Buderus 600 - 11S Installation And Maintenance Instructions Manual
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Also See for 600 - 11S:
- User manual (12 pages) ,
- User manual (12 pages) ,
- Installation and servicing instructions (72 pages)
Related Manuals for Buderus 600 - 11S
Summary of Contents for Buderus 600 - 11S
- Page 1 7209 6700 - 02/2006 GB (EN) For the installer Installation and maintenance instructions Gas wall hung Boiler condensing 600 - 11S / 19S / 24S / 24C Please read thoroughly...
- Page 2 If you have suggestions for improvement or have found discrepancies, please do not hesitate to contact us. Buderus • http://www.buderus-domestic.co.uk Subject to modifications resulting from technical improvements! Installation and servicing instructions for wall-mounted condensing gas boiler 600 - 11S/19S/24S/24C • 02/2006...
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Page 3: Table Of Contents
Please complete the appropriate sections on completion of the installation and commissioning. : Please hand the log book back to the user. REMEMBER Subject to modifications resulting from technical improvements! Buderus • http://www.buderus-domestic.co.uk Installation and maintenance instructions for wall-mounted condensing gas boiler 600 - 11S/19S/24S/24C • 02/2006... -
Page 4: Regulations And Directives
Wall-mounted condensing gas boilers must only be operated with the combustion air/flue gas systems especially devised and authorised for this type of boiler. Buderus • http://www.buderus-domestic.co.uk Subject to modifications resulting from technical improvements! Installation and maintenance instructions wall-mounted condensing gas boiler 600 - 11S/19S/24S/24C • 02/2006... - Page 5 Unsuitable heating water promotes sludge formation and corrosion. This may cause malfunctions and damage in the heat exchanger. Subject to modifications resulting from technical improvements! Buderus • http://www.buderus-domestic.co.uk Installation and maintenance instructions for wall-mounted condensing gas boiler 600 - 11S/19S/24S/24C • 02/2006...
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Page 6: Installation
Pressure relief valve R¾" (¾" - ½"-adapter supplied with boiler) NOTE See wall-mounting template for the necessary clearances. Buderus • http://www.buderus-domestic.co.uk Subject to modifications resulting from technical improvements! Installation and maintenance instructions for wall-mounted condensing gas boiler 600 - 11S/19S/24S/24C • 02/2006... -
Page 7: Boiler Assembly - Exploded View
51. UBA panel 60. Pressure relief valve 69. By-pass pipe 52. 230V cable 61. Spring set Subject to modifications resulting from technical improvements! Buderus • http://www.buderus-domestic.co.uk Installation and maintenance instructions for wall-mounted condensing gas boiler 600 - 11S/19S/24S/24C • 02/2006... - Page 8 58. Expansion vessel pipe 67. Connection housing 76. DHW pipe (cold) 59. Manifold assembly 68. Clip 77. Flow regulator Buderus • http://www.buderus-domestic.co.uk Subject to modifications resulting from technical improvements! Installation and maintenance instructions for wall-mounted condensing gas boiler 600 - 11S/19S/24S/24C • 02/2006...
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Page 9: Flue Installation
Table 1 Balanced flue terminal position Subject to modifications resulting from technical improvements! Buderus • http://www.buderus-domestic.co.uk Installation and maintenance instructions for wall-mounted condensing gas boiler 600 - 11S/19S/24S/24C • 02/2006... - Page 10 NE 83704 Concentric bend 90° NE 83705 Concentric bend 45° NE 83706 Table 3 Additional flue parts Buderus • http://www.buderus-domestic.co.uk Subject to modifications resulting from technical improvements! Installation and maintenance instructions for wall-mounted condensing gas boiler 600 - 11S/19S/24S/24C • 02/2006...
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Page 11: Items Supplied With Unit
If the boiler isn't connected to the pipework Fig. 5 Installation immediately, place caps on the pipe connections. Subject to modifications resulting from technical improvements! Buderus • http://www.buderus-domestic.co.uk Installation and maintenance instructions for wall-mounted condensing gas boiler 600 - 11S/19S/24S/24C • 02/2006... -
Page 12: Water Circulation System
10 bar cannot be exceeded. Connect pipes free of tension (fig. 6). Buderus • http://www.buderus-domestic.co.uk Subject to modifications resulting from technical improvements! Installation and maintenance instructions for wall-mounted condensing gas boiler 600 - 11S/19S/24S/24C • 02/2006... - Page 13 PVC (polyvinyl chloride), PVC-U (unplasticized polyvinyl chloride), BS (acrylonitrile- butadienestyrene), PP (polypropylene polyprolene) or PVC-C (cross-linked polyvinyl chloride). Subject to modifications resulting from technical improvements! Buderus • http://www.buderus-domestic.co.uk Installation and maintenance instructions for wall-mounted condensing gas boiler 600 - 11S/19S/24S/24C • 02/2006...
- Page 14 External termination of condensate drainage pipe via internal discharge branch (e.g. sink waste – proprietary fitting) and condensate syphon Buderus • http://www.buderus-domestic.co.uk Subject to modifications resulting from technical improvements! Installation and maintenance instructions for wall-mounted condensing gas boiler 600 - 11S/19S/24S/24C • 02/2006...
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Page 15: Flue Installation
For remaining installation of the vertical flue assembly, refer to the relevant installation instructions. Fig. 12 Elbow with flue gas testing point Subject to modifications resulting from technical improvements! Buderus • http://www.buderus-domestic.co.uk Installation and maintenance instructions for wall-mounted condensing gas boiler 600 - 11S/19S/24S/24C • 02/2006... - Page 16 Outer terminal relative Wall to the outside Face wall face Fig. 16 Flue terminal position Buderus • http://www.buderus-domestic.co.uk Subject to modifications resulting from technical improvements! Installation and maintenance instructions for wall-mounted condensing gas boiler 600 - 11S/19S/24S/24C • 02/2006...
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Page 17: Electrical Connections
The electrical supply for both the boiler and the system must be taken from the same sparred fused spur outlet. Subject to modifications resulting from technical improvements! Buderus • http://www.buderus-domestic.co.uk Installation and maintenance instructions for wall-mounted condensing gas boiler 600 - 11S/19S/24S/24C • 02/2006... -
Page 18: 1.10 Wiring Diagram
Installation 1.10 Wiring Diagram Buderus • http://www.buderus-domestic.co.uk Subject to modifications resulting from technical improvements! Installation and maintenance instructions for wall-mounted condensing gas boiler 600 - 11S/19S/24S/24C • 02/2006... - Page 19 Terminal 3 (fig. 20, item 2) is not used. Fig. 20 Connection box in burner-control unit - 230V connection Subject to modifications resulting from technical improvements! Buderus • http://www.buderus-domestic.co.uk Installation and maintenance instructions for wall-mounted condensing gas boiler 600 - 11S/19S/24S/24C • 02/2006...
- Page 20 Open plug (fig. 23, item 4) connection. Connect underfloor heating header thermostat (volt free) Fig. 23 Other connections and in series. Buderus • http://www.buderus-domestic.co.uk Subject to modifications resulting from technical improvements! Installation and maintenance instructions for wall-mounted condensing gas boiler 600 - 11S/19S/24S/24C • 02/2006...
- Page 21 1.10.6 System example NOTE Example systems are to be regarded as schematic representations only. Fig. 24 System example Subject to modifications resulting from technical improvements! Buderus • http://www.buderus-domestic.co.uk Installation and maintenance instructions for wall-mounted condensing gas boiler 600 - 11S/19S/24S/24C • 02/2006...
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Page 22: Initial Start-Up
Fig. 27 Connecting temporary hose Buderus • http://www.buderus-domestic.co.uk Subject to modifications resulting from technical improvements! Installation and maintenance instructions for wall-mounted condensing gas boiler 600 - 11S/19S/24S/24C • 02/2006... - Page 23 The product must be certified as a gas leak-testing agent. DO NOT allow the product to come into contact with electrical wiring. Subject to modifications resulting from technical improvements! Buderus • http://www.buderus-domestic.co.uk Installation and maintenance instructions for wall-mounted condensing gas boiler 600 - 11S/19S/24S/24C • 02/2006...
- Page 24 LPG. Inscription on gas-type indicating label: Category setting: 3P G 31_37 mbar Table 4 Gas-supply types Buderus • http://www.buderus-domestic.co.uk Subject to modifications resulting from technical improvements! Installation and maintenance instructions for wall-mounted condensing gas boiler 600 - 11S/19S/24S/24C • 02/2006...
- Page 25 2: Flow temperature knob 3: Heat-capacity jumper 4: Heating capacity knob 5: Hot-water temperature knob 6: Green blocking plate Subject to modifications resulting from technical improvements! Buderus • http://www.buderus-domestic.co.uk Installation and maintenance instructions for wall-mounted condensing gas boiler 600 - 11S/19S/24S/24C • 02/2006...
- Page 26 19.2 16.9 20.8 20.8 10.3 18.0 22.4 22.4 11.0 19.0 24.0 24.0 Table 7 Heating capacity Buderus • http://www.buderus-domestic.co.uk Subject to modifications resulting from technical improvements! Installation and maintenance instructions for wall-mounted condensing gas boiler 600 - 11S/19S/24S/24C • 02/2006...
- Page 27 ) should total -5 Pa (±5 Pa) (display on measuring gauge: -10 Pa to 0 Pa). Subject to modifications resulting from technical improvements! Buderus • http://www.buderus-domestic.co.uk Installation and maintenance instructions for wall-mounted condensing gas boiler 600 - 11S/19S/24S/24C • 02/2006...
- Page 28 Enter the reading on the report form. Disconnect the system from the power supply. Fig. 39 Measuring the ionisation current Buderus • http://www.buderus-domestic.co.uk Subject to modifications resulting from technical improvements! Installation and maintenance instructions for wall-mounted condensing gas boiler 600 - 11S/19S/24S/24C • 02/2006...
- Page 29 A comprehensive service should be carried out annually. Stress the importance of regular servicing by a Corgi registered installer. Subject to modifications resulting from technical improvements! Buderus • http://www.buderus-domestic.co.uk Installation and maintenance instructions for wall-mounted condensing gas boiler 600 - 11S/19S/24S/24C • 02/2006...
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Page 30: Inspection
For further information, please refer to subsection 8.2 "Inspection and maintenance reports" on page 66 and fill out the Benchmark. Buderus • http://www.buderus-domestic.co.uk Subject to modifications resulting from technical improvements! Installation and maintenance instructions for wall-mounted condensing gas boiler 600 - 11S/19S/24S/24C • 02/2006... -
Page 31: Maintenance
Remove rubber seal in combustion chamber by pushing upwards from inside (fig. 42, item 2). Fig. 42 Remove burner gasket and rubber seal Subject to modifications resulting from technical improvements! Buderus • http://www.buderus-domestic.co.uk Installation and maintenance instructions for wall-mounted condensing gas boiler 600 - 11S/19S/24S/24C • 02/2006... - Page 32 CAUTION Check the heat-exchanger for leaks BEFORE reassembling the casing shells. Buderus • http://www.buderus-domestic.co.uk Subject to modifications resulting from technical improvements! Installation and maintenance instructions for wall-mounted condensing gas boiler 600 - 11S/19S/24S/24C • 02/2006...
- Page 33 Swivel the retaining plate to one side and carefully remove the ionisation electrode by pulling it upwards. Fig. 47 Remove burner and release retaining clips Subject to modifications resulting from technical improvements! Buderus • http://www.buderus-domestic.co.uk Installation and maintenance instructions for wall-mounted condensing gas boiler 600 - 11S/19S/24S/24C • 02/2006...
- Page 34 Fig. 50 Refitting the heat exchanger the right way round. The upper securing-pin groove must be horizontal. Buderus • http://www.buderus-domestic.co.uk Subject to modifications resulting from technical improvements! Installation and maintenance instructions for wall-mounted condensing gas boiler 600 - 11S/19S/24S/24C • 02/2006...
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Page 35: Flushing Out The Hot-Water Heat Exchanger
Open hot-water tap (e.g. at washbasin) and thoroughly flush out system. Turn mains power switch to “I”. Subject to modifications resulting from technical improvements! Buderus • http://www.buderus-domestic.co.uk Installation and maintenance instructions for wall-mounted condensing gas boiler 600 - 11S/19S/24S/24C • 02/2006... -
Page 36: Servicing
Normal heating mode Service mode Buderus 600 - 11S/19S/24S/24C running in hot-water mode Normal hot water mode Reset Buderus • http://www.buderus-domestic.co.uk Subject to modifications resulting from technical improvements! Installation and maintenance instructions for wall-mounted condensing gas boiler 600 - 11S/19S/24S/24C • 02/2006... -
Page 37: Fault Codes
External domestic hot water tank is too small for the Top up the system (see subsection 2.1.1) heating capacity Subject to modifications resulting from technical improvements! Buderus • http://www.buderus-domestic.co.uk Installation and maintenance instructions for wall-mounted condensing gas boiler 600 - 11S/19S/24S/24C • 02/2006... - Page 38 Boiler is in operation for DHW due to a dripping faucet Check for dripping faucets Buderus • http://www.buderus-domestic.co.uk Subject to modifications resulting from technical improvements! Installation and maintenance instructions for wall-mounted condensing gas boiler 600 - 11S/19S/24S/24C • 02/2006...
- Page 39 UBA might be faulty Check the UBA by temporarily connecting a different UBA (see subsection 5.3.3) Subject to modifications resulting from technical improvements! Buderus • http://www.buderus-domestic.co.uk Installation and maintenance instructions for wall-mounted condensing gas boiler 600 - 11S/19S/24S/24C • 02/2006...
- Page 40 – Press reset. If fault code remains than try to temporarily connect a different UBA (see subsection 5.3.3) Buderus • http://www.buderus-domestic.co.uk Subject to modifications resulting from technical improvements! Installation and maintenance instructions for wall-mounted condensing gas boiler 600 - 11S/19S/24S/24C • 02/2006...
- Page 41 Check the earthing cable connections (yellow/green wire) Ionisation electrode may be faulty Check the cabling on the ionisation electrode Subject to modifications resulting from technical improvements! Buderus • http://www.buderus-domestic.co.uk Installation and maintenance instructions for wall-mounted condensing gas boiler 600 - 11S/19S/24S/24C • 02/2006...
- Page 42 – Check if the are any peaks in the electrical network caused by maybe windmills or a power generator Buderus • http://www.buderus-domestic.co.uk Subject to modifications resulting from technical improvements! Installation and maintenance instructions for wall-mounted condensing gas boiler 600 - 11S/19S/24S/24C • 02/2006...
- Page 43 – Check if the are any peaks in the electrical network caused by maybe windmills or a power generator Subject to modifications resulting from technical improvements! Buderus • http://www.buderus-domestic.co.uk Installation and maintenance instructions for wall-mounted condensing gas boiler 600 - 11S/19S/24S/24C • 02/2006...
- Page 44 – Check all the wiring – Check the UBA and replace if necessary (see subsection 5.3.3) Buderus • http://www.buderus-domestic.co.uk Subject to modifications resulting from technical improvements! Installation and maintenance instructions for wall-mounted condensing gas boiler 600 - 11S/19S/24S/24C • 02/2006...
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Page 45: Checking And Replacing Parts
Loosen crosshead screw (fig. 54, item 1) on UBA housing. Swivel UBA housing downwards. Fig. 54 Swivel UBA housing downwards Subject to modifications resulting from technical improvements! Buderus • http://www.buderus-domestic.co.uk Installation and maintenance instructions for wall-mounted condensing gas boiler 600 - 11S/19S/24S/24C • 02/2006... - Page 46 UBA or UBA. Fig. 57 Checking the fan Buderus • http://www.buderus-domestic.co.uk Subject to modifications resulting from technical improvements! Installation and maintenance instructions for wall-mounted condensing gas boiler 600 - 11S/19S/24S/24C • 02/2006...
- Page 47 (fig. 60, item 2). Fig. 60 Replacing the fan on the 600 Series: remove the gas connection unit Subject to modifications resulting from technical improvements! Buderus • http://www.buderus-domestic.co.uk Installation and maintenance instructions for wall-mounted condensing gas boiler 600 - 11S/19S/24S/24C • 02/2006...
- Page 48 Swivel the UBA housing upwards and screw into place. Connect system to mains power supply. Fig. 63 Checking the mains supply Buderus • http://www.buderus-domestic.co.uk Subject to modifications resulting from technical improvements! Installation and maintenance instructions for wall-mounted condensing gas boiler 600 - 11S/19S/24S/24C • 02/2006...
- Page 49 Disconnect the system from the power supply. Shut the servicing valve. Drain the 600 - 11S / 19S / 24S / 24C as per the "Installation and Servicing Instructions". Loosen the screw on the terminal box (fig. 66, item 2) of the pump and open the terminal box.
- Page 50 5.3.12 Replacing the safety sensor Shut the servicing valve. Drain the 600 - 11S / 19S / 24S / 24C as per the "Installation and Servicing Instructions". Loosen the plug-in connection (fig. 68, item 1). Unscrew the sensor (fig. 68, item 2) and replace with a new unit.
- Page 51 5.3.15 Replacing the flow sensor Shut the servicing valve. Drain the 600 - 11S / 19S / 24S / 24C as per the "Installation and Servicing Instructions". Loosen the plug-in connection (fig. 71, item 1). Unscrew the sensor (fig. 71, item 2) and replace with a new unit.
- Page 52 R (Ω) 10,000 20,000 30,000 40,000 50,000 60,000 70,000 80,000 Fig. 75 Outside temperature sensor diagram Buderus • http://www.buderus-domestic.co.uk Subject to modifications resulting from technical improvements! Installation and maintenance instructions for wall-mounted condensing gas boiler 600 - 11S/19S/24S/24C • 02/2006...
- Page 53 Refit insulation and corresponding mounting elements. Plug cable connection in once more. Open servicing valves. Fill the 600 - 11S / 19S / 24S / 24C and purge the system of air as indicated in the installation and servicing instructions.
- Page 54 “7”, press the service button to display “c”. Press the "reset" button. The display shows “r”. Buderus • http://www.buderus-domestic.co.uk Subject to modifications resulting from technical improvements! Installation and maintenance instructions for wall-mounted condensing gas boiler 600 - 11S/19S/24S/24C • 02/2006...
- Page 55 Remove bayonet connector by twisting anticlockwise. Remove regulating motor. Set the mains switch to “I” and press the “reset” button. Once the 600 - 11S / 19S / 24S / 24C is in operation, open one of the hot-water taps. The UBA displays "...
- Page 56 Servicing 5.3.24 Replacing the motorised valve body control valve Shut the servicing valve and drain the 600 - 11S / 19S / 24S / 24C as per the "Installation and Servicing Instructions". Dismantle condensate trap. Remove protective cap from three-way valve.
- Page 57 Note order of cable terminals. Loosen all cables. Connect the cables, in the right order, to the new terminal strip. Subject to modifications resulting from technical improvements! Buderus • http://www.buderus-domestic.co.uk Installation and maintenance instructions for wall-mounted condensing gas boiler 600 - 11S/19S/24S/24C • 02/2006...
- Page 58 This is not a serviceable part and any fault identified with this component, contact Buderus. Fig. 88 KIM connections Buderus • http://www.buderus-domestic.co.uk Subject to modifications resulting from technical improvements! Installation and maintenance instructions for wall-mounted condensing gas boiler 600 - 11S/19S/24S/24C • 02/2006...
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Page 59: Changing To Another Type Of Gas
Push safety plate out of way (fig. 91, item 1). Turn air suction tube and pull off from below. Fig. 91 Remove safety plate Subject to modifications resulting from technical improvements! Buderus • http://www.buderus-domestic.co.uk Installation and maintenance instructions for wall-mounted condensing gas boiler 600 - 11S/19S/24S/24C • 02/2006... - Page 60 Fig. 93 Replacing a gaz nozzle Include all seal areas concerned during mounting in the gas-tightness check when in operation. Buderus • http://www.buderus-domestic.co.uk Subject to modifications resulting from technical improvements! Installation and maintenance instructions for wall-mounted condensing gas boiler 600 - 11S/19S/24S/24C • 02/2006...
- Page 61 Changing to another type of gas Refit all covers. Fig. 94 Place new stickers Subject to modifications resulting from technical improvements! Buderus • http://www.buderus-domestic.co.uk Installation and maintenance instructions for wall-mounted condensing gas boiler 600 - 11S/19S/24S/24C • 02/2006...
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Page 62: Appendix
(type 24C) Adjustable hot water temperature °C 40 - 60 Minimum connection pressure 0.75 Maximum connection pressure Buderus • http://www.buderus-domestic.co.uk Subject to modifications resulting from technical improvements! Installation and maintenance instructions for wall-mounted condensing gas boiler 600 - 11S/19S/24S/24C • 02/2006... - Page 63 Boiler dimensions and weight Height x Width x Depth 850 x 480 x 370 Weight (without casing) Casing Subject to modifications resulting from technical improvements! Buderus • http://www.buderus-domestic.co.uk Installation and maintenance instructions for wall-mounted condensing gas boiler 600 - 11S/19S/24S/24C • 02/2006...
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Page 64: Short List Of Spare Parts
RTH converter 230V 78091 Bracket 38092 Cable duct 38463s Ventilation cover seal 38456 Pipe duct 38462s Buderus • http://www.buderus-domestic.co.uk Subject to modifications resulting from technical improvements! Installation and maintenance instructions for wall-mounted condensing gas boiler 600 - 11S/19S/24S/24C • 02/2006... -
Page 65: Reports
(See section 2.1.16 on page 29) 13. Confirm initial start-up Confirmation of initial start-up by qualified service technician (Company stamp, signature) Subject to modifications resulting from technical improvements! Buderus • http://www.buderus-domestic.co.uk Installation and maintenance instructions for wall-mounted condensing gas boiler 600 - 11S/19S/24S/24C • 02/2006... -
Page 66: Inspection And Maintenance Reports
15. Confirm inspection carried out by qualified service engineer and fill out the Benchmark Company stamp / Date / Signature) Buderus • http://www.buderus-domestic.co.uk Subject to modifications resulting from technical improvements! Installation and maintenance instructions for wall-mounted condensing gas boiler 600 - 11S/19S/24S/24C • 02/2006... - Page 67 _____________ mbar _____________ mbar _____________ mbar _____________ mbar _____________ mbar _____________ mbar _____________ mbar _____________ mbar Subject to modifications resulting from technical improvements! Buderus • http://www.buderus-domestic.co.uk Installation and maintenance instructions for wall-mounted condensing gas boiler 600 - 11S/19S/24S/24C • 02/2006...
- Page 68 (See section 2.1.12 on page 27) 3. Confirm servicing work Confirmation of servicing carried out by qualified technician Company stamp, signature) Buderus • http://www.buderus-domestic.co.uk Subject to modifications resulting from technical improvements! Installation and maintenance instructions for wall-mounted condensing gas boiler 600 - 11S/19S/24S/24C • 02/2006...
- Page 69 Date: ___________ ___________________ ___________________ ___________________ ___________________ ___________________ ____________________ ____________________ ____________________ ____________________ ____________________ ____________________ ____________________ ____________________ ____________________ ____________________ Subject to modifications resulting from technical improvements! Buderus • http://www.buderus-domestic.co.uk Installation and maintenance instructions for wall-mounted condensing gas boiler 600 - 11S/19S/24S/24C • 02/2006...
- Page 70 Notes Buderus • http://www.buderus-domestic.co.uk Subject to modifications resulting from technical improvements! Installation and maintenance instructions for wall-mounted condensing gas boiler 600 - 11S/19S/24S/24C • 02/2006...
- Page 71 Notes Subject to modifications resulting from technical improvements! Buderus • http://www.buderus-domestic.co.uk Installation and maintenance instructions for wall-mounted condensing gas boiler 600 - 11S/19S/24S/24C • 02/2006...
- Page 72 Fax: 01905 - 456 445 / 455 394 Returns: Tel: 01905 - 752 531 Fax: 01905 - 455 392 Spares: Tel: 01905 - 752 576 Fax: 01905 - 754 620 www.buderus-domestic.co.uk Buderus is a trading name of BBT Thermotechnology UK Ltd.