Columbia ParCar P4E-SE-48S Manuals

Manuals and User Guides for Columbia ParCar P4E-SE-48S. We have 1 Columbia ParCar P4E-SE-48S manual available for free PDF download: Service Manual

Columbia ParCar P4E-SE-48S Service Manual

Columbia ParCar P4E-SE-48S Service Manual (106 pages)

Brand: Columbia ParCar | Category: Offroad Vehicle | Size: 13 MB

Table of Contents

Model Identification
2
Table of Contents
3
Section 1 - Safety

7
- Overview
  7
- Safety Information
  7
- Safety Preparations
  8
- Icons in Procedures
  9
- Decals
  9
Section 2 - General Information

10
- Vehicle Model Information
  10
- Vehicle Identiﬁ Cation Number (VIN) Charts
  10
- Safety Committee
  11
  - Model Information
    11
- Vehicle Speciﬁ Cations
  12
  - Vehicle Specifications
    12
- Controls and Operation
  13
  - Location of Controls
    13
  - Operation
    13
- Pre-Operation Inspections
  14
- Pre-Operation Check List
  14
Section 3 - Maintenance

16
- Periodic Maintenance
  16
- Batteries
  19
  - Brake Pedal
    19
- Rear Axle
  19
- Chassis Cleaning
  19
- Seat Cleaning
  19
- Lifting Instructions
  20
  - Tools Required
    20
  - Hoist Lifts
    20
  - Floor Jack Procedure
    20
  - Jack Stands
    20
- Vehicle Storage
  21
- Returning Vehicle to Service
  21
- Transporting the Vehicle
  21
- Torques and Metric Conversion Factors
  22
Section 4 - Troubleshooting

24
Section 5 - Accelerator and Brakes

41
- Accelerator Pedal
  41
- Mechanical Brake System
  41
  - General
    41
  - Periodic Brake Inspection
    41
  - Annual Brake Inspection
    41
  - Mechanical Rear Drum Brake
    42
- Brake Cable Replacement
  44
  - Mechanical Brake Adjustments
    44
- Hydraulic Brake System
  45
  - General
    45
  - Periodic Brake Inspection
    45
  - Annual Brake Inspection
    45
  - Hydraulic Rear Drum Brake
    45
  - Hydraulic Master Cylinder
    48
  - Hydraulic Front Disc Brake
    49
  - Hydraulic Brake Adjustments
    51
Section 6 - Front Wheels, Steering & Front Suspension

52
- General
  53
- Speciﬁ Cations
  53
- Front Wheels and Hubs
  53
- Tires
  55
  - General
    55
  - Removing Tire
    55
  - Installing Tire
    55
- Steering Wheel
  56
  - Removing Steering Wheel
    56
  - Installing Steering Wheel
    56
- Rack and Pinion Steering Assembly
  56
- Front Suspension System
  57
- Steering and Front Suspension Adjustments
  58
  - Camber Adjustment
    58
  - Toe in Adjustment
    58
& Axle Assembly

61
Section 7 - Rear Wheels, Rear Suspension

61
- Rear Wheels
  61
  - Removing Rear Wheels
    61
  - Rear Axle Wheel Bearings
    61
  - Installing Rear Wheels
    61
- Tires
  61
- Safety First
  61
- Rear Suspension
  61
- Rear Axle Assembly
  62
  - Removing Rear Axle
    62
  - Disassembling Rear Axle
    63
  - Assembling Rear Axle
    68
  - Installing Rear Axle
    70
- Rear Axle Differential Oil
  71
  - Changing Differential Oil
    71
Section 8 - Body and Chassis

72
- Front Body
  73
- Replacing Front Headlight Bulb
  73
- Replacing Front Turn Signal Bulb
  73
- Front Bumper
  74
- Back Rests and Frame
  74
- Seat Cushion and Handrails
  75
- Center Body
  75
- Bag Rack
  76
- Tail Lights and Rear Turn Signals
  76
- Rear Body
  77
- Rear Bumper
  77
- Console Controls
  77
- Steering Wheel
  78
- Horn
  79
- Turn Signal / Emergency Flasher Control
  79
Section 9 - Batteries and Battery Charger

82
- Safety
  83
- General Information
  84
- Battery Inspection
  84
- Battery Cleaning
  84
- Battery Service (Water)
  85
- Battery Charging
  86
- Delta-Q Charger Operation
  89
- Red Light Charger Error Codes
  89
- Charging Procedure
  90
- Special Charging Procedure for Excessively Discharged Batteries
  91
- Testing Batteries
  91
- Storing Batteries
  93
- Replacing Batteries
  93
- Battery Charger
  93
Section 10 - Traction Drive System

96
- Traction Motor
  97
  - Maintenance
    97
  - External Motor Inspection
    97
  - Internal Motor Inspection
    97
  - Traction Motor Removal
    97
  - Traction Motor Disassembly
    98
  - Armature Inspection
    98
  - Armature Testing
    99
  - Brushes
    99
  - Brush Springs
    99
  - Bearing
    100
  - Bearing
    101
  - Frame and Field Coils
    101
  - Field Coil Maintenance
    101
  - Inspection
    101
  - Traction Motor Reassembly
    101
  - Traction Motor Installation
    102
- Controller
  103
  - Smartdrive Traction Motor System
    103
  - Aceplus Traction Motor System
    103
  - Controller Testing
    103
  - Removing the Controller
    103
  - Installing the Controller
    104
  - Contactor/Solenoid
    104
  - Removing the Contactor
    104
  - Installing the Contactor
    104

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