1. Manuals
  2. Brands
  3. BendPak Manuals
  4. Lifting Systems
  5. HD-7ZM
  6. Installation and operation manual

BendPak HD-7ZM Installation And Operation Manual

7,000 pound capacity four-post parking lift
Hide thumbs
Table of Contents

Advertisement

Quick Links

Download this manual
INSTALLATION AND OPERATION MANUAL
7,000 POUND CAPACITY
FOUR-POST PARKING LIFT
MODEL:
HD-7MZ
Keep this operation manual near the
machine at all times. Make sure that
ALL USERS read this manual.
RECEIVING
The shipment should be thoroughly inspected as soon as it
is received. The signed Bill of Lading is acknowledgement
by the shipping carrier as receipt of this product as listed
in your invoice as being in a good condition of shipment. If
any of these goods listed on this Bill of Lading are missing
or damaged, do not accept goods until the shipping carrier
makes a notation on the freight bill of the missing or dam-
aged goods. Do this for your own protection.
IMPORTANT SAFETY INSTRUCTIONS
SAVE THESE INSTRUCTIONS
PLEASE READ THE ENTIRE CONTENTS OF THIS MANUAL PRIOR TO
INSTALLATION
AND
INSTALLATION AND OPERATION YOU AGREE THAT YOU FULLY
UNDERSTAND AND
MANUAL. FORWARD THIS MANUAL TO ALL OPERATORS. FAILURE TO
OPERATE THIS EQUIPMENT AS DIRECTED MAY CAUSE INJURY OR DEATH.
BE SAFE
Your new lift was designed and built with safety in mind.
However, your overall safety can be increased with proper
training and thoughtful operation on the part of the operator.
DO NOT operate or repair this equipment without reading
this manual and the important safety instructions shown
inside. Keep this operation manual near the lift at all times.
Make sure that ALL USERS read and understand this
manual.
OPERATION.
BY
PROCEEDING
COMPREHEND THE FULL CONTENTS OF THIS
Santa Paula, CA. 93060, USA
WITH
LIFT
Manual REV A
10/27/2016 pn# 5900972
1645 Lemonwood Dr.
Toll Free 1-800-253-2363
Tel: 1-805-933-9970
Fax: 1-805-933-9160
www.bendpak.com

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the HD-7ZM and is the answer not in the manual?

Questions and answers

Related Manuals for BendPak HD-7ZM

Summary of Contents for BendPak HD-7ZM

  • Page 1 Make sure that ALL USERS read and understand this aged goods. Do this for your own protection. manual. 1645 Lemonwood Dr. Santa Paula, CA. 93060, USA Toll Free 1-800-253-2363 Tel: 1-805-933-9970 Fax: 1-805-933-9160 www.bendpak.com...

  • Page 2: Warranty / Serial Number Information

    Our comprehensive product warranty means more than a commitment to you. It is also a commitment to the value of your new BendPak lift. For full warranty details and to register your new lift contact your nearest BendPak dealer or visit: http:/ /www.bendpak.com/support/warranty/...

  • Page 3: Definitions Of Hazard Levels

    Our willingness to assist in product or property damage. helping you process your claim does not make BendPak Inc. responsible for collection of claims or replacement of lost or damaged materials.

  • Page 4: Table Of Contents

    TABLE OF CONTENTS Contents Page No. Warranty / Serial Number Information ..........2 Definitions of Hazard Levels .

  • Page 5: Installer Operator/ Protective Equipment

    I understand that BendPak lifts are designed to be installation and operation activities. installed in indoor locations only. Failure to follow...

  • Page 6: Introduction

    INTRODUCTION 1. Carefully remove the crating and packing 2. Check the voltage, phase and proper amperage materials. CAUTION! Be careful when cutting steel requirements for the motor shown on the motor plate. banding material as items may become loose and fall Wiring should be performed by a certified electrician only.

  • Page 7: Tools Required

    TOOLS REQUIRED Rotary Hammer Drill or Similar Medium Crescent Wrench 3/4” Masonry Bit Medium Pipe Wrench Hammer Crow Bar 4 Foot Level Chalk Line Open-End Wrench Set: SAE/Metric Medium Flat Screwdriver Socket And Ratchet Set: SAE/Metric Tape Measure: 25 Foot Minimum Hex-Key / Allen Wrench Set Needle Nose Pliers Large A-Frame Ladder...

  • Page 8: Assembly View / Description Of Parts

    Large Windows HD-7MZ SERIES (4 Pulleys) ASSEMBLY VIEW Tire Stops Offside Stiffener Runway Drive Up Ramps Front Crosstube Rear Crosstube Stabilizing Cables Small Windows (2 Pulleys) Power Unit Column WARNING: When removing the lift from shipping angles, pay close attention as the posts can slide and can cause injury.

  • Page 9: Floor Plan / Specifications

    FLOOR PLAN *IMPORTANT NOTE* Check Diagonal Measurements To Ensure Square Layout Diagonal Measurements Must Be Equal. MODEL HD-7MZ Lifting Capacity 7,000 Lbs. / 3,175 Kg A Overall Width 110” / 2,800 mm B Outside Length 198” / 5,028 mm C Overall Length 213”...

  • Page 10: Clearances

    CLEARANCES HD LIGHT DUTY APPROACH B. Place target on floor at column positions (NOT 1. Lift Location: Use architects plan and Engineers on column base plates) and record readings. automatic level (transit) when available to locate lift. The above shows clearances of a typical bay layout. Lift floor C.

  • Page 11: Power Unit Location

    POWER UNIT LOCATION IMPORTANT NOTE: The Power Unit can be located at either “X” For the remainder of this instruction we will location shown below. It is important to illustrate the Power Unit mounted at the locate the POWERSIDE Runway (with Cyl- PASSENGER-SIDE (RIGHT) REAR Column - inder) on the SAME SIDE as the power unit TOP ILLUSTRATION.

  • Page 12: Step 3 / Column And Cross Tube Installation

    A maximum shim thickness of 2” is possible by ordering optional shim plates. Contact Fig 3.5 your authorized BendPak Distributor for ordering informa- tion. 3. Lay the columns down, and slide the Cross Tubes into the Columns (making sure the Plastic Slide Blocks are still in position).
  • Page 13 Install the Column TOP CAPS using the M16 x 2 nuts Fig 3.8 and M8 Hex Bolts, nuts & washers. Install the nut on each Safety Ladder until 1” of threads are exposed and the Ladder is raised at least 1/2” off of the base of the Col- umn.

  • Page 14: Step 4 / Raising The Cross Tubes

    STEP 4 ( Raising The Cross Tubes ) Before proceeding, it will be necessary to first raise the Cross Tubes off the ground to facilitate Cable routing and final assembly. Be careful not to disturb the Columns and Cross Tubes Fig 4.3 as they may tip over causing personal injury or harm The Columns and Cross Tubes will now be in position...

  • Page 15: Step 5 / Powerside Runway Installation

    STEP 5 Fig 5.4 ( Powerside Runway Installation ) 1. Locate the Powerside Runway easily identified by the Cylinder and Sheave roller mounting structures welded on the underside. The Powerside Runway will be positioned on the side of the lift where the power unit is installed. (See Fig.

  • Page 16: Cable Routing Information

    Cable Routing Diagrams Please review the following diagrams and Cable List. Install Lifting Cables “C” and “D” in the upper grooves of the Sheaves first.
  • Page 17 Cable Routing Diagrams Please review the following diagrams and Cable List. Install Lifting Cables “C” and “D” in the upper grooves of the Sheaves first. Note: Cable views are from below, looking up. Cable Identification List Please review the following Cable List. Identify each Cable prior to installation. Model Part # Description...

  • Page 18: Step 7 / Sheave Installation

    STEP 7 ( Sheave Installation ) 1. Inspect Cables to ensure proper lengths. All Cables should have ID tags showing proper Cable lengths. Failure to route Lifting Cables as described may lead to serious personal injury and/or death to operator or 2.

  • Page 19: Step 9 / Power Unit Installation

    STEP 9 Fig 8.3 ( Power Unit Installation ) NOTE: For HD-7MZ models refer to Page 23, Fig. 9.2 for Power Unit / Flex Hose Configuration referred to in Steps 9 & 10. Mount the Power Unit to the Mounting Bracket using the M8 Hex Head Bolts and Nylock Nuts.
  • Page 20 NOTE: HD-7MZ Power Unit/ Flex Hose Configuration. Fig 9.2 HD-7MZ Power Unit / Flex Tube Mounting Flex Tube Vibration Dampener Flex Tube Bracket Plastic Nut Return Port 90° Air Line Compression Fitting 90° Hydraulic Fitting w O-ring Power Port Power Unit AIR TUBING ASSEMBLY: Return...

  • Page 21: Step 10 / Routing Hydraulic Hoses

    The standard Power Unit for your lift is 220 volt, 60HZ, single phase. All wiring must be performed by a certified electrician only. SEE WIRING INSTRUCTIONS AFFIXED TO MOTOR FOR PROPER WIRING INSTRUCTIONS. DO NOT run Power Unit with no oil. Damage to pump can occur. The Power Unit must be kept dry.
  • Page 22 3. For HD-7MZ models, install the Straight Hydraulic 6. Install the end of Flex Hose with the Straight Fitting on Fitting in the port at the rod end of the Cylinder. For HD-7MZ the Hydraulic Hose into the hole in the Powerside Runway models use the 90°...

  • Page 23: Step 11 / Routing Air Lines

    1-800-253-2363 EXT. 191 2. Route the air line that was left unconnected in Step 10 to the 90° Air Line Compression Fitting of the Push Button BENDPAK / RANGER 1-805-933-9970 Air Valve Assembly. (See Fig 11.2) Fig. 11.2 To Flex Hose 3.

  • Page 24: Safety Air Line Routing

    SAFETY AIR LINE ROUTING NOTE: CUT THE PROVIDED 1/4” AIR LINE TUBING WITH A SHARP BLADE TO LENGTHS AS REQUIRED. TUBING MUST BE CUT SQUARE WITH ALL PLASTIC BURRS REMOVED. AIR TUBING ASSEMBLY: SEE PAGE 22 FOR ASSEMBLY OF AIR LINE TUBING INTO FITTING. CAUTION: REMOVING THE AIR TUBING FROM THE COMPRESSION FITTINGS WILL CAUSE DAMAGE TO THE TUBING ITSELF.
  • Page 25 DO NOT PERFORM ANY MAINTENANCE OR INSTALLATION OF ANY COMPONENTS WITHOUT FIRST ENSURING THAT ELECTRICAL POWER HAS BEEN DISCONNECTED AT THE SOURCE OR PANEL AND CANNOT BE RE-ENERGIZED UNTIL ALL MAINTENANCE AND/OR INSTALLATION PROCEDURES ARE COMPLETED. IMPORTANT POWER-UNIT INSTALLATION NOTES n DO NOT run power unit with no oil.

  • Page 27: Step 12 / Power Unit Hook Up

    STEP 12 STEP 13 ( Power Unit Hook Up ) ( Inspecting The Slack Safety Springs ) 1. Have a certified electrician run the power supply to motor. Refer to the data plate found on the motor for proper power supply and wire size. The following steps involve the SLACK CABLE SAFETY DEVICE and MAIN SAFETY.

  • Page 28: Step 15 / Anchoring The Columns

    IMPORTANT NOTE: Raise lift until the lift stops and lower until the BendPak lifts are supplied with installation Safeties engage the Top Locking Position. Adjust each instructions and concrete fasteners meeting the...

  • Page 29: Step 16 / Attaching Approach Ramps / Tire Stops

    STEP 16 (Attaching the Approach Ramp /Tire Stops) ALWAYS WEAR SAFETY GOGGLES. 1. Install the Front Tire Stops at the forward side of the lift. Slide the Tire Stop Pin through the Ramp and the 4. Assemble the Washers and Nuts on the anchors Tire Stop.

  • Page 30: Step 17 / Leveling / Synchronizing

    STEP 17 Fig 17.2 ( Leveling / Synchronizing ) 1. Using an engineer’s automatic Level (transit), locate the Level at a convenient location in the shop that allows an unobstructed view of all four corners of the runways. 2. Follow the Level manufacturer’s instructions for proper setup of the Level.

  • Page 31: Step 19 / Operation Instructions

    POST-INSTALLATION CHECK-OFF Lifting Points/Quick Reference Guide for Frame Engaging Lifts. n Columns properly shimmed and stable • Shall establish procedures to periodically inspect the lift in accordance with the lift manufacturer’s instructions n Anchor Bolts tightened or ANSI/ALI ALOIM-2000, American National Standard n Pivot / Sheave Pins properly attached for Automotive Lifts-Safety Requirements for Operation, n Electric power supply confirmed...
  • Page 32 • AVOID excessive rocking of vehicle while on lift. or if it has broken or damaged parts. Use only qualified lift service personnel and genuine BendPak parts to make • ALWAYS CLEAR AREA if vehicle is in danger of falling.
  • Page 33 2. Check safety locks to ensure they are in good operat- ing condition. 3. Check cables and sheaves for wear. Replace worn parts as required with genuine BendPak parts. 4. Inspect adapters for damage or excessive wear. Re- place as required with genuine BendPak parts.
  • Page 34 WIRE ROPE INSPECTION AND MAINTENANCE Lifting cables should be replaced every three - five years or when visible signs of damage are apparent. DO NOT USE LIFT WITH DEFECTIVE / WORN CABLES. Lifting cables should be maintained in a well-lubricated condition at all times. Wire rope is only fully protected when each wire strand is lubricated both internal and external.

  • Page 37: Step 20 / Lift Operation Safety

    Safe Lift Operation Automotive and truck lifts are critical to the operation and profitability of your business. The safe use of this and other lifts in your shop is critical in preventing employee injuries and damage to customers’ vehicles. By operating lifts safely, you can ensure that your shop is profitable, productive and safe.
  • Page 38 DO NOT leave the controls while the lift is still in motion. DO NOT stand directly in front of the vehicle or in the bay when vehicle is being loaded or driven into position. DO NOT Go near vehicle or attempt to work on the vehicle when being raised or lowered. REMAIN CLEAR of lift when raising or lowering vehicle.

  • Page 39: Troubleshooting Guide

    LIFT WILL NOT RAISE POSSIBLE CAUSE 1. Air in oil, (1,2,8,13) 2. Cylinder binding, (9) 3. Cylinder leaks internally, (9) 4. Motor run backward under pressure, (11) 5. Lowering valve leaks, (3,4,6,10,11) 6. Motor runs backwards, (7,14,11) 7. Pump damaged, (10,11) 8.
  • Page 40 MOTOR WILL NOT RUN POSSIBLE CAUSE Fuse blown, (5,2,1,3,4) Limit switch burned out, (1,2,3,4) Microswitch burned out, (1,2,3,4) Motor burned out, (1,2,3,4,6) Voltage to motor incorrect, (2,1,8) REMEDY INSTRUCTION Check for correct voltage ......Compare supply voltage with voltage on motor name tag.
  • Page 41 WILL NOT RAISE LOADED LIFT POSSIBLE CAUSE 1. Air in oil, (1,2,3,4) 2. Cylinder binding, (5) 3. Cylinder leaks internally, (5) 4. Lift overloaded, (6,5) 5. Lowering valve leaks, (7,8,1,5,9) 6. Motor runs backwards, (10,12,9) 7. Pump damaged, (5,9) 8. Pump won’t prime, (1,2,3,4,5,11,9) 9.
  • Page 42 8. Check complete hydraulic system for leaks....Tighten all hydraulics fittings and inspects all hoses. FOR TECHNICAL SUPPORT: 1-800-253-2363 EXT. 196 TO ORDER PARTS: 1-800-253-2363 EXT. 191 BENDPAK / RANGER 1-805-933-9970...

  • Page 43: Grease Port Locations

    Grease Port / Lubrication Locations Lubricate Once A Week Torque Recommendations VALUES ARE STATED IN FOOT POUNDS (ft-lb) SAE 0-1-2 SAE Grade 5 SAE Grade 8 SOCKET HEAD CAP SCREW CLASS 4.8 CLASS 8.8 CLASS 10.9 CLASS 12.9 Bolt Size Bolt Size (SAE) (Metric)

  • Page 53: Maintenance

    MAINTENANCE RECORDS...
  • Page 54 MAINTENANCE RECORDS...
  • Page 55 NOTES...

Table of Contents