Related Manuals for SGB VLX A-Ex Series
Summary of Contents for SGB VLX A-Ex Series
- Page 1 Vacuum leak detector VLX .. A-Ex with leak indicating unit LAE Art. No.: 602 642 Documentation VLX .. A-Ex Issue: 07/2019 SGB GMBH Hofstr. 10 57076 Siegen GERMANY...
- Page 2 VACUUM LEAK DETECTOR VLX .. A-Ex Table of contents for documentation Technical description of VLX .. A-Ex 16 pages Drawings for the technical description of VLX .. A-Ex 16 pages Appendix to the technical description of VLX .. A-Ex 5 pages Dimension and drilling illustration 1 page Worksheet: Installation of pneumatic connections...
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Page 3: Table Of Contents
VACUUM LEAK DETECTOR VLX .. A-Ex Table of contents Page Object ........................2 Field of Application ....................2 Requirements for the Interstitial Spaces Containers up to 0.5 Bar Overlay Pressure Pipelines/Hoses Permissible Overlay Pressures/Conveyance Pressures Stored/Conveyed Product Resistance/Materials Functional Description ..................4 Normal Operating Condition Air Leak Liquid Leak... -
Page 4: Object
VACUUM LEAK DETECTOR VLX .. A-Ex 1. Subject Vacuum leak detectors of Type VLX .. A-Ex in partially explosion-proof models as part of a leak detection system. 2. Field of Application 2.1. Requirements for the Interstitial Spaces • Vacuum-resistant with respect to the operating vacuum of the leak detector, even with tem- perature fluctuations. -
Page 5: Pipelines/Hoses
VACUUM LEAK DETECTOR VLX .. A-Ex 2.3. Pipelines /Hoses Pipeline Installa- Suitable Usage limits tion leak detector exam- type L Pipes made at the factory or on-site of metal or L/M–01 VLX 330 A-Ex Up to 10 bar plastic with general building site approval or with conveyor L/M-02 acceptance as part of an individual determination... -
Page 6: Functional Description
VACUUM LEAK DETECTOR VLX .. A-Ex 3. Function Description 3.1. Normal Operating Condition The vacuum leak detector is connected to the interstitial space via suction, measuring and con- nection line(s). The vacuum generated by the pump is measured and controlled by a pressure switch. -
Page 7: Installation Instructions
VACUUM LEAK DETECTOR VLX .. A-Ex 4. Installation Instructions 4.1. Basic Instructions (1) Observe the approvals of the manufacturer for the tank/pipeline and the interstitial space. (2) Only qualified service companies may be used for assembly and commissioning (3) Comply with relevant regulations regarding electric installation (e.g. -
Page 8: Installation Of The Pneumatic Connection Lines
VACUUM LEAK DETECTOR VLX .. A-Ex 4.3.1 Tool installation (4) Outside and inside the Ex-area (zone 1), in the open air, without any more protective box- Select the place of installation so that the ventilation in the housing (by way of convection) between the offset flange plate and slots is not impaired. - Page 9 VACUUM LEAK DETECTOR VLX .. A-Ex (8) Install a liquid stop valve in the suction line. (9) If liquids are being stored or transported that require compliance with explosion protection, suitable detonation flame arresters must be installed at the entry to the interstitial space. (10) Detonation flame arresters –...
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Page 10: Installation Of The Electric Connection Lines
VACUUM LEAK DETECTOR VLX .. A-Ex 4.4.2 Connecting several pipeline interstitial spaces parallel to a leak detector via a distributor (see L/M 02) (1) Lay connection lines at a downward angle to the interstitial space or the manifold. If there are low points in the connection lines and lines are laid out of doors as well, install conden- sate traps at all low points. -
Page 11: Additional Notes For Underground Tanks/Pipelines
VACUUM LEAK DETECTOR VLX .. A-Ex (5) Voltage may be only applied when: – all electric and pneumatic lines are connected properly. – the housing lid for the Ex terminal box in the tool is closed. 4.6.1 Grounding and potential compensation (1) The housing of the leak detector must be connected to the equipotential bonding of the overall system by means of the ground stud provided for that purpose. -
Page 12: Commissioning
VACUUM LEAK DETECTOR VLX .. A-Ex 5. Commissioning (1) Connect the pneumatic lines. (2) Complete the electrical wiring, but do not yet connect to the power supply. (3) Close the lids on the Ex terminal box and the housing. (4) Apply voltage supply. (5) Determine illumination of the operating and alarm lights, as well as the acoustic alarm and turn the ”mute”... -
Page 13: Intended Use
VACUUM LEAK DETECTOR VLX .. A-Ex (6) CAUTION: For single-walled tanks with a flexible leak protection lining the interstitial space can never be without pressure (collapse of the leak protection lining)! (7) A loss of power is indicated by the "Operation" signal lamp going off. A loss of power to the voltage-free relay contacts (if used for alarm transmission) triggers the alarm. -
Page 14: Functional Check
VACUUM LEAK DETECTOR VLX .. A-Ex - Never pull the magnet off the body under tension. - No repairs on-site (send in completely) - NOTE: cable is firmly potted; can not be solved at the valve 6.4. Functional Check The functional and operational safety tests must be performed •... - Page 15 VACUUM LEAK DETECTOR VLX .. A-Ex (2) For tanks and pipes per installation example L/M -3: Set three-way valve 20 to position IV. (P-096 000) For pipelines as per installation exam- ple L/M-1 and L/M-2: Open the test valve at the end opposite the leak detector; in case of multiple pipe interstitial spaces, the test valves must be opened sequentially at the end op- posite the leak detector.
- Page 16 VACUUM LEAK DETECTOR VLX .. A-Ex (8) The unit passes the test if the measured switching values fall within the specified tolerance. (9) Set three-way valves 20 and 21 to position I. (P-096 000) (10) Remove the testing device. 6.4.6 Testing the Vacuum Pump Delivery Pressure (1) Connect the measuring instrument to three-way valve 20 and set to position II.
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Page 17: Alarms
VACUUM LEAK DETECTOR VLX .. A-Ex (3) Seal the shut-off cocks (between the leak detector and interstitial space) for each connected interstitial space in the open position. (4) Ensure that the test cocks are set to standard operation. 6.5. Alarms (1) If an alarm goes off, one must assume that there is an explosive vapor-air mixture in the interstitial space. -
Page 18: Index Used
VACUUM LEAK DETECTOR VLX .. A-Ex 9. Index Used Signal lamp "Alarm", red Shut-off cock Exhaust line Signal lamp "Operation", green (white) Vacuum switch Detonation flame arrester Three-way valve in suction line Three-way valve in the measuring line Venting device 24.1 Fuse 1 A MT (H) 24.2 Fuse 2.5 A MT (H) 24.3 Fuse 0.1 A T (H) - Page 19 15-01-2002 /01-2004 P - 096 000...
- Page 20 230 V / 50 Hz 31.08.2018 A - 01...
- Page 21 230 V / 50 Hz 31-08-2018 B/C - 01...
- Page 22 230 V / 50 Hz 15-01-2002 /01-2004 D - 01...
- Page 23 230 V / 50 Hz 31.08.2018 E - 01...
- Page 24 230 V / 50 Hz 16-01-2002 /01-2004 F - 01...
- Page 25 230 V / 50 Hz 16-01-2002 /01-2004 G - 01...
- Page 26 230 V / 50 Hz 16-01-2002 /01-2004 H/I/J - 01...
- Page 27 230 V / 50 Hz 16-01-2002 /01-2004 H/I/J - 02...
- Page 28 16-01-2002 L/M - 01...
- Page 29 16-01-2002 L/M - 02...
- Page 30 ÜR 1 ÜR 2 16-01-2002 L/M - 03...
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Page 31: Vlx
Toleranzen Werkstoff k.A. Maßstab k.A. nach Bezeichnung DIN 7168-m Stromlaufplan Bearb. 31.08.2018 Stich Gepr. (VLX-A-Ex)mit LAE Zeichnungsnummer Blatt SL-854 400 LAE Änderung Datum Name... - Page 32 Werkstoff k.A. Maßstab k.A. Toleranzen nach Bezeichnung DIN 7168-m Stromlaufplan Bearb. Stich 17.05.2010 Gepr. (VLX-A-MV-Ex) aufgelöster Darstellung Zeichnungsnummer Blatt SL 854 500 Änderung Datum Name...
- Page 33 Toleranzen Werkstoff k.A. Maßstab k.A. nach Bezeichnung DIN 7168-m Stromlaufplan Bearb. 18.05.2010 Stich Gepr. (VLX-A-MV-Ex mit Schwimmersonde) aufgelöst Darst Zeichnungsnummer Blatt SL 854 510 Änderung Datum Name...
- Page 34 Werkstoff k.A. Maßstab k.A. Toleranzen nach Bezeichnung DIN 7168-m Stromlaufplan Bearb. Stich 18.05.2010 Gepr. (VLX-A-MV-Ex mit Schwinggabelsonde) aufgel. Darst. Zeichnungsnummer Blatt SL 854 520 Änderung Datum Name...
- Page 35 APPENDIX A VACUUM LEAK DETECTOR VLX ../A-Ex Using the VLX ../A-Ex Vacuum Leak Detector on Interstitial Spaces Filled with Leak Detection Liquid A.1 Prerequisites (1) Only leak detectors with suitable alarm pressures which depend on the tank diameter and the density of the stored product may be used. (2) The procedure described below is intended for tanks as defined per DIN 6608.
- Page 36 APPENDIX E VACUUM LEAK DETECTOR VLX ../A-Ex E.1 H , Depending on Density Density of the stored max. material [kg/dm Type 330 Only overground tanks / pipeline(s) Overground and underground tanks / pipeline(s) E.2 Max. Tank Height, Depending on Density Density of the stored max.
- Page 37 APPENDIX E VACUUM LEAK DETECTOR VLX ../A-Ex E.3 Tank according to DIN 6618 T2: 1989 and vats with dished floors and same dimensions Diameter Height Max. density of the [mm] [mm] stored material [kg/dm Type 34 Type 330 2 820 ...
- Page 38 APPENDIX TD VACUUM LEAK DETECTOR VLX .. A-Ex Technical Data 1. General data Operational temperature range T3 -20°C to +60°C -20°C to +45°C Protection rating of the housing IP 54 Electrical data (for leak indicating unit LAE see documentation 605 602) Input capacity (LAE + VLX ..
- Page 39 ANNEX LS VACUUM LEAK DETECTOR VLX ../A-Ex Annex LS Supplements the Technical Description with Design Variant VLX ../A-MV-Ex in conjunction with indicating unit VLX /ME-MV-LS. This indicating unit is expanded by the option to connect a leakage probe. The Technical Description is retained and is expanded by the following points. 1.
- Page 40 Hole pattern Housing Type Width A Height B Diameter Bore Dimension (side traps) of strap diameter (B x H x T) for dowel VLX ../Ex 380x300x210 VLX ../A-Ex 200x300x160 VLX ../A-MV-Ex 380x300x210 VLX ../ME-MV 120x200x90 Vacuum leak detector 26.09.2018 Hole pattern/dimensions...
- Page 41 Work sheet: AB-820 500 Installation of screw connections 1 Flanged screw connection for flanged pipes 1. Oil o-rings 2. Place the intermediate ring loosely in the screw connection sleeve 3. Push the union nut and pressure ring over the pipe 4.
- Page 42 Work sheet: AB-820 500 Installation of screw connections 4 Hose connections (4 and 6 mm nozzle for OVERPRESSURE) 1. Push the wire or screw clip over the hose 2. Push the hose onto the Cu pipe or hose nozzle (heat or moisten PVC hose as necessary).
- Page 43 EU DECLARATION OF CONFORMITY SGB GmbH Hofstraße 10 57076 Siegen, Germany, hereby declare in sole responsibility that the leak detectors VLX .. A-Ex and VLX .. Ex (Assembly concerning the Directive 2014/34/EU) comply with the essential requirements of the EU directives listed below.
- Page 44 Class I vacuum leak detector for monitoring double-walled tanks and pipes Manufacturer: SGB GmbH, Hofstraße 10, 57076 Siegen, Germany Tel.: +49 271 48964-0, e-mail: sgb@sgb.de If applicable, name and contact address of the agent authorised with the tasks according to article 12 para.
- Page 45 Große Bahnstraße 31.22525 Hamburg Tel.: 040 8557-0 hamburg@tuev-nord.de Fax: 040 8557-2295 www.tuev-nord.de Certification Contracting body: SGB GmbH Hofstr. 10 D-57076 Siegen Manufacturer: see above Subject of testing: Leak detector with leak detector system type VLX ... in the versions VLX .../Ex, VLX .../A-Ex according to DIN EN 13160-1:2003 and DIN EN 13160-2:2003 class 1...
- Page 46 VLX../A-Ex Approval 65.22-340 Approval 65.22-341 Ordering party / manufacturer SGB GmbH Hofstraße 10 2 D-57076 Siegen Reason for the statement Change of the device configuration of the leak detector type VLX../A-Ex for ensuring the alarm...
- Page 47 The warranty is also subject to our General Terms and Conditions of business (see these online at: www.sgb.de/en/contact/imprint.html). In case of malfunction, please contact your local specialist company: Stamp of the specialist company...
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