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EUROPEAN USERS
400V 50Hz SUPPLY DETAILS ARE
INCLUDED WITH ELECTRICAL CON-
TROL BOX. DISREGARD SUPPLY WIR-
ING DETAILS IN THIS MANUAL
INSTALLATION AND OPERATION MANUAL
9,000 POUND CAPACITY
COMMERCIAL GRADE
FOUR-POST LIFTS
MODELS:
HD-9AE
ORIGINAL INSTRUCTIONS IN
ENGLISH LANGUAGE
RECEIVING
The shipment should be thoroughly inspected as soon as it
is received. The signed Bill of Lading is acknowledgement
by the shipping carrier as receipt of this product as listed
in your invoice as being in a good condition of shipment. If
any of these goods listed on this Bill of Lading are missing
or damaged, do not accept goods until the shipping carrier
makes a notation on the freight bill of the missing or dam-
aged goods. Do this for your own protection.
IMPORTANT SAFETY INSTRUCTIONS
SAVE THESE INSTRUCTIONS
PLEASE READ THE ENTIRE CONTENTS OF THIS MANUAL PRIOR TO INSTAL-
LATION AND OPERATION. BY PROCEEDING WITH LIFT INSTALLATION
AND
OPERATION
YOU
AND
COMPREHEND
FORWARD THIS MANUAL TO ALL OPERATORS. FAILURE TO OPER-
ATE THIS EQUIPMENT AS DIRECTED MAY CAUSE INJURY OR DEATH.
BE SAFE
Your new lift was designed and built with safety in mind.
However, your overall safety can be increased with proper
training and thoughtful operation on the part of the opera-
tor. DO NOT operate or repair this equipment without
reading this manual and the important safety instructions
shown inside. Keep this operation manual near the lift at
all times. Make sure that ALL USERS read and understand
this manual.
1
AGREE
THAT
YOU
THE
FULL
CONTENTS
Manual Revision D6 - March 2020
Manual Part Number 5900175
Keep this operation manual near the
machine at all times. Make sure that
ALL USERS read this manual.
Santa Paula, CA. 93060, USA
FULLY
UNDERSTAND
OF
THIS
MANUAL.
1645 Lemonwood Dr.
Toll Free 1-800-253-2363
Tel: 1-805-933-9970
www.bendpak.com
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Table of Contents
Related Manuals for BendPak HD-9AE
Summary of Contents for BendPak HD-9AE
- Page 1 Manual Part Number 5900175 INSTALLATION AND OPERATION MANUAL 9,000 POUND CAPACITY COMMERCIAL GRADE FOUR-POST LIFTS MODELS: HD-9AE Keep this operation manual near the machine at all times. Make sure that ORIGINAL INSTRUCTIONS IN ENGLISH LANGUAGE ALL USERS read this manual.
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Page 2: Warranty / Serial Number Information
Our comprehensive product warranty means more than a commitment to you; it’s also a commitment to the value of your new BendPak lift. For full warranty details and to register your new lift contact your nearest BendPak dealer or visit http:/ / www.bendpak.com/ support/ warranty/... -
Page 3: Definitions Of Hazard Levels
RECEIPT. Support claim with copies of the bill of lad- ing, freight bill, invoice, and photographs, if available. BendPak’s willingness to assist in helping you process your claim does not make BendPak responsible for collec- WARNING ! tion of claims or replacement of lost or damaged materials. -
Page 4: Table Of Contents
TABLE OF CONTENTS Contents Page No. Warranty / Serial Number Information ............. . 2 Definitions of Hazard Levels . -
Page 5: Installer/Operator Agreement/ Protective Equipment
Shop aprons or shop coats may also be worn, however or damage to property. loose-fitting clothing should be avoided. I understand that BendPak lifts are designed to be Tight-fitting leather gloves are recommended to protect installed in indoor locations only. Failure to follow instal- the technician’s hands when handling parts. -
Page 6: Introduction
INTRODUCTION 1. Carefully remove the crating and packing materials. 2. Check the voltage, phase, and proper amperage CAUTION! Be careful when cutting steel banding mate- requirements for the motor shown on the motor plate. rial as items may become loose and fall causing personal Electrical work should be performed only by a certified harm or injury. -
Page 7: Step 1 / Selecting Site
28 days minimum. IMPORTANT NOTE: BendPak lifts are supplied with installation instructions and concrete fasteners meeting the criteria as prescribed by the American National Standard "Automotive Lifts - Safety Requirements for Construction, Testing, and Validation" ANSI/ALI ALCTV-2011. Lift buyers are responsible for any special regional structural and/or seismic anchoring requirements specified by any other agencies and/or codes such as the Uniform Building Code (UBC) and/or International Building Code (IBC). -
Page 8: Assembly View / Description Of Parts
When removing the lift from shipping angles, pay close attention as the ramps can slide and can cause injury. Prior to removing the bolts make sure the ramps are held securely by a fork lift or some other heavy lifting device. PARTS INVENTORY Be sure to take a complete inventory of parts prior to beginning installation. -
Page 9: Floor Plan / General Specifications
FLOOR PLAN / GENERAL SPECIFICATIONS NOTE: TO CHECK IF LIFT IS SQUARE, DIAGONAL MEASUREMENTS OF POSTS AS SHOWN ABOVE MUST BE EQUAL. HD-9AE Lifting Capacity 9,000 lbs / 4082 Kg. Max capacity / front axle 4,500 lbs. / 2,041 kg Max capacity / rear axle 4,500 lbs. -
Page 10: Clearances
CLEARANCES 1. Lift Location: Use architects plan and Engineers Note: Maximum shim thickness is 1/2” per column using automatic level (transit) when available to locate lift. The shims and anchors provided with lift. above shows clearances of a typical bay layout. Lift floor area should be level. -
Page 11: Step 3 / Post And Crosstube Installation
THE MAXIMUM SHIM THICKNESS RECOMMENDED BY THE FACTORY IS NO MORE THAN 1/2” PER COLUMN USING SHIMS AND ANCHORS PROVIDED WITH THE LIFT. A MAXIMUM SHIM THICKNESS OF 2” IS POSSIBLE BY ORDERING OPTIONAL SHIM PLATES. CONTACT YOUR AUTHORIZED BENDPAK DISTRIBUTOR FOR ORDERING INFORMATION. -
Page 12: Step 4 / Raising The Crosstubes
Install an M16 jam nut on to ladder bolt prior to the The posts and crosstubes are now in position for installation of the Top Plate weldment. (See Fig 3.5) ramp installation. (See Fig 3.8) Fig 3.5 Fig 3.8 Jam Nut must be installed prior to the installation of Top Plate weldment... -
Page 13: Step 5 / Power Side Ramp Installation
STEP 5 Fig 4.2 (Power Side Ramp Installation) Locate the POWER SIDE RAMP easily identified by the cylinder and sheaves assembled in the ramp or the sheave roller mounting plates welded on the underside. The Power Side Ramp will be positioned on the side of Slack the lift where the Power Unit is installed. -
Page 14: Step 6 / Off Side Ramp Installation
Fig 5.3 DANGER ! DO NOT PROCEED WITH CABLE INSTALLATION OR GO NEAR THE LIFT WORK AREA UNLESS VISUAL CONFIRMATION IS MADE OF ALL SAFETY LOCKS BEING ENGAGED. ALL LOCKS MUST BE ENGAGED BEFORE PROCEEDING. FAILURE TO COMPLY WITH THESE INSTRUCTIONS MAY RESULT IN SEVERE PERSONAL INJURY OR DEATH. - Page 15 WARNING! WHEN THE CABLE ADJUSTING NUTS BOTTOM OUT ON THE THREADED END OF THE CABLE CONNECTOR AND THERE IS STILL SLACK IN THE CABLES, THE CABLES HAVE STRETCHED BEYOND THE SAFE USEFUL LENGTH AND NEED TO BE REPLACED WITH FACTORY APPROVED CABLE ASSEMBLIES. DO NOT PLACE WASHERS, SPACERS OR OTHER DEVICES TO “SHORTEN”...
- Page 16 4. With the cables properly routed, hold the sheaves in position and install the sheave axle. (See Fig. 7.12) DANGER ! Fig 7.12 DO NOT PROCEED UNLESS VISUAL CONFIRMATION IS MADE OF ALL SAFETY LOCKS. ALL LOCKS MUST BE ENGAGED BEFORE PROCEEDING. FAILURE TO COMPLY WITH THESE INSTRUCTIONS MAY RESULT IN SEVERE PERSONAL INJURY OR DEATH.
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Page 17: Step 8 / Mounting The Hydraulic Power Unit
8. Route the cable ends through the ends of each cross- Fig 7.18 tube, over the SLACK SAFETY SHEAVE then to the top of each column. Secure using the M18 hex nuts and flat washers. Tighten each nut until there is at least 3/4” of threading protruding through the top of the nut. -
Page 18: Step 9 / Routing Hydraulic Hoses
The standard Power Unit for your lift is 220 volt, 60HZ, single phase. All wiring must be per- formed by a certified electrician only. SEE WIRING INSTRUCTIONS AFFIXED TO MOTOR FOR PROPER WIRING INSTRUCTIONS. WARNING ! DO NOT run Power Unit with no oil. Damage to pump can occur. The Power Unit must be kept dry. - Page 19 Fig 9.5 90° Air Line Compression Fitting 90° Air Line Compression Fitting 90° O-Ring Fitting 5. Route both the Power Unit Hydraulic Hose and TWO (2) Fig. 9.2 lengths of Air Line through the Flex Hose. (See Fig. 9.6) Fig 9.6 2.
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Page 20: Step 10 / Routing Air Lines
STEP 10 7. Connect the hydraulic hose and air line as shown (Routing Air Lines) below making sure the hydraulic hose passes through the retaining rings. MAKE SURE HOSES ARE KEPT CLEAR OF CABLES. There will be one air line hose left unconnected in 1. - Page 21 SAFETY AIR LINE ROUTING NOTE: CUT THE PROVIDED 1/4” AIR LINE TUBING WITH A SHARP BLADE TO LENGTHS AS REQUIRED. TUBING MUST BE CUT SQUARE WITH ALL PLASTIC BURRS REMOVED. AIR TUBING ASSEMBLY: SEE PAGE 19 FOR ASSEMBLY OF AIR LINE TUBING INTO FITTING. AIR TUBING DISASSEMBLY: REMOVING THE AIR TUBING FROM THE COMPRESSION FITTINGS WILL CAUSE DAMAGE TO THE TUBING ITSELF.
- Page 22 DANGER! DO NOT PERFORM ANY MAINTENANCE OR INSTALLATION OF ANY COMPONENTS WITH OUT FIRST ENSURING THAT ELECTRICAL POWER HAS BEEN DISCONNECTED AT THE SOURCE OR PANEL AND CANNOT BE RE-ENERGIZED UNTIL ALL MAINTENANCE AND/OR INSTALLATION PROCEDURES ARE COMPLETED. IMPORTANT POWER-UNIT INSTALLATION NOTES n DO NOT run power unit with no oil.
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Page 24: Step 11 / Power Unit Electrical Connection
STEP 11 (Power Unit Electrical Connection) DANGER! DANGER ! RISK OF EXPLOSION! THIS EQUIPMENT HAS INTERNAL ARCING OR PARTS THAT MAY SPARK AND ALL WIRING MUST BE PERFORMED SHOULD NOT BE EXPOSED TO FLAMMABLE VAPORS. BY A LICENSED ELECTRICIAN. MOTOR SHOULD NOT BE LOCATED IN A RECESSED AREA OR BELOW FLOOR LEVEL. -
Page 25: Step 13 / Lift Start-Up / Final Adjustments
Continue pressing the raise button until the cables Fig 12.1 are taut and the lift starts to move. RAISE LIFT UNTIL THE CYLINDER BOTTOMS OUT Make sure the ends AND THE LIFT STOPS. ADJUST EACH CABLE SO THAT of all three (3) springs EACH SAFETY LOCK RESTS AT ONE INCH ABOVE THE are securely attached TOP SAFETY LOCK POSITION. -
Page 26: Step 14 / Anchoring The Posts
(Optional - Anchoring the Posts) Fig. 14.3 1. Before proceeding, make certain the lift is positioned IMPORTANT NOTE: BendPak lifts are supplied with installation instructions and concrete fasteners meeting the criteria as prescribed by the American National Standard "Automotive Lifts - Safety Requirements for Construction, Testing, and Validation"... -
Page 27: Step 15 / Installing Accessories
Rotor Clip Fig 15.2 Hinge Pin Tire Stop Fig 14.6 6. With the Shims and Anchor Bolts in place, tighten Nut Fig 15.3 three to five turns past finger tight. Do not use an Impact Wrench for this procedure. (See Fig. 14.6) Drive-Up Ramp IMPORTANT ! -
Page 28: Post Installation Checklist
STEP 17 5. Beginning with the “A” position, sight the Level to the (Bleeding the Cylinder) target and mark the number or the graduation on the inch scale of the target that aligns to the crosshairs of the Level. (See Fig. 16.1) 1. -
Page 29: Step 17 / Bleeding The Cylinder
OPTIONAL EQUIPMENT INSTALLATION Rolling Jack maximum weight capacity for use with HD-9 is 4,500 lb (2,041 kg) per unit. HD-9-12X-14 Rolling Jack Air Line Kit Installation Part # 5174009 REV 01-06-09... - Page 30 Adapter Plate Required for HD-9,12,14; HDS-14 Adapter Plate Required for HD-9,12,14; HDS-14...
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Page 31: Step 18 / Operation Instructions
• DAILY inspect your lift. Never operate if it malfunctions or if it has broken or damaged parts. Use only quali- (Lift Operation Safety) fied lift service personnel and genuine BendPak parts to make repairs. • THOROUGHLY train all employees in use and care of lift, using manufacturer’s instructions and “Lifting It... -
Page 32: Step 19 / Lift Operation Safety
LIFT OPERATION SAFETY (CONT’D) • ALWAYS keep area around lift free of tools, debris, grease and oil. • NEVER overload lift. Capacity of lift is shown on DANGER! nameplate affixed to the lift. VISUALLY CONFIRM THAT ALL PRIMARY SAFETY • DO NOT stand in front of the vehicle while it is being LOCKS ARE ENGAGED BEFORE ENTERING WORK positioned in lift bay. -
Page 33: Maintenance
2. Check safety locks to ensure they are in good operat- ing condition. 3. Check cables and sheaves for wear. Replace worn parts as required with genuine BendPak parts. 4. Inspect adapters for damage or excessive wear. Re- place as required with genuine BendPak parts. -
Page 34: Wire Rope Inspection And Maintenance
WIRE ROPE INSPECTION AND MAINTENANCE Lifting cables should be replaced every three to five years or when visible signs of damage are apparent. DO NOT USE LIFT WITH DEFECTIVE / WORN CABLES. t Lifting cables should be maintained in a well-lubricated condition at all times. Wire rope is only fully protected when each wire strand is lubricated both internally and externally. - Page 35 Safe Lift Operation Automotive and truck lifts are critical to the operation and profitability of your business. The safe use of this and other lifts in your shop is critical in preventing employee injuries and damage to customer’s vehicles. By operating lifts safely you can insure that your shop is profitable, productive and safe.
- Page 36 Safe Lift Operation (Cont’d) DO NOT leave the controls while the lift is still in motion. DO NOT stand directly in front of the vehicle or in the bay when vehicle is being loaded or driven into position. DO NOT Go near vehicle or attempt to work on the vehicle when being raised or lowered. REMAIN CLEAR of lift when raising or lowering vehicle.
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Page 37: Troubleshooting Guide
8. Oil seal damaged or cocked ......Replace oil seal around pump shaft. 9. See Installation Manual ......Contact BendPak Customer Support. - Page 38 INSTRUCTION See Installation Manual ......Contact BendPak Customer Support. Replace with new part ......Replace with new part.
- Page 39 4. Bleed cylinders ........See Installation Manual. 5. See Installation Manual ......Contact BendPak Customer Support.
- Page 40 6. Return unit for repair ....... Return unit for repair. 7. See Installation Manual ......Contact BendPak Customer Support.
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Page 41: Lubrications Points
Grease Port / Lubrication Locations Lubricate Once A Week Torque Recommendations VALUES ARE STATED IN FOOT POUNDS (ft-lb) SAE 0-1-2 SAE Grade 5 SAE Grade 8 SOCKET HEAD CAP SCREW CLASS 4.8 CLASS 8.8 CLASS 10.9 CLASS 12.9 Bolt Size Bolt Size (SAE) (Metric) -
Page 48: Maintenance Records
MAINTENANCE RECORDS ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________... - Page 49 MAINTENANCE RECORDS ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________...
- Page 52 For Parts Or Service Contact: BendPak Inc. / Ranger Products 1645 Lemonwood Dr. Santa Paula, CA. 93060 Tel: 1-805-933-9970 Toll Free: 1-800-253-2363 Fax: 1-805-933-9160 www.bendpak.com p/n 5900175...
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