Related Manuals for Buderus Logano G215 US
Summary of Contents for Buderus Logano G215 US
- Page 1 6303 1818 – 07/2005 For heating engineers Installation and maintenance instructions Oil and gas-fired boilers Logano G215 US Please read carefully prior to installation and maintenance...
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Page 2: Table Of Contents
........32 We reserve the right to make any changes due to technical modifications. Installation and maintenance instructions Logano G215 US oil/gas-fired boilers • Issue 11/2004... - Page 3 ......... . . 69 We reserve the right to make any changes due to technical modifications. Installation and maintenance instructions Logano G215 US oil/gas-fired boilers • Issue 11/2004...
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Page 4: Safety Considerations
– Local building code regulations regarding installation, combustion air supply and flue gas systems as well as connection to a chimney. We reserve the right to make any changes due to technical modifications. Installation and maintenance instructions Logano G215 US oil/gas-fired boilers • Issue 11/2004... -
Page 5: Tips For The Boiler Room
Make sure that the boiler is only WARNING! operated with chimneys or exhaust systems that allow the required pressure during operation. We reserve the right to make any changes due to technical modifications. Installation and maintenance instructions Logano G215 US oil/gas-fired boilers • Issue 11/2004... -
Page 6: Product Description
SYSTEM DAMAGE due to incorrect burner. Use only burners that meet the CAUTION! technical boiler requirements. We reserve the right to make any changes due to technical modifications. Installation and maintenance instructions Logano G215 US oil/gas-fired boilers • Issue 11/2004... -
Page 7: Technical Information
Example: Safety limit (STB) = 212 °F, maximum possible flow temperature = 212 – 32 = 180 °F The safety limit must comply with the national regulations. We reserve the right to make any changes due to technical modifications. Installation and maintenance instructions Logano G215 US oil/gas-fired boilers • Issue 11/2004... -
Page 8: Operating Conditions
Observe the details on the boiler rating label, which are decisive. Please always observe these. We reserve the right to make any changes due to technical modifications. Installation and maintenance instructions Logano G215 US oil/gas-fired boilers • Issue 11/2004... -
Page 9: General Operating Requirements
– Extraction hood – Clothes dryer – Ventilation equipment Tab. 4 Boiler room and ambient conditions We reserve the right to make any changes due to technical modifications. Installation and maintenance instructions Logano G215 US oil/gas-fired boilers • Issue 11/2004... -
Page 10: Combustion Air Supply Conditions
IP40 (protected against contact by entry of foreign bodies > 0.04 inches Ø (> 1 mm Ø), no water proofing) Tab. 7 Power supply We reserve the right to make any changes due to technical modifications. Installation and maintenance instructions Logano G215 US oil/gas-fired boilers • Issue 11/2004... -
Page 11: Hydraulic Conditions And Water Quality
Use only drinking water to fill and top-up the boiler. We recommend a pH value of 8.2 – 9.5. Tab. 8 Hydraulic system and water quality We reserve the right to make any changes due to technical modifications. Installation and maintenance instructions Logano G215 US oil/gas-fired boilers • Issue 11/2004... -
Page 12: Packaging And Components
1 pallet The screw-in feet are in the burner door and burner door cover package. We reserve the right to make any changes due to technical modifications. Installation and maintenance instructions Logano G215 US oil/gas-fired boilers • Issue 11/2004... -
Page 13: Moving The Boiler
Secure the load against falling. We reserve the right to make any changes due to technical modifications. Installation and maintenance instructions Logano G215 US oil/gas-fired boilers • Issue 11/2004... -
Page 14: Placing The Boiler
We reserve the right to make any changes due to technical modifications. Installation and maintenance instructions Logano G215 US oil/gas-fired boilers • Issue 11/2004... -
Page 15: Boiler Block Assembly
4 Flue outlet 5 Connecting block 6 Central sections 7 Anchor rods 8 Front section 9 Burner door We reserve the right to make any changes due to technical modifications. Installation and maintenance instructions Logano G215 US oil/gas-fired boilers • Issue 11/2004... -
Page 16: Assembly When Delivered In Sections
Fig. 6 Coat boiler hubs with red lead putty 1 Boiler hub sealing face 2 Sealing spring We reserve the right to make any changes due to technical modifications. Installation and maintenance instructions Logano G215 US oil/gas-fired boilers • Issue 11/2004... -
Page 17: Preparing Push Nipples And Nipple Ports
Chapter 7.1.1, page 16). Fig. 8 Preparing the central section 1 Boiler hub sealing face 2 Packing grooves We reserve the right to make any changes due to technical modifications. Installation and maintenance instructions Logano G215 US oil/gas-fired boilers • Issue 11/2004... -
Page 18: Inserting The Section Sealing
Fig. 10 Knock intermediate section into place 1 Wood or rubber mallet 2 Rear section We reserve the right to make any changes due to technical modifications. Installation and maintenance instructions Logano G215 US oil/gas-fired boilers • Issue 11/2004... -
Page 19: Boiler Section Alignment
Fig. 12 Making the pull rod threaded connection 1 Pull rod threaded connection (incorrectly joined) 2 Pull rod threaded connection (correctly joined) We reserve the right to make any changes due to technical modifications. Installation and maintenance instructions Logano G215 US oil/gas-fired boilers • Issue 11/2004... - Page 20 Fig. 15 Positioning ratchet 1 Ratchet 2 Clamping nut We reserve the right to make any changes due to technical modifications. Installation and maintenance instructions Logano G215 US oil/gas-fired boilers • Issue 11/2004...
- Page 21 Carry out all other steps as described Chapter 7.1.7, page 19) Fig. 16 Fit the compression tool to the front section We reserve the right to make any changes due to technical modifications. Installation and maintenance instructions Logano G215 US oil/gas-fired boilers • Issue 11/2004...
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Page 22: Fitting The Anchor Rods
1 supply/return header 2 Flat gasket 3 Distribution tube 4 M 8 × 16 bolts (brass) We reserve the right to make any changes due to technical modifications. Installation and maintenance instructions Logano G215 US oil/gas-fired boilers • Issue 11/2004... -
Page 23: Sealing The Sensor Well
Fig. 22 Sealing the sensor well 1 Sensor well We reserve the right to make any changes due to technical modifications. Installation and maintenance instructions Logano G215 US oil/gas-fired boilers • Issue 11/2004... -
Page 24: Positioning The Flue Outlet
Fig. 25 Seal boiler hubs at the front section 1 Blank flange 2 Plug We reserve the right to make any changes due to technical modifications. Installation and maintenance instructions Logano G215 US oil/gas-fired boilers • Issue 11/2004... -
Page 25: Check For Leaks
For subsequent installation of the boiler see Chapter 7.3, page 26). Fig. 26 Separate the boiler block We reserve the right to make any changes due to technical modifications. Installation and maintenance instructions Logano G215 US oil/gas-fired boilers • Issue 11/2004... -
Page 26: Installation When Boiler Is Supplied Assembled
Screw in adjustable feet 0.20 - 0.40 inches. Gently set the boiler down. Fig. 28 Fitting adjustable feet We reserve the right to make any changes due to technical modifications. Installation and maintenance instructions Logano G215 US oil/gas-fired boilers • Issue 11/2004... -
Page 27: Insert The Flue Gas Baffle Plates
Fig. 31 Fit hinge pins (here: on the r.h. side) 1 M12 × 35 hexagon bolt We reserve the right to make any changes due to technical modifications. Installation and maintenance instructions Logano G215 US oil/gas-fired boilers • Issue 11/2004... -
Page 28: Fitting The Boiler Jacket
Installation of the boiler back panel Screw spacer pins to the rear section. Fig. 33 Spacer pin installation We reserve the right to make any changes due to technical modifications. Installation and maintenance instructions Logano G215 US oil/gas-fired boilers • Issue 11/2004... - Page 29 Screw the bottom cross bar with hexagon bolts to the front section. Fig. 36 Fitting the bottom cross bar We reserve the right to make any changes due to technical modifications. Installation and maintenance instructions Logano G215 US oil/gas-fired boilers • Issue 11/2004...
- Page 30 Fig. 39 Push in the bottom front corner of the side panel 1 Angled part of the bottom cross bar We reserve the right to make any changes due to technical modifications. Installation and maintenance instructions Logano G215 US oil/gas-fired boilers • Issue 11/2004...
- Page 31 Installation of the back boiler cover Chapter 8.8, page 41). Fig. 42 Installing the front boiler cover We reserve the right to make any changes due to technical modifications. Installation and maintenance instructions Logano G215 US oil/gas-fired boilers • Issue 11/2004...
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Page 32: Positioning And Leveling The Boiler
Level the boiler horizontally by turning the adjustable feet and using a spirit level. Fig. 44 Leveling the boiler horizontally We reserve the right to make any changes due to technical modifications. Installation and maintenance instructions Logano G215 US oil/gas-fired boilers • Issue 11/2004... -
Page 33: Boiler Installation
Type clearance Double-wall 6" Single-wall 18" Tab. 13 Minimum clearances to combustible objects for flue systems We reserve the right to make any changes due to technical modifications. Installation and maintenance instructions Logano G215 US oil/gas-fired boilers • Issue 11/2004... - Page 34 Always install the draft controller in vertical position. Use a draft gauge when making adjustments. We reserve the right to make any changes due to technical modifications. Installation and maintenance instructions Logano G215 US oil/gas-fired boilers • Issue 11/2004...
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Page 35: Installation Of Water Connections
Install the boiler fill and drain valve with seal to connector EL. Seal boiler drain to connection EL. Fig. 48 Installation of boiler drain We reserve the right to make any changes due to technical modifications. Installation and maintenance instructions Logano G215 US oil/gas-fired boilers • Issue 11/2004... -
Page 36: Installation Of System Components
Carry out the leak test at 1.5 times the standard operating pressure and in accordance with the codes. We reserve the right to make any changes due to technical modifications. Installation and maintenance instructions Logano G215 US oil/gas-fired boilers • Issue 11/2004... -
Page 37: Burner Installation
SYSTEM DAMAGE due to incorrect burner. Only use burners which meet the CAUTION! technical boiler requirements. We reserve the right to make any changes due to technical modifications. Installation and maintenance instructions Logano G215 US oil/gas-fired boilers • Issue 11/2004... -
Page 38: Providing A Fuel Supply
For operating the boiler with aquastat Chapter 9, page 42. Fig. 52 Aquastat installation 1 Sensor well We reserve the right to make any changes due to technical modifications. Installation and maintenance instructions Logano G215 US oil/gas-fired boilers • Issue 11/2004... -
Page 39: Electrical Connections
Secure the control panel with self-tapping screws. Fig. 54 Removing the cover 1 Cover screws 2 Self-tapping screws We reserve the right to make any changes due to technical modifications. Installation and maintenance instructions Logano G215 US oil/gas-fired boilers • Issue 11/2004... -
Page 40: Installation Of The Temperature Sensor Set And Burner Cable
4 Sensor holder good temperature transfer. Use the compensating spring. We reserve the right to make any changes due to technical modifications. Installation and maintenance instructions Logano G215 US oil/gas-fired boilers • Issue 11/2004... -
Page 41: Electrical Connections And Connection Of Additional Components
Fit the rear boiler cover. Fig. 58 Install the back boiler cover 1 Control panel cover 2 Back boiler cover We reserve the right to make any changes due to technical modifications. Installation and maintenance instructions Logano G215 US oil/gas-fired boilers • Issue 11/2004... -
Page 42: Placing The Boiler In Operation
If the pressure relief valve does not discharge, it must be replaced, because system components may be damaged by excessive pressure. We reserve the right to make any changes due to technical modifications. Installation and maintenance instructions Logano G215 US oil/gas-fired boilers • Issue 11/2004... -
Page 43: Making The Heating System Operational
– Draft measuring equipment – Oil pressure gauge – Stack thermometer – Smoke tester We reserve the right to make any changes due to technical modifications. Installation and maintenance instructions Logano G215 US oil/gas-fired boilers • Issue 11/2004... -
Page 44: Raising Flue Gas Temperature
Re-check the flue gas temperature. Fig. 62 Removing hot gas baffle plates (example: 2. hot gas flue) We reserve the right to make any changes due to technical modifications. Installation and maintenance instructions Logano G215 US oil/gas-fired boilers • Issue 11/2004... -
Page 45: Removing The Blocking Plate
Hook in the decorative panel in the direction of the arrow. Fig. 65 Fitting the decorative panel We reserve the right to make any changes due to technical modifications. Installation and maintenance instructions Logano G215 US oil/gas-fired boilers • Issue 11/2004... -
Page 46: Start-Up Protocol
10. Inform end user and hand over instructions Confirm start-up procedure Company stamp/signature/date We reserve the right to make any changes due to technical modifications. Installation and maintenance instructions Logano G215 US oil/gas-fired boilers • Issue 11/2004... -
Page 47: Taking The Boiler Out Of Operation
Isolate the heating system from the electrical power supply via the heating system emergency stop switch or the building circuit-breaker. We reserve the right to make any changes due to technical modifications. Installation and maintenance instructions Logano G215 US oil/gas-fired boilers • Issue 11/2004... -
Page 48: Boiler Maintenance
Work on gas components must be WARNING! carried out by qualified and authorized personnel only. We reserve the right to make any changes due to technical modifications. Installation and maintenance instructions Logano G215 US oil/gas-fired boilers • Issue 11/2004... -
Page 49: Boiler Cleaning
Clean the flue passages by turning the round cleaning brush. Fig. 69 Brushing out the flue gas passages We reserve the right to make any changes due to technical modifications. Installation and maintenance instructions Logano G215 US oil/gas-fired boilers • Issue 11/2004... -
Page 50: Wet Cleaning (Chemical Cleaning)
Heat the boiler to a temperature of at least 160 °F. Shut down the heating system. Brush out the hot gas flues. We reserve the right to make any changes due to technical modifications. Installation and maintenance instructions Logano G215 US oil/gas-fired boilers • Issue 11/2004... -
Page 51: Checking The Heating System Operating Pressure
If the pressure relief valve does not discharge, it must be replaced, because system components may be damaged by excessive pressure. We reserve the right to make any changes due to technical modifications. Installation and maintenance instructions Logano G215 US oil/gas-fired boilers • Issue 11/2004... -
Page 52: Inspection And Maintenance Protocols
10. Record the final checks of the inspection work, incl. measurements and test results Confirm service work Company Company Company stamp/signature stamp/signature stamp/signature We reserve the right to make any changes due to technical modifications. Installation and maintenance instructions Logano G215 US oil/gas-fired boilers • Issue 11/2004... - Page 53 During the inspection if you identify any required maintenance steps, do it as soon as possible. We reserve the right to make any changes due to technical modifications. Installation and maintenance instructions Logano G215 US oil/gas-fired boilers • Issue 11/2004...
- Page 54 Date: ______ Company Company Company Company Company Company Company stamp/signature stamp/signature stamp/signature stamp/signature stamp/signature stamp/signature stamp/signature We reserve the right to make any changes due to technical modifications. Installation and maintenance instructions Logano G215 US oil/gas-fired boilers • Issue 11/2004...
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Page 55: Troubleshooting
We reserve the right to make any changes due to technical modifications. Installation and maintenance instructions Logano G215 US oil/gas-fired boilers • Issue 11/2004... -
Page 56: Examples Of Installations
Pressure bypass loop Fig. 73 Multiple circuits with circuit valves Fig. 74 Multiple circuits with circuit valves We reserve the right to make any changes due to technical modifications. Installation and maintenance instructions Logano G215 US oil/gas-fired boilers • Issue 11/2004... - Page 57 Fig. 75 Multiple circuits of water diversion for systems with a high water volume Fig. 76 Multiple circuits with pumps and motor-actuated 3-way mixing valve We reserve the right to make any changes due to technical modifications. Installation and maintenance instructions Logano G215 US oil/gas-fired boilers • Issue 11/2004...
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Page 58: Spare Parts
Back section complete G215 63011538 Available back section components Tab. 14 Boiler block and burner door We reserve the right to make any changes due to technical modifications. Installation and maintenance instructions Logano G215 US oil/gas-fired boilers • Issue 11/2004... - Page 59 Flue silencer DN150 compl. BL 690mm without condensate drain; higher sound 05074544 absorption Tab. 14 Boiler block and burner door We reserve the right to make any changes due to technical modifications. Installation and maintenance instructions Logano G215 US oil/gas-fired boilers • Issue 11/2004...
- Page 60 Hexagon nut EN 1661 M10 8.8 A3k Threaded stud DIN939 M8x30 5.6 Washer DIN125-A8.4-A3K Tab. 14 Boiler block and burner door We reserve the right to make any changes due to technical modifications. Installation and maintenance instructions Logano G215 US oil/gas-fired boilers • Issue 11/2004...
- Page 61 Spare parts 1023348-00-Kesselblock, Brennertür und Anbauteile G215 "US" Fig. 77 Boiler block and burner door We reserve the right to make any changes due to technical modifications. Installation and maintenance instructions Logano G215 US oil/gas-fired boilers • Issue 11/2004...
- Page 62 Cable clamp 07060754 Mounting material for jacket G215/-U 05621700 Contents: Tab. 15 Boiler jacket We reserve the right to make any changes due to technical modifications. Installation and maintenance instructions Logano G215 US oil/gas-fired boilers • Issue 11/2004...
- Page 63 Boiler block insulation G215/-U 05261060 05261065 05261070 05261075 05261076 Available spare part: Retaining spring 00476378 Tab. 15 Boiler jacket We reserve the right to make any changes due to technical modifications. Installation and maintenance instructions Logano G215 US oil/gas-fired boilers • Issue 11/2004...
- Page 64 Spare parts 1023349-00-Kesselverkleidung G215 "US" Fig. 78 Boiler block and burner door We reserve the right to make any changes due to technical modifications. Installation and maintenance instructions Logano G215 US oil/gas-fired boilers • Issue 11/2004...
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Page 65: Circuit Diagrams
Circuit diagrams 15 Circuit diagrams Fig. 79 Circuit diagram 1 We reserve the right to make any changes due to technical modifications. Installation and maintenance instructions Logano G215 US oil/gas-fired boilers • Issue 11/2004... - Page 66 Circuit diagrams Fig. 80 Circuit diagram 2 We reserve the right to make any changes due to technical modifications. Installation and maintenance instructions Logano G215 US oil/gas-fired boilers • Issue 11/2004...
- Page 67 Circuit diagrams Fig. 81 Circuit diagram 3 We reserve the right to make any changes due to technical modifications. Installation and maintenance instructions Logano G215 US oil/gas-fired boilers • Issue 11/2004...
- Page 68 Circuit diagrams Fig. 82 Circuit diagram 4 We reserve the right to make any changes due to technical modifications. Installation and maintenance instructions Logano G215 US oil/gas-fired boilers • Issue 11/2004...
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Page 69: Table Of Key Words
Installing the burner door jacket ..45 Installing the temperature sensor set ..40 We reserve the right to make any changes due to technical modifications. Installation and maintenance instructions Logano G215 US oil/gas-fired boilers • Issue 11/2004... - Page 70 Notes We reserve the right to make any changes due to technical modifications. Installation and maintenance instructions Logano G215 US oil/gas-fired boilers • Issue 11/2004...
- Page 71 Notes We reserve the right to make any changes due to technical modifications. Installation and maintenance instructions Logano G215 US oil/gas-fired boilers • Issue 11/2004...
- Page 72 Heating Contractor: PRODUCTS MANUFACTURED BY BBT Thermotechnik GmbH 35573 Wetzlar www.buderus.de BBT North America Corporation 50 Wentworth Avenue Londonderry, NH 03053 Tel: 603-552-1100 ● Fax: 603-584-1681 www.buderus.net BBT North America Corporation reserves the right to make changes without notice due to continuing engineering and technological advances.