Triumph TR2 Service Instructions Manual page 108

CLUTCH
(d) Screw the rod together with the jam
nut to the fork and lock. Check by
moving the fork assembly and readjust
if necessary.
Fig. 3
The Slave Cylinder and support bracket.
16. TO REMOVE THE FLEXIBLE HOSE
(a) Drain the hydraulic system.
(b) Holding the hexagon of the fleiible
hose, withdraw the Bundy tubing by
first removing the union nut.
(c) Still holding the hexagon of the flexible
hose, remove the locking nut and
shake proof washer.
(d) Withdraw the flexible hose from its
bracket and disconnect it from the slave
(c) Still holding the hexagon of the hose
secure it to the chassis bracket with the
shakeproof washer and lock-nut.
(d)
Insert the Bundy tubing into its hous-
ing and check that it is
correctly
seated before securing with the union.
nut.
( e ) Bleed the clutch system as described on
page 4.
REMOVAL OF THE SLAVE CYLIN-
DER (with fork-rod assembly) Fig. 3.
(a) Remove the flexible hose as described
on this page.
(b) Unhook the spring from the slave cyl-
inder support plate. Remove the split
pin and the clevis pin exercising care
not to mislay the spring between the
fork and the clutch shaft lever. Remove
the spring attachment plate.
(c) Remove the nyloc nut from the slave
cylinder stay and the nut, bolt and
lock washer from the lower cylinder
fixing point and withdraw slave cylin-
der from its support plate.
(d)
Withdraw the fork assembly from the
slave cylinder together with the rubber
boot by first removing the wire clip
from the exterior of the boot and slave
cylinder.
cylinder.
19.
TO REPLACE SLAVE CYLINDER
Ensure that its whole length is turned
whilst unscrewing as any twist will im-
(a) Seat the slave cylinder in the support
pair the life of the hose.
bracket with the bleed screw upper-
most.
17. TO FIT
THE FLEXIBLE HOSE
Ensure that all connections are perfectly
clean. Dirt being allowed to enter the system
may cause blockages, or damage to the
highly polished bores and pistons resulting
in expensive replacements.
(a) Utilising a new copper gasket, attach
and secure the flexible hose to the lower
port of the slave cylinder.
(b) Feed the hose into the bracket welded
on the left hand chassis member. Grip-
ing the hexagon of the hose with a
spanner set the hose in such a manner
that it will have a free run, away from
all obstructions and rubbing contacts.
(b) Secure at the uppermost point by a
nyloc nut on the threaded end of the
stay and at the lowermost point with
nut, bolt and lock washer.
(c) Fit the small coil spring and spring
anchor plate either side of the clutch
operating lever, followed by the fork
assembly. Secure with the clevis pin
and lock with split pin.
(d) Attach the return spring to the spring
anchor plate of the fork end assembly
and anchor the other end to the slave
cylinder support bracket.
( e )
Fit the flexible hose as described on
this page.
(f) Adjust the clutch
at
the fork end assem-
bly as described on page 4.