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Table of Contents
Related Manuals for Bollhoff RIVNUT B 4090
Summary of Contents for Bollhoff RIVNUT B 4090
- Page 1 B4090 05/16 ENG RIVN U T B 4090 ® The R IVNUT B attery tool ® ISO 9001 CERTIFIED 800.236.3200 - sales@rivet-nut.com Visa, Mastercard, Discover & AMEX Accepted Fax: 262.252.5033 Call Cardinal Components to Order or for a Quote 800-236-3200 - sales@rivetnutusa.com - www.rivetnutusa.com...
- Page 2 ISO 9001 CERTIFIED 800.236.3200 - sales@rivet-nut.com R IVN U T B 4090 – B attery tool ® Visa, Mastercard, Discover & AMEX Accepted Fax: 262.252.5033 E lec tro-hydraulic tec hnology • Well balanced • Power & reliability in a reasonable weight New quic k tooling replac ement •...
- Page 3 R IVN U T B 4090 – C ordless battery tool for R IVNUT nut & studs ® ® B uilt for intens ive us e E lectro-hydraulic technology: the choice for ultimate peformance with the best reliability whilst maintaining a reasonable weight Produces 600 to 800 cycles per battery 1 000 000 cycles qualification –...
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Page 4: Table Of Contents
Table of contents SAFETY RECOMMENDATIONS 8-10 1 - OPERATING PRINCIPLE AND TECHNICAL FEATURES OF THE DEVICE Pooling methods Pressure setting method: force controlled setting (installation) Setting force value Technical features Device dimensions Contents of the case 11-15 2 - PREPARATIONS FOR USE Assembling the tooling Connection to the battery Switching on the device... -
Page 5: Safety Recommendations
Safety recommendations Read all the warnings and instructions. Failure to comply with the warnings and instructions can cause electric shocks, fire and/or serious injuries. Keep all the warnings and instructions for future reference. We recommend you to read this User manual carefully before preparing, using or carrying out device maintenance. - Page 6 Batteries • Do not charge the batteries when room temperature is lower than 0°C (32°F) or greater than 40°C (104°F) • Do not use a step-down transformer, a power-supply unit or a DC supply plug • Do not short-circuit the batteries: do not touch the terminals with any conductive material. Avoid keeping the batteries in contact with metal objects such as nails, coins, clips, etc.
- Page 7 Safety recommendations • Use only original spare parts: failure to comply with this rule will render the warranty null and void. • Access inside the tool is reserved to qualified personnel. Do not disconnect any cable before disconnecting the battery. Pay attention to the voltage remaining in capacitors, which may last for many hours.
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Page 8: Operating Principle And Technical Features Of The Device
1 - Operating principle and technical features of the device Pulling methods The “pulling method” comprises Push pull, Insert, Pull and Spin off cycles. Push pull Insert Crimp Spin off Pressure setting method: force controlled setting In the stroke setting method, the tool delivers a constant stroke. When there is a variation in thickness of the workpiece there is a definite risk that a blind rivet nut may not be set properly, or become damaged due to the setting mandrel damaging the Rivet Nut... -
Page 9: Setting Force Value
1 - Operating principle and technical features of the device Setting force value The recommended setting force is dependent on the combination of information coming from Rivet Nut ® parameters. Rivet Nut ® parameters C1: setting C2: setting in maximum in minimum thickness thickness... -
Page 10: Contents Of The Case
Tool configurations and item number Connection made Connection made for Europe for US Package with 1 battery 236 166 01 000 236 168 01 000 B4090-BOF Package with 2 batteries 236 167 01 000 Tool dimensions 220 mm 62 mm Ø... -
Page 11: Preparations For Use
2 - Preparation for use Charging the battery • Store the battery charger in a cool and ventilated area. • Plug the battery charger in the power outlet. SAFETY WARNING: make sure the power supply source is compatible with the requirements indicated on the product plate. •... - Page 12 21,5 mm < > Force: 10 Nm Figure 3 - Fork and nose for studs & force >18 kN (M8 & M10) Based on the dimensions of the rivet, check that the following parts are present: mandrel anvil , see diagram above. •...
- Page 13 2 - Preparation for use Adjusting the position of the anvil in relative to the mandrel • The position of the anvil depends on the length of the Rivet Nut ® before setting. • The position of the anvil should be adjusted as shown in figure 5. •...
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Page 14: Switching On The Device
For allowing the use of the commercial screw kit, this is required: • To take off the fork which is installed on the standard tool • Install the pieces pos 1 and 3. Adjust the anvil (refer to page 20 for instruction). THE BATTERY HAS TO BE DISCONNECTED WHEN REPLACING THE TOOLING. -
Page 15: Options And Accessories
2 - Preparation for use Options and accessories The shart below lists the different accessories and options which are available for this tool. Different capacities of battery B4090-4076-0350 Battery 14,4V 2,6AH B4090-4076-0351 Battery 14,4V 4,0AH Different loader Battery loader Solo EU 282 590 30352 Battery loader Solo US 282 590 30353... -
Page 16: Use
3 - Use The device can be used in all positions, carried by hand or suspended. Procedure for use • Install the battery • Switch the device on, by pulsing on the main trigger • Position the Rivet Nut ® on the mandrel. -
Page 17: Programming Menu
3 - Use Programming menu The display screen appears after start up with the definition below: Battery load level (%) Information of screwing state Setting force level (in kN) Access to the menu pages Access to the setting force adjustment screen Manual command for the unscrewing / Acquitment button in case of fault Press the LEFT (MENU) button for 2 seconds to enter the programming menu. - Page 18 4. Start condition Select the status of the tool at start. Available options: Screwing done – Without condition. 5. Force setting lock By pushing on both + and - button at the same time, the setting is getting lock, which means, that it will not be possible to modify the setting force “SET”...
- Page 19 3 - Use Option 3: Sensors Displays the status of the “Rest” sensor and the pressure sensor. Rest sensor is the sensor checking the position of the main motor. “ACT” means that the main motor is in the position ready to perform a cycle.
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Page 20: Maintenance
4 - Maintenance Daily maintenance The display screen appears after start up with the definition below: Operation Frequency Check the mandrel thread Everyday Control the battery load level Everyday Add grease inside the traction fork Each mandrel replacement Replacement or cleaning of the mandrel Between 5,000 and 10,000 cycles The Rivet Nut ®... -
Page 21: Occasional Maintenance
4 - Maintenance Occasional maintenance DEVICE MAINTENANCE MUST BE CARRIED OUT BY QUALIFIED PERSONNEL. OPERATORS SHOULD NOT PERFORM DEVICE MAINTENANCE OR REPAIRS, UNLESS THEY HAVE BEEN ADEQUATELY TRAINED. Disconnect the battery before carrying out any maintenance operation or disassembly. With a frequency of 500,000, the device needs be disassembled completely and the damaged and worn parts need be replaced. - Page 22 USE ONLY HYDROLUB HM68 CONDAT OR SIMILAR OIL. Call Cardinal Components to Order or for a Quote 800-236-3200 - sales@rivetnutusa.com - www.rivetnutusa.com...
- Page 23 5 - Overview B4090 Call Cardinal Components to Order or for a Quote 800-236-3200 - sales@rivetnutusa.com - www.rivetnutusa.com...
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Page 24: Spare Parts List
Spare part list Position Part number Name B4090-4076-0001 RK B4090 NOSE B4090-4076-0002 RK B4090 FORK RK B4090 FORK NUT 23616600003/00 RK B4090 DRIVE SHAFT 23616600004/00 RK B4090 DRAINING SCREW 23616600005/00 RK B4090 SEAL RING 23616600006/00 RK B4090 HOOK 23616600007/00 RK B4090 PRESSURE SENSOR 23616600008/00 RK B4090 STROKE SENSOR 23616600009/00... -
Page 25: Troubleshooting
6 - Troubleshooting Problem Possible causes Solution The Push pull sensor has to be calibrated Switch off the battery and install it again The screwing by push Replace the mandrel following the Damaged mandrel threading pull is not working instructions correctly Check the motor idle rotation pressing Problem in the motor... -
Page 26: Warning List
7 - Warning list In case of abnormal conditions during operation, the “warning” page will indicate the alarm and possibly the operation to eliminate it. Text on the display Meaning Solution Read Operator Manual High current of the M1 motor Reduce the force Read Operator Manual High current of the M2 motor... -
Page 27: Warranty
8 - Warranty This riveting tool has a 12 month warranty or 250,000 cycles from the date of sales proved by invoice. Wearable, consumable and battery are excluded from this warranty. Damages caused by common wearing, overforceing or improper use and handling are excluded from the warranty. The quality faults of this tool will be covered by this warranty, and will be repaired or replaced at no cost. - Page 28 B öllhoff International with c ompanies in: Argentina Austria B razil C anada C hina C zech R epublic France Germany Hungary India Italy J apan Mexico Poland R omania R ussia S lovakia S outh K orea S pain S witzerland Thailand Turkey...