Charge the battery pack allowing the Delta-Q Charger to go to green 100% charge. ... -
Page 19: Charger Operating
NOTICE: Do not cover the charger cabinet or cooling fins with clothing, blankets, or other material. Fins provide ventilation and prevent overheating. Do not disassemble the charger. There are no serviceable components. 4.5.1 CHARGER OPERATING INSTRUCTIONS Connect the supplied power cord to the vehicle charger receptacle and to a properly grounded wall outlet. Charger start and charge time is automatic. -
Page 20: Check/Change Charging Algorithm
4.5.3 CHECK / CHANGE CHARGING ALGORITHM The Delta-Q Charger has been programmed for use with the Columbia ParCar supplied batteries and contains ten algorithms for use with different batteries. The Table A details these battery models. NOTICE: For maximum battery life the correct algorithm must be used. -
Page 21: Excessively Discharged Batteries
To check/change the charging algorithm: Disconnect the charger positive connector from battery pack. Apply AC power and after the LED test, the algorithm # will be displayed for 11 seconds. To change the algorithm, touch the positive connector during the 11 second display period to the battery pack’s positive terminal for 3 seconds and then remove. -
Page 22: Battery Removal And Installation
4.8 TIPS FOR PROLONGING BATTERY LIFE NOTICE: A common misconception is Deep Cycle Batteries develop a memory, lose capacity, or must be discharged until the BDI warning flashes and then recharged. Deep Cycle Wet Lead Acid Batteries are not like cell phone NiCad Batteries. Deep Cycle Batteries benefit from frequent charging and being maintained at as close as possible to a 100% state of charge. -
Page 23: Servicing Your Vehicle
5.0 SERVICING YOUR VEHICLE MAINTENANCE GUIDELINES To ensure that the vehicle is kept in a safe and correct operating condition, it must be inspected and maintained on a regular basis. Proper lubrication, electrical control adjustments, safety feature checks, etc. performed at recommended intervals will help prevent damage or failure of the unit while providing optimum performance. -
Page 24: Cleaning
NOTICE: The wheel may be bent if not torqued in a crossing pattern. This will cause the wheel to wobble. 5.6 CLEANING Wash underside to remove all dirt and debris. Do not direct high pressure water at the controller, speed switches, or tops of the batteries. -
Page 25: Maintenance Schedule - Qualified
5.9 MAINTENANCE SCHEDULE - QUALIFIED TECHNICIAN It is recommended that the following be performed by a trained qualified technician or your Columbia Dealer Semi- Item Operation Quarterly Annual Annual Tires Front wheel alignment and camber. Test batteries. Electrical Inspect motor condition and operation. Check brakes, clean, adjust, replace if needed. - Page 26 A “2 Flash fault” may indicate a start-up sequence fault. This is caused when the vehicle direction selector is not in the neutral position when the power keyswitch is turned on. Steps to take to possibly clear this fault are: ...
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Page 27: Towing & Transporting
NOTICE: Never tow a vehicle behind an auto or truck unless on an approved trailer. When trailering your vehicle over long distances or on the highway observe the following: Use trailers specifically designed to carry your Columbia ParCar vehicle that meets all federal, state and local requirements. -
Page 28: Vehicle Storage
7.0 VEHICLE STORAGE (over 6 weeks) 7.1 BATTERY PREPARATION Before storage make sure batteries are fully charged and the electrolyte is full in all cells per Section 4.2. Clean the batteries and connections per Section 4.3. The Delta-Q charger has the capability to test and recharge batteries during storage. Leave the batteries connected and the Delta-Q charger plugged into a reliable AC source. - Page 29 1115 Commercial Avenue • Reedsburg, WI 53959 Phone: (608) 524-8888 • Fax: (608) 524-8380 (800) 222-4653 • Web: www.parcar.com 2012 Summi...
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