Salamander Pumps CT Series Installation And Warranty Manual
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Salamander Pumps CT Series Installation And Warranty Manual

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x140812_SP_p6_nm_x140812_SP_p6_nm 28/10/2014 11:29 Page 1
Quality | Technology | Service | Value
Pump installation and warranty
guide for the CT range of pumps
CT FORCE
CT Xtra
CT Bathroom
15 PT, 15 TU, 15 IPT, 15 ITU
20 PT, 20 TU, 20 IPT, 20 ITU
20 PS, 20 SU, 20 IPS, 20 ISU
30 PT, 30 TU, 30 IPT, 30 ITU
30 PS, 30 SU, 30 IPS, 30 ISU
50, 50+, 54
55, 55+, 59
64H, 64HU, 69H, 69HU
75, 75+, 79, 84H, 84HU
85, 85+, 89, 94H, 94HU
60B, 60BU, 80B, 80BU, 90BU
Models shown:
CT FORCE 15PT
CT 50 Xtra
CT 60BU Bathroom

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Summary of Contents for Salamander Pumps CT Series

  • Page 1 x140812_SP_p6_nm_x140812_SP_p6_nm 28/10/2014 11:29 Page 1 Quality | Technology | Service | Value Pump installation and warranty guide for the CT range of pumps CT FORCE 15 PT, 15 TU, 15 IPT, 15 ITU 20 PT, 20 TU, 20 IPT, 20 ITU 20 PS, 20 SU, 20 IPS, 20 ISU 30 PT, 30 TU, 30 IPT, 30 ITU 30 PS, 30 SU, 30 IPS, 30 ISU...
  • Page 2 Please leave this instruction booklet with the customer for reference to maintenance Filter washer (inlet) and safety information. Flat washer (outlet) Thank you for choosing Salamander Pumps. 4 off vibration dampening feet...

  • Page 3: Table Of Contents

    x140812_SP_p2_rr_x140812_SP_p2_rr 16/10/2014 13:00 Page 1 Contents CT FORCE range of pumps CT Xtra range of pumps Product description Installation instructions Step 1: Pump location Step 2: Connecting the pump Step 3: Electrical installation PumpWise Guidelines General specifications Technical specifications Trouble shooting Salamander PumpWise Warranty...
  • Page 4 x140812_SP_p2_rr_x140812_SP_p2_rr 16/10/2014 13:00 Page 2 Pre-installation Checklist Our pre-installation guidelines are detailed on the following pages, but some of the key “do’s and don’ts” are highlighted below: Do’s Locate the pump next to the hot water cylinder within 5m. For pumps with 15mm couplers, 2m MAX of 15mm pipework on inlet connections may be used.
  • Page 5 x140812_SP_p2_rr_x140812_SP_p2_rr 16/10/2014 13:00 Page 3 Pre-installation Checklist (continued) Don’ts Never fit the pump to the cold water mains Never fit the pump to shared incoming mains supplies to a block of flats Never use a shared water supply Never put a non-return valve (NRV), restrictive ballofix or an air vent on supply pipe work to the pump The hot water supply must not exceed temperature stated in the installation guide Never use mechanical tools to tighten plastic coupler nuts as this may cause damage...

  • Page 6: Product Description

    To do so invalidates the warranty. Salamander pumps should be installed by a competent person and supervision in their use should be given to children or anyone with impaired physical or mental capabilities Please note that: •...
  • Page 7 x140812_SP_p2_rr_x140812_SP_p2_rr 16/10/2014 13:00 Page 5 Figure 3: Hot water supply method The stored hot water temperature must not exceed 60ºC. A Salamander S flange or one of the 22mm approved top entry Ensure that the hot supply to the pump is via flanges (see page 14) a Salamander approved method.

  • Page 8: Step 1: Pump Location

    x140812_SP_p2_rr_x140812_SP_p2_rr 16/10/2014 13:00 Page 6 Step 1: Pump location 1. Site the pump in a location where it will not freeze or be exposed to frost during cold weather. 2. Ensure adequate airflow to cool the motor. Separate the pump from other appliances that generate heat.
  • Page 9 x140812_SP_p2_rr_x140812_SP_p2_rr 16/10/2014 13:00 Page 7 10. The hot supply pipework to the pump should be a maximum length of 5 metres in 22mm pipe (hot and cold supplies should be no more than 2 metres in 15mm pipe). 11. Exclusive hot and cold supplies to the pump with the hot from a Salamander approved method.
  • Page 10 x140812_SP_p2_rr_x140812_SP_p2_rr 16/10/2014 13:00 Page 8 Negative head systems Negative head systems exist where no natural flow of water goes to the outlet because either the outlet or the pipework to the outlet are above the height of the base of the cold water cistern.
  • Page 11 x140812_SP_p2_rr_x140812_SP_p2_rr 16/10/2014 13:00 Page 9 Commissioning Before you finish Fit pump inlet filters and vibration dampening feet. It is CRITICAL to discharge water through the pump into a container using natural flow before connecting the pump to outlet pipework in order to ensure the air has been discharged from inlet pipework and pump chambers.

  • Page 12: Step 2: Connecting The Pump

    x140812_SP_p2_rr_x140812_SP_p2_rr 16/10/2014 13:00 Page 10 Step 2: Connecting the pump Use only Salamander supplied AV couplers to connect the pump. All associated pipework MUST be thoroughly flushed before making final connections to the pump. Fill the pump with water before connecting to the discharge pipework. The in-line strainers must be fitted to the hot and cold inlet supplies to the pump.

  • Page 13: Step 3: Electrical Installation

    x140812_SP_p2_rr_x140812_SP_p2_rr 16/10/2014 13:00 Page 11 Step 3: Electrical installation Your pump must be connected to the electrical supply using the main cable with the attached plug. This plug must be connected to an accessible socket that has been installed in compliance with IET Wiring Regulations.

  • Page 14: Pumpwise Guidelines

    x140812_SP_p2_rr_x140812_SP_p2_rr 16/10/2014 13:00 Page 12 Helpful guidelines Cold water supplies and storage Recovery of cold storage Ensure that there is sufficient water recovery to cover the water usage by the appliance Aeration of pump and cylinder from a cold water storage cistern This occurs when the incoming cold mains ball valve is positioned above the cold feeds to the cylinder and to the pump –...
  • Page 15 x140812_SP_p2_rr_x140812_SP_p2_rr 16/10/2014 13:00 Page 13 Anti-gravity loops Figure 11: Water starvation protection unit (WSP) An anti-gravity loop (AGL) must always be fitted to systems where the pump is positioned above the dome of the cylinder (see fig 12). The AGL which limits aeration of the hot supply to the pump is formed by bending the pipework downwards for 102mm...
  • Page 16 x140812_SP_p2_rr_x140812_SP_p2_rr 16/10/2014 13:00 Page 14 Approved flanges (cylinders) Figure 14: Approved flanges The 22mm No Stop Essex and the other approved top entry flanges with extension pipes into the cylinder represent the best Usable capacity known means of ensuring minimal aeration minimum 50 gallons per bathroom of the hot supply water to the pump.
  • Page 17 x140812_SP_p2_rr_x140812_SP_p2_rr 16/10/2014 13:00 Page 15 Pump hunting protection In negative head systems all the discharge pipework after the pump is pressurized. In such systems there exists the possibility the pump will hunt ON-OFF-ON etc at intervals. This will happen: • if all outlets are not fully closed •...
  • Page 18 x140812_SP_p2_rr_x140812_SP_p2_rr 16/10/2014 13:00 Page 16 HWS TMV blending valve controller A Salamander approved HWS Blending valve controller will protect booster pumps in systems where the temperature of the stored hot water is uncontrolled – see below. Figure 16: HWS blending valve controller to pump Usable capacity minimum 50 galls per bathroom...

  • Page 19: General Specifications

    General specifications – CT FORCE Applications All Salamander pumps are designed to boost low pressure hot and cold supplies from cistern-fed services. When supplies from a water heater or a combination boiler are to be boosted contact the Salamander PumpWise helpline on 0191 516 2002 for guidance.
  • Page 20 General specifications – CT Xtra & CT Bathroom Applications All Salamander pumps are designed to boost low pressure hot and cold supplies from cistern-fed services. When supplies from a water heater or a combination boiler are to be boosted contact the Salamander PumpWise helpline on 0191 516 2002 for guidance.

  • Page 21: Technical Specifications

    x140812_SP_p6_nm_x140812_SP_p6_nm 28/10/2014 11:29 Page 19 Technical specifications – CT FORCE Packed Pump Part No. Description Specification Performance Connection Type Pump Volumetrics Volumetrics Electrical Pump Pump Hoses Isolators Dimensions Dimensions Input Type CT FORCE FORCE 15 PT 1.5 Bar Twin End 22mm FORCE 15 IPT Positive Head Shower...
  • Page 22 x140812_SP_p2_rr_x140812_SP_p2_rr 16/10/2014 13:00 Page 20 Technical specifications – CT Xtra Packed Pump Part No. Description Specification Performance Connection Type Pump Volumetrics Volumetrics Electrical Pump Pump Hoses Isolators Dimensions Dimensions Input Type CT Xtra Shower Pumps 1.5 Bar Twin End CT 50 Xtra Positive Head ✓...
  • Page 23 x140812_SP_p7_cg_x140812_SP_p7_cg 28/10/2014 15:27 Page 21 Technical specifications – CT Xtra H & HU, CT Bathroom B & BU Packed Pump Part No. Description Specification Performance Connection Type Pump Volumetrics Volumetrics Electrical Pump Pump Hoses Isolators Dimensions Dimensions Input Type CT Xtra & CT Bathroom House Pumps CT 60 B 1.8 Bar Twin End ¾"...

  • Page 24: Trouble Shooting

    x140812_SP_p2_rr_x140812_SP_p2_rr 16/10/2014 13:01 Page 22 Trouble shooting CHECK THAT THE INSTALLATION COMPLIES WITH THE SALAMANDER INSTRUCTIONS IF PUMP IS STILL INOPERABLE, CONTACT OUR TECHNICAL ADVICE LINE ON 0191 516 2002 Fault Probable cause Recommended solution Pump will not start Insufficient gravity flow Check suitability of pump –...

  • Page 25: Salamander Pumpwise

    x140812_SP_p2_rr_x140812_SP_p2_rr 16/10/2014 13:01 Page 23 Salamander Salamander PumpWise is your guarantee to: • help you select the right pump for the job. • avoid installation pitfalls. • provide a further TWO YEARS WARRANTY FREE for CT FORCE pumps and a further ONE YEAR WARRANTY FREE for CT XTRA &...

  • Page 26: Warranty

    PLEASE NOTE: Incorrect installation WILL invalidate the pump warranty Salamander Pumps operates a policy of continuous development and reserves the right to change any of the specifications of its products without prior notice. All information data and illustrations given in this leaflet may be subject to variation.
  • Page 27 Once the installation has been completed and the system has been tested to your satisfaction, please assist the customer in completing the prepaid Warranty Card. Please note that Salamander Pumps are able to provide an onsite service visit which may be chargeable.
  • Page 28 x140812_SP_p2_rr_x140812_SP_p2_rr 16/10/2014 13:01 Page 26 c. You must evidence the date of purchase by retaining the original invoice from the dealer. Without such evidence the Company reserves the right to reject any such claims under the terms of this Warranty. d.
  • Page 29 x140812_SP_p2_rr_x140812_SP_p2_rr 16/10/2014 13:01 Page 27 Notes...
  • Page 30 x140812_SP_p2_rr_x140812_SP_p2_rr 16/10/2014 13:01 Page 28 Notes...
  • Page 31 x140812_SP_p2_rr_x140812_SP_p2_rr 16/10/2014 13:01 Page 29...
  • Page 32 x140812_SP_p2_rr_x140812_SP_p2_rr 16/10/2014 13:01 Page 30...

This manual is also suitable for:

Ct force seriesCt xtra seriesCt force 15 tuCt force 15 iptCt bathroom seriesCt force 15 itu ... Show all

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