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Summary of Contents for Optimum CS 275 SA
- Page 1 Operating manual Automatic Circular metal saw CS 275 SA CS 315 SA CS 350 SA Page 1...
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Page 2: Table Of Contents
Table of Contents Safety Safety warnings (warning notes) 1.1.1 Classification of hazards 1.1.2 Other pictograms Proper user Possible dangers caused by the circular metal saw Qualification of personnel 1.4.1 Target group 1.4.2 Authorised personnel User positions Safety devices 1.6.1 Prohibition, warning and mandatory labels Individual protection gear Safety during operation Safety during maintenance... - Page 3 Control and indicating elements Insert workpiece Saw blade speed 4.4.1 Speed change 4.4.2 Change the feeding speed 4.4.2 Select the toothing and the shape of the tooth Switching on the machine Switching off the machine Sawing of angles Cutting travel control Cooling Maintenance Safety...
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Page 4: Safety Warnings (Warning Notes)
Safety Glossary of symbols gives additional indications calls on you to act • enumerations This part of the operating manual • explains the meaning and use of the warning references contained in the operating manual, • explains how to use the circular metal saw properly, •... -
Page 5: Other Pictograms
Alarm expres- Pictogram Definition/Consequences sion Application tips and other important or useful information and notes. INFORMATION No dangerous or harmful consequences for personnel or objects. In the case of specific dangers, we replace the pictogram by general danger with a warning injuries to hazardous elec- rotating parts. -
Page 6: Possible Dangers Caused By The Circular Metal Saw
Proper user Usage WARNING! Improper use of the circular metal saw • will endanger personnel, • will endanger the machine and other material property of the operator, • may affect proper operation of the machine. The circular metal saw is designed and manufactured to be used in environments where there is no potential danger of explosion. -
Page 7: Qualification Of Personnel
INFORMATION All staff involved in assembly, commissioning, operation and maintenance must • be duly qualified, • follow this operating manual. In the event of improper use • there may be a risk to the staff, • there may be a risk to the circular metal saw and other material property, •... -
Page 8: Safety Devices
• instruct staff regularly (at least once a year) on all safety standards that apply to the machine, operation, accredited technical guidelines, • check staff‘s understand, • document training/instruction, • require staff to confirm participation in training/instruction by a signature, •... - Page 9 • an electrocution. The circular metal saw includes the following safety devices: • a protective cover on the saw blade The saw blade of the circular metal saw is equipped with a protective cover. The protec- Rear cover tive cover covers the circula- tory saw blade.
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Page 10: Prohibition, Warning And Mandatory Labels
1.6.1 Prohibition, warning and mandatory labels INFORMATION All warning labels must be legible. Check them regularly. Positions of labels on the circular metal saw: Illustr.: 1-2: circular metal saw Check the circular metal saw at least once per shift. Inform the person responsible immediately of any damage, defect or change in operating function. -
Page 11: Safety During Operation
CAUTION! Dirty or contaminated personal protection gear can cause disease. Clean your personal protection gear after each use, regularly, at least once a week. Personal protection gear for special work Protect your face and eyes: During all work, and specifically work during which your face and eyes are exposed to hazards, a safety helmet with a face guard should be worn. -
Page 12: Safety During Maintenance
Safety during maintenance Report and Inform operating staff in good time of any repair and maintenance work. document Report all safety-relevant changes or performance details of the circular metal saw. Document any changes all changes, have the operating manual changed accordingly and train the machine operators. 1.9.1 Disconnecting the circular metal saw and making it safe Unplug the circular metal saw from the mains before beginning any maintenance or repair work. -
Page 13: Electrical System
1.11 Electrical system Have the machine and/or the electric equipment checked regularly, and at least every six months. Eliminate immediately all defects such as loose connections, defective wires, etc. A second person must be present during work on live components, to disconnect the power in the event of an emergency. -
Page 14: Technical Data
Technical data Page 14... -
Page 15: Assembly
Assembly INFORMATION The circular metal saw comes pre-assembled. Extent of supply When the machine is delivered, immediately check that the circular metal saw has not been damaged during shipping and that all components are included. Also check that no fastening screws have come loose. -
Page 16: Fasten The Substructure Of The Circular Metal Saw On The Floor
3.3.2 Fasten the substructure of the circular metal saw on the floor Fasten the substructure on the floor with shear connector screws M12. Machine substructure Fastening holes Illustration: 3-1: Machine substructure Page 16... -
Page 17: Mount The Saw On The Machine Substructure
3.3.3 Mount the saw on the machine substructure ATTENTION! Danger of crushing and overturning. Proceed with caution during the work described below. CAUTION! Machine substruc- ture The circular metal saw needs to be mounted on the machine sub- structure by at least two persons. -
Page 18: First Use
First use WARNING! Personnel and equipment may be endangered if the circular metal saw is first used by inexpert staff. We do not take liability for any damage caused by incorrect commissioning. 3.4.1 Checking Check the following. ATTENTION! Danger of cutting! Proceed with caution during the work described below. Use the pre- scribed protection equipment. -
Page 19: Fill In Coolant
3.4.4 Fill in coolant CAUTION! Danger of destroying the pump by dry running. When the circular metal saw is switched on, the coolant pump is switched on. The pump is lubricated by coolant. Do not operate the pump without coolant. “Filling in / Rinsing / Replacing“... -
Page 20: Operation
Operation Safety Use the circular metal saw only under the following conditions: • The circular metal saw is in proper working order. • The circular metal saw is used as prescribed. • The operating manual is followed. • All safety devices are installed and activated. Any anomalies should be eliminated immediately. -
Page 21: Insert Workpiece
Insert workpiece The machine vice serves as clamping device of the workpiece. Clamping jaws The machine vice con- sists of • the working table, • the clamping jaws, Workpiece • the hand wheel. The clamping jaws at the front back moved simultaneously, this way the machine... -
Page 22: Saw Blade Speed
Saw blade speed 4.4.1 Speed change A speed change of the saw blade is performed by switch- Control panel ing over with the step switch on the control panel. There are two speed levels Step switch available which allow a wide range of materials allowed for sawing. - Page 23 Massive material Profile material Toothing Illustration: 4-6: Table for toothing Example: Profile material wall thickness 3 mm = toothing 10 Massive material diameter 40 mm = toothing 12 Page 23...
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Page 24: Switching On The Machine
Switching on the machine Connect the mains plug with the power supply. Select speed level 1 or 2. air entrance start foot switch Switching off the machine Page 24... -
Page 25: Sawing Of Angles
Sawing of angles The circular metal saw can be turned from -45° to 45° in order to allow angular saw cuts. Angle scale Locking lever cutting angle Illustration: 4-9: Setting of angle cut CAUTION! Make sure that the saw is clean and free of chips in the slewing area before adjusting it. Loosen the locking lever. -
Page 26: Cooling
Cooling ATTENTION! Damage to the pump in the event of dry running. When the circular metal saw is switched on the coolant pump is switched on. The pump is lubricated by the coolant. Do not start up the pump without coolant. Turn the dosing stop valve in direction of the coolant hose until the coolant penetrates. -
Page 27: Maintenance
• the quality of the products you manufacture. Installations and equipment from other manufacturers must also be in optimum condition. ENVIRONMENTAL PROTECTION Make sure that when working on the worm gear and on the coolant tank •... -
Page 28: Safety
Used oils must be delivered to a collection centre. Consult your superior if you do not know where the collection centre is. Safety WARNING! The consequences of incorrect maintenance and repair work may include: • Very serious injury to staff working on the machine, •... -
Page 29: Inspection And Maintenance
Inspection and maintenance The type and extent of wear depends to a large extent on individual usage and service condi- tions. For this reason, all the intervals are only valid for the authorised conditions. INTERVAL WHERE? WHAT? HOW? • Replace the lubricating oil in the worm gear. •... - Page 30 INTERVAL WHERE? WHAT? HOW? Regularly remove the chips which are accumulating below the clamping jaws. To do so, use a thin, flat brush. as required CAUTION! Never clean the vice with compressed air. • Lubricate the arbor of the bearing block Lubricating nipple as required Arbor...
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Page 31: Mounting And Replacing The Saw Blade
Mounting and replacing the saw blade Disconnect the circular metal saw from the electrical supply. “Disconnecting the circular metal saw and making it safe“ on page 12 ATTENTION! Danger of cutting, please proceed care- fully when perform- Step switch ing the below described works. -
Page 32: Dimensions Of Sawing Flange
5.3.1 Dimensions of sawing flange Sawing flange Sawing spindle Illustration: 5-6: Sawing flange Repair For any repair work, get assistance from an employee of supplier‘s technical service or send us the circular metal saw. If the repairs are carried out by qualified technical staff, they must follow the indications given in this manual. -
Page 33: Spare Parts
Spare parts Explosion drawing... - Page 34 6.1.1 Spare parts Abb.6-2: Vorderansicht - Front view Abb.6-3: Hinteransicht - Opinion behind...
- Page 35 Abb.6-4: Schnellspannschraubstock - Machine vice Abb.6-5: Maschinenunterbau - Machine substructure...
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Page 36: Wiring Diagram
Wiring diagram... -
Page 37: Spare Parts List
6.2.1 Spare parts list Menge Grösse Artikelnummer Bezeichnung Designation Qty. Size Item no. Zylinderschraube Socket-head cap screw M5x10 033023001 Deckel Cover 033023002 Unterlegscheibe Washer 033023003 Kühlmittelschlauch Cooling agent hose 033023004 Kühlmittelschlauch Cooling agent hose 033023005 Pumpe Pump 033023006 Zylinderschraube Socket-head cap screw M5x10 033023007 Unterlegscheibe... - Page 38 Menge Grösse Artikelnummer Bezeichnung Designation Qty. Size Item no. Sechskantschraube Hexagon head screw M10x25 0330230068 0330230069 Unterlegscheibe Washer 0330230070 Mutter 0330230071 Zahnrad Gear wheel Z=31; m=2 0330230072 Abstandsring Space ring 0330230073 Zylinderschraube Socket-head cap screw M10x20 0330230074 Sicherungsring Snap ring 0330230075 Lager Bearing...
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Page 39: Extra Addtional Spare Parts List
6.2.2 Extra addtional spare parts list Pos. Designation Size Qty. Socket hexagon head screw M8X25 Plain washer Φ8 Connect base Connect plate Shaft Hexagon nut Feed cylinder Φ57 Cylinder adjustment Φ69 Socket hexagon head screw M8X25 Bracket(one) Bracket(two) Socket hexagon head screw M10X30 Socket hexagon head screw M10X30... -
Page 40: Anomalies In The Circular Metal Saw
Anomalies Anomalies in the circular metal saw CAUSE/ ANORMALTY SOLUTION POSSIBLE EFFECTS Saw motor overloaded • Suction of motor cooling air hin- • Check and clean dered • Motor not correctly fixed • Requires technical service! Have • Power unit for saw belt not cor- the machine repaired in the work- rectly fixed shop...
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Kindly provide with Quotation and the brand of the manual Cut off machine with a Hss blade