Related Manuals for Buderus 600-19R
Summary of Contents for Buderus 600-19R
- Page 1 7212 2900 - 05/2004 GB(EN) For trade use Installation and servicing instructions Wall-mounted condensing gas boiler Buderus 600 - 11R / 19R / 24R Please read thoroughly before installing or servicing...
- Page 2 If you have suggestions for improvement or have found discrepancies, please do not hesitate to contact us. Subject to modifications resulting from technical improvements! Boulter Buderus Ltd. • http://www.boulter-buderus.co.uk Installation and servicing instructions for wall-mounted condensing gas boiler Buderus 600 - 11R/19R/24R • 05/2004...
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Page 3: Table Of Contents
REMEMBER : Please hand the log book back to the user. Subject to modifications resulting from technical improvements! Boulter Buderus Ltd. • http://www.boulter-buderus.co.uk Installation and maintenance instructions wall-mounted condensing gas boiler Buderus 600 - 11R/19R/24R • 05/2004... - Page 4 Defects and faults must be eliminated immediately. CAUTION Use this device for its intended purpose only. Subject to modifications resulting from technical improvements! Boulter Buderus Ltd. • http://www.boulter-buderus.co.uk Installation and maintenance instructions wall-mounted condensing gas boiler Buderus 600 - 11R/19R/24R • 05/2004...
- Page 5 They should be at least ½" BSP nominal size and be in accordance with BS. 2879. Subject to modifications resulting from technical improvements! Boulter Buderus Ltd. • http://www.boulter-buderus.co.uk Installation and maintenance instructions for wall-mounted condensing gas boiler Buderus 600 - 11R/19R/24R • 05/2004...
- Page 6 20 °C across the boiler is not exceeded. 4. Adjust room and cylinder thermostats and programmer to NORMAL settings. Subject to modifications resulting from technical improvements! Boulter Buderus Ltd. • http://www.boulter-buderus.co.uk Installation and maintenance instructions wall-mounted condensing gas boiler Buderus 600 - 11R/19R/24R • 05/2004...
- Page 7 – where access to a make-up vessel would be difficult by pre-pressurisation of the system. Refer to "Filling", below. Subject to modifications resulting from technical improvements! Boulter Buderus Ltd. • http://www.boulter-buderus.co.uk Installation and maintenance instructions for wall-mounted condensing gas boiler Buderus 600 - 11R/19R/24R • 05/2004...
- Page 8 0.109 0.156 0.094 0.134 0.237 0.113 0.20 system volumes Table 1 Expansion vessel volumes Subject to modifications resulting from technical improvements! Boulter Buderus Ltd. • http://www.boulter-buderus.co.uk Installation and maintenance instructions wall-mounted condensing gas boiler Buderus 600 - 11R/19R/24R • 05/2004...
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Page 9: Installation
Condensate water drainage outlet Ø21.5 mm (0.8") OUTSIDE NOTE See the wall-mounting template for the necessary clearances. Subject to modifications resulting from technical improvements! Boulter Buderus Ltd. • http://www.boulter-buderus.co.uk Installation and maintenance instructions for wall-mounted condensing gas boiler Buderus 600 - 11R/19R/24R • 05/2004... -
Page 10: Boiler Assembly - Exploded View
550. Frame 460. Frontpart heat exchanger 510. Hot surface ignitor 560. RTH converter 230V Subject to modifications resulting from technical improvements! Boulter Buderus Ltd. • http://www.boulter-buderus.co.uk Installation and maintenance instructions for wall-mounted condensing gas boiler Buderus 600 - 11R/19R/24R • 05/2004... -
Page 11: Flue Installation
300 mm (12") M. Adjacent to opening Table 1 Balanced flue terminal position Subject to modifications resulting from technical improvements! Boulter Buderus Ltd. • http://www.boulter-buderus.co.uk Installation and maintenance instructions for wall-mounted condensing gas boiler Buderus 600 - 11R/19R/24R • 05/2004... - Page 12 Concentric bend 90° NE 83705 Concentric bend 45° NE 83706 Table 3 Additional flue parts Subject to modifications resulting from technical improvements! Boulter Buderus Ltd. • http://www.boulter-buderus.co.uk Installation and maintenance instructions for wall-mounted condensing gas boiler Buderus 600 - 11R/19R/24R • 05/2004...
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Page 13: Items Supplied With Unit
(fig. 6). Dispose of packaging. Fig. 6 Installation Subject to modifications resulting from technical improvements! Boulter Buderus Ltd. • http://www.boulter-buderus.co.uk Installation and maintenance instructions for wall-mounted condensing gas boiler Buderus 600 - 11R/19R/24R • 05/2004... -
Page 14: Pipe Connections
Any external run must be insulated. Ensure that the condensate trap is filled with water. Subject to modifications resulting from technical improvements! Boulter Buderus Ltd. • http://www.boulter-buderus.co.uk Installation and maintenance instructions for wall-mounted condensing gas boiler Buderus 600 - 11R/19R/24R • 05/2004... -
Page 15: Flue Installation
Turret Maximum 560 mm Outer No Clamp Wall Fig. 10 Standard flue Subject to modifications resulting from technical improvements! Boulter Buderus Ltd. • http://www.boulter-buderus.co.uk Installation and maintenance instructions for wall-mounted condensing gas boiler Buderus 600 - 11R/19R/24R • 05/2004... - Page 16 Fig. 13 Flue terminal position Subject to modifications resulting from technical improvements! Boulter Buderus Ltd. • http://www.boulter-buderus.co.uk Installation and maintenance instructions for wall-mounted condensing gas boiler Buderus 600 - 11R/19R/24R • 05/2004...
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Page 17: Electrical Connections
If the supply cord is damaged, it must be replaced by a registered Corgi installer to avoid a hazard. Subject to modifications resulting from technical improvements! Boulter Buderus Ltd. • http://www.boulter-buderus.co.uk Installation and maintenance instructions for wall-mounted condensing gas boiler Buderus 600 - 11R/19R/24R • 05/2004... - Page 18 Installation 1.8.2 Wiring Diagram Subject to modifications resulting from technical improvements! Boulter Buderus Ltd. • http://www.boulter-buderus.co.uk Installation and maintenance instructions for wall-mounted condensing gas boiler Buderus 600 - 11R/19R/24R • 05/2004...
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Page 19: Timing And Temperature Control
RTH converter (see fig. 16, item 4). Fig. 16 RTH converter - Volt free connection Subject to modifications resulting from technical improvements! Boulter Buderus Ltd. • http://www.boulter-buderus.co.uk Installation and maintenance instructions for wall-mounted condensing gas boiler Buderus 600 - 11R/19R/24R • 05/2004... -
Page 20: Initial Start-Up
Return chimney sweep switch to position “0”. Fig. 19 Display and chimney-sweep switch Subject to modifications resulting from technical improvements! Boulter Buderus Ltd. • http://www.boulter-buderus.co.uk Installation and maintenance instructions for wall-mounted condensing gas boiler Buderus 600 - 11R/19R/24R • 05/2004... - Page 21 Flow temperature [°C] Observe stickers attached to Venturi tubes. Table 6 Flow temperature Subject to modifications resulting from technical improvements! Boulter Buderus Ltd. • http://www.boulter-buderus.co.uk Installation and maintenance instructions for wall-mounted condensing gas boiler Buderus 600 - 11R/19R/24R • 05/2004...
- Page 22 19.2 16.9 20.8 10.3 18.0 22.4 11.0 19.0 24.0 Table 7 Heating capacity Subject to modifications resulting from technical improvements! Boulter Buderus Ltd. • http://www.boulter-buderus.co.uk Installation and maintenance instructions for wall-mounted condensing gas boiler Buderus 600 - 11R/19R/24R • 05/2004...
- Page 23 (±5 Pa = 0,05 bar) (display on measuring gauge: -10 Pa to 0 Pa). Subject to modifications resulting from technical improvements! Boulter Buderus Ltd. • http://www.boulter-buderus.co.uk Installation and maintenance instructions for wall-mounted condensing gas boiler Buderus 600 - 11R/19R/24R • 05/2004...
- Page 24 “c”. Press the Reset button. The display shows “r”. Subject to modifications resulting from technical improvements! Boulter Buderus Ltd. • http://www.boulter-buderus.co.uk Installation and maintenance instructions for wall-mounted condensing gas boiler Buderus 600 - 11R/19R/24R • 05/2004...
- Page 25 A comprehensive service should be carried out annually. Stress the importance of regular servicing by a Corgi registered installer. Subject to modifications resulting from technical improvements! Boulter Buderus Ltd. • http://www.boulter-buderus.co.uk Installation and maintenance instructions for wall-mounted condensing gas boiler Buderus 600 - 11R/19R/24R • 05/2004...
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Page 26: Inspection
For further information, please refer to subsection 8.2 "Inspection and maintenance reports" on page 54 and fill out the Benchmark. Subject to modifications resulting from technical improvements! Boulter Buderus Ltd. • http://www.boulter-buderus.co.uk Installation and maintenance instructions for wall-mounted condensing gas boiler Buderus 600 - 11R/19R/24R • 05/2004... -
Page 27: Maintenance
(fig. 29, item 2). Fig. 29 Remove burner gasket and rubber seal Subject to modifications resulting from technical improvements! Boulter Buderus Ltd. • http://www.boulter-buderus.co.uk Installation and maintenance instructions for wall-mounted condensing gas boiler Buderus 600 - 11R/19R/24R • 05/2004... - Page 28 CAUTION Cut hot water on supply side by closing the heating shutoff valve. Subject to modifications resulting from technical improvements! Boulter Buderus Ltd. • http://www.boulter-buderus.co.uk Installation and maintenance instructions for wall-mounted condensing gas boiler Buderus 600 - 11R/19R/24R • 05/2004...
- Page 29 (fig. 34). Drain any water remaining in the heat exchanger into the condensate trap. Fig. 34 Securing pin on spiral heat exchanger Subject to modifications resulting from technical improvements! Boulter Buderus Ltd. • http://www.boulter-buderus.co.uk Installation and maintenance instructions for wall-mounted condensing gas boiler Buderus 600 - 11R/19R/24R • 05/2004...
- Page 30 Measuring the carbon monoxide content. Fig. 37 Removing the condensate trap Carry out function testing. Subject to modifications resulting from technical improvements! Boulter Buderus Ltd. • http://www.boulter-buderus.co.uk Installation and maintenance instructions for wall-mounted condensing gas boiler Buderus 600 - 11R/19R/24R • 05/2004...
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Page 31: Servicing
“Chimney-sweep” mode, flow-temperature controller bypassed, Buderus 600 - 11R / 19R / 24R heating to previously-entered flow temperature. Normal heating mode Service mode Reset Subject to modifications resulting from technical improvements! Boulter Buderus Ltd. • http://www.boulter-buderus.co.uk Installation and maintenance instructions for wall-mounted condensing gas boiler Buderus 600 - 11R/19R/24R • 05/2004... -
Page 32: Fault Codes
If not replace safety sensor (see subsection 5.3.8, subsection 5.3.9, subsection 5.3.10) Subject to modifications resulting from technical improvements! Boulter Buderus Ltd. • http://www.boulter-buderus.co.uk Installation and maintenance instructions for wall-mounted condensing gas boiler Buderus 600 - 11R/19R/24R • 05/2004... - Page 33 Check if the flue gas retarder is installed in the heat exchanger Heat exchanger has a problem Purge heat exchanger Subject to modifications resulting from technical improvements! Boulter Buderus Ltd. • http://www.boulter-buderus.co.uk Installation and maintenance instructions for wall-mounted condensing gas boiler Buderus 600 - 11R/19R/24R • 05/2004...
- Page 34 UBA might be faulty Check the UBA by temporarily connecting a different UBA (see subsection 5.3.3) Subject to modifications resulting from technical improvements! Boulter Buderus Ltd. • http://www.boulter-buderus.co.uk Installation and maintenance instructions for wall-mounted condensing gas boiler Buderus 600 - 11R/19R/24R • 05/2004...
- Page 35 – Press reset. If fault code remains than try to temporarily connect a different UBA (see subsection 5.3.3) Subject to modifications resulting from technical improvements! Boulter Buderus Ltd. • http://www.boulter-buderus.co.uk Installation and maintenance instructions for wall-mounted condensing gas boiler Buderus 600 - 11R/19R/24R • 05/2004...
- Page 36 Check the earthing cable connections (yellow/green wire) Ionisation electrode may be faulty Check the cabling on the ionisation electrode Subject to modifications resulting from technical improvements! Boulter Buderus Ltd. • http://www.boulter-buderus.co.uk Installation and maintenance instructions for wall-mounted condensing gas boiler Buderus 600 - 11R/19R/24R • 05/2004...
- Page 37 – Check if the are any peaks in the electrical network caused by maybe windmills or a power generator Subject to modifications resulting from technical improvements! Boulter Buderus Ltd. • http://www.boulter-buderus.co.uk Installation and maintenance instructions for wall-mounted condensing gas boiler Buderus 600 - 11R/19R/24R • 05/2004...
- Page 38 – Check if the are any peaks in the electrical network caused by maybe windmills or a power generator Subject to modifications resulting from technical improvements! Boulter Buderus Ltd. • http://www.boulter-buderus.co.uk Installation and maintenance instructions for wall-mounted condensing gas boiler Buderus 600 - 11R/19R/24R • 05/2004...
- Page 39 – Check all the wiring – Check the UBA and replace if necessary (see subsection 5.3.3) Subject to modifications resulting from technical improvements! Boulter Buderus Ltd. • http://www.boulter-buderus.co.uk Installation and maintenance instructions for wall-mounted condensing gas boiler Buderus 600 - 11R/19R/24R • 05/2004...
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Page 40: Checking And Replacing Parts
Tighten the two screws. Connect system to mains power supply. Fig. 40 Backside of the UBA Subject to modifications resulting from technical improvements! Boulter Buderus Ltd. • http://www.boulter-buderus.co.uk Installation and maintenance instructions for wall-mounted condensing gas boiler Buderus 600 - 11R/19R/24R • 05/2004... - Page 41 Fig. 43 Replacing the fan on the 600 Series: remove the air suction tube Subject to modifications resulting from technical improvements! Boulter Buderus Ltd. • http://www.boulter-buderus.co.uk Installation and maintenance instructions for wall-mounted condensing gas boiler Buderus 600 - 11R/19R/24R • 05/2004...
- Page 42 Connect system to mains power supply. Fig. 46 Checking the wiring connections of the UBA Subject to modifications resulting from technical improvements! Boulter Buderus Ltd. • http://www.boulter-buderus.co.uk Installation and maintenance instructions for wall-mounted condensing gas boiler Buderus 600 - 11R/19R/24R • 05/2004...
- Page 43 Fig. 49 Buderus 600 - 11R / 19R / 24R: replacing the safety sensor Subject to modifications resulting from technical improvements! Boulter Buderus Ltd. • http://www.boulter-buderus.co.uk Installation and maintenance instructions for wall-mounted condensing gas boiler Buderus 600 - 11R/19R/24R • 05/2004...
- Page 44 1,817.2 Table 8 Resistance values for hot water / boiler sensor (approximate values) Subject to modifications resulting from technical improvements! Boulter Buderus Ltd. • http://www.boulter-buderus.co.uk Installation and maintenance instructions for wall-mounted condensing gas boiler Buderus 600 - 11R/19R/24R • 05/2004...
- Page 45 Connect system to mains power supply. Fig. 54 Checking the hot surface ingitor Subject to modifications resulting from technical improvements! Boulter Buderus Ltd. • http://www.boulter-buderus.co.uk Installation and maintenance instructions for wall-mounted condensing gas boiler Buderus 600 - 11R/19R/24R • 05/2004...
- Page 46 “7”, press the service button to display “c”. Press the "reset" button. The display shows “r”. Subject to modifications resulting from technical improvements! Boulter Buderus Ltd. • http://www.boulter-buderus.co.uk Installation and maintenance instructions for wall-mounted condensing gas boiler Buderus 600 - 11R/19R/24R • 05/2004...
- Page 47 This is not a servicable part and any fault identified with this component, contact Boulter Buderus. Fig. 58 KIM connections Subject to modifications resulting from technical improvements! Boulter Buderus Ltd. • http://www.boulter-buderus.co.uk Installation and maintenance instructions for wall-mounted condensing gas boiler Buderus 600 - 11R/19R/24R • 05/2004...
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Page 48: Conversion To Another Type Of Gas
Turn air suction tube and pull off from below. Fig. 61 Remove safety plate Subject to modifications resulting from technical improvements! Boulter Buderus Ltd. • http://www.boulter-buderus.co.uk Installation and maintenance instructions for wall-mounted condensing gas boiler Buderus 600 - 11R/19R/24R • 05/2004... - Page 49 Refit all covers. Fig. 64 Place new stickers Subject to modifications resulting from technical improvements! Boulter Buderus Ltd. • http://www.boulter-buderus.co.uk Installation and maintenance instructions for wall-mounted condensing gas boiler Buderus 600 - 11R/19R/24R • 05/2004...
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Page 50: Appendix
Standard emission factor CO mg/kWh <22 Standard emission factor NO mg/kWh <30 Max. pressure drop permitted Subject to modifications resulting from technical improvements! Boulter Buderus Ltd. • http://www.boulter-buderus.co.uk Installation and maintenance instructions for wall-mounted condensing gas boiler Buderus 600 - 11R/19R/24R • 05/2004... - Page 51 Height x Width x Depth 700 x 460 x 290 Weight (without casing) 23.5 23.5 23.5 Casing Subject to modifications resulting from technical improvements! Boulter Buderus Ltd. • http://www.boulter-buderus.co.uk Installation and maintenance instructions for wall-mounted condensing gas boiler Buderus 600 - 11R/19R/24R • 05/2004...
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Page 52: Short List Of Spare Parts
73594 Burner 24 kW 73561 Sealing 73571s Sealing burner (set of 5 pieces) Subject to modifications resulting from technical improvements! Boulter Buderus Ltd. • http://www.boulter-buderus.co.uk Installation and maintenance instructions for wall-mounted condensing gas boiler Buderus 600 - 11R/19R/24R • 05/2004... -
Page 53: Reports
13. Confirm initial start-up Confirmation of initial start-up by qualified service technician (Company stamp, signature) Subject to modifications resulting from technical improvements! Boulter Buderus Ltd. • http://www.boulter-buderus.co.uk Installation and maintenance instructions for wall-mounted condensing gas boiler Buderus 600 - 11R/19R/24R • 05/2004... -
Page 54: Inspection And Maintenance Reports
15. Confirm inspection carried out by qualified service engineer and fill out the Benchmark Company stamp / Date / Signature) Subject to modifications resulting from technical improvements! Boulter Buderus Ltd. • http://www.boulter-buderus.co.uk Installation and maintenance instructions for wall-mounted condensing gas boiler Buderus 600 - 11R/19R/24R • 05/2004... - Page 55 _____________ mbar _____________ mbar _____________ mbar _____________ mbar _____________ mbar _____________ mbar _____________ mbar Subject to modifications resulting from technical improvements! Boulter Buderus Ltd. • http://www.boulter-buderus.co.uk Installation and maintenance instructions for wall-mounted condensing gas boiler Buderus 600 - 11R/19R/24R • 05/2004...
- Page 56 Confirm servicing work Confirmation of servicing carried out by qualified technician Company stamp, signature) Subject to modifications resulting from technical improvements! Boulter Buderus Ltd. • http://www.boulter-buderus.co.uk Installation and maintenance instructions for wall-mounted condensing gas boiler Buderus 600 - 11R/19R/24R • 05/2004...
- Page 57 ___________________ ___________________ ___________________ ____________________ ____________________ ____________________ ____________________ ____________________ ____________________ ____________________ ____________________ ____________________ ____________________ Subject to modifications resulting from technical improvements! Boulter Buderus Ltd. • http://www.boulter-buderus.co.uk Installation and maintenance instructions for wall-mounted condensing gas boiler Buderus 600 - 11R/19R/24R • 05/2004...
- Page 58 Notes Subject to modifications resulting from technical improvements! Boulter Buderus Ltd. • http://www.boulter-buderus.co.uk Installation and maintenance instructions for wall-mounted condensing gas boiler Buderus 600 - 11R/19R/24R • 05/2004...
- Page 59 Notes Subject to modifications resulting from technical improvements! Boulter Buderus Ltd. • http://www.boulter-buderus.co.uk Installation and maintenance instructions for wall-mounted condensing gas boiler Buderus 600 - 11R/19R/24R • 05/2004...
- Page 60 Heating system specialist: Boulter Buderus Ltd. Magnet House 30 Whitehouse Road Ipswich Suffolk, IP1 5JA Telephone: 01473 241555 Fax: 01473 241321/463411 http://www.boulter-buderus.co.uk e-mail: info@boulter-buderus.co.uk...