Related Manuals for Tintometer Lovibond PTV Series
Summary of Contents for Tintometer Lovibond PTV Series
- Page 1 Lovibond Water Testing ® Tintometer Group ® Process Turbidimeter PTV Series www.lovibond.com...
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Page 2: Table Of Contents
Table of Contents • Introduction ............3 Safety Notifications . -
Page 3: Introduction
Introduction General Information DANGER A hazard exists that will result in death or severe injury if not avoided . WARNING A hazard exists that may result in death or severe injury if not avoided . CAUTION A hazard exists that may result in minor or moderate injury . NOTICE Important information or specific instructions need to be strictly followed . -
Page 4: Guide To Symbols
Introduction Guide to Symbols Labels attached to the instrument should be strictly observed to avoid personal injury or damage to the instrument . Refer to this document 'Guide to Symbols' for information regarding the nature of the danger or risk before taking any action where such label is present . -
Page 5: Certifications
. Modifications Any modifications made to this device that are not approved by Tintometer may void the authority granted to the user by the FCC to operate this equipment . DOC Class A Notice - Avis DOC, Classe A This Class A digital apparatus meets all requirements of the Canadian Interference-Causing Equipment Regulations . -
Page 6: Instrument Features
Introduction Instrument Features The Lovibond PTV Series turbidimeters have been designed to meet or exceed ® requirements associated with low level turbidity monitoring and regulatory monitoring of turbidity in drinking water and low level industrial or ultra-pure waters: Lovibond T-CALplus calibration system ®... -
Page 7: Product Overview
Turbidimeters may be applicable for water monitoring application in which the expected turbidity is typically less than 10 NTU or FNU . The Lovibond PTV Series Turbidimeters are designed to detect an incremental change in turbidity of less than 0 .0005 NTU when measuring below 0 .05 NTU . - Page 8 Introduction Product Overview PTV 6000 ONLY The PTV 6000 Process Turbidimeter is a Class 1 Laser product that includes an interlocked, non-serviceable, Class 3B laser . Two interlocks ensure the user is not exposed to laser radiation . 1. Measurement Module Interlock - The internal interlock disables the beam when the Measurement Module is removed from the flow body, or when the flow body is removed from the Mounting Cleat .
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Page 9: Rsd Parameter For Ptv 6000
Introduction RSD Parameter for PTV 6000 Laser turbidimeters such as the PTV 6000 possess highly improved optical qualities to yield a very stable process measurement system . This enhanced stability provides additional information that can be deciphered from the laser turbidity measurement itself and used as a separate parameter to further improve the limit of detection to breakthroughs in filtration systems . -
Page 10: Specifications
Specifications Technical Specifications The Lovibond PTV Series Turbidimeter is available in four versions, one ISO and three ® US EPA compliant versions . The PTV 1000 IR displays turbidity values in FNU units and is compliant to ISO method 7027 . The PTV 1000 WL, PTV 2000 and PTV 6000 are EPA approved methods and display turbidity values in NTU units . - Page 11 Specifications Specification Details Humidity 5 to 95 %RH (Non-condensing) Regulatory IS0 7027: PTV 1000 IR Compliance Methods EPA: PTV 1000 WL, PTV 2000 & PTV 6000 The Lovibond White Light LED Method, The Lovibond 660-nm LED Method and Lovibond 6000 Laser Method are cited in 40 CFR 141 .74(a)(1) as approved by the USEPA for drinking water turbidity .
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Page 12: Installation
Installation Product Components Main components and optional accessories PTV 1000 • PTV 2000 PTV 6000 PTV Series shown with optional accessories 1 Measurement Module 2 Flow Body 3 Power & Communications Module 4 PTV 1000/2000 Mounting Cleat 5 . PTV 6000 Mounting Cleat 6 . -
Page 13: General Guidelines
Installation General Guidelines Before beginning the installation, locate an area with a solid wall to mount the instrument that is away from heavy traffic, exposure to direct sunlight or other heat sources, with minimum dust and vibration . The panel mount option is recommended to ensure proper installation, to manage cables and to provide conveniences that help increase work flow efficiency . -
Page 14: Mechanical Installation
Installation Mechanical Installation • nstall this instrument on a wall . NOTICE ALLOW AN ADDITIONAL 30.5CM (12" INCH) CLEARANCE FROM THE TOP OF THE FLOW BODY FOR REMOVAL OF THE MEASUREMENT MODULE. 156.8 6.17 142.2 5.60 352.5 13.88 46.4 1.83 Installing the Mounting Plate Allow 25-cm (9 .8 inch) above and 6-cm (2 .4 inch) clearance to the right of the mounting plate for serviceability and cable routing . - Page 15 Installation NOTICE The Sight Level, (included as part of the Mounting Cleat), should be used while marking the hole locations on the wall and during installation . Level mounting of the Flow Body is important for proper transfer of sample through the turbidimeter . 165.1 6.50 60.3...
- Page 16 Installation Attaching the Flow Body to the Mounting Cleat Note: PTV 1000/2000 Mounting Cleat will not enable the PTV 6000 Laser . Use Only 19806-119 mounting cleat with the PTV 6000 NOTICE Check to ensure the instrument is level after installation . PTV_Series_V2.2 01.2019...
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Page 17: Fluidic Connections
Installation Fluidic Connections ASTM D6698 sampling conditions should be followed for this installation . Sample tap (from the source) Sample tap should project into the center of the pipe to minimize interference from air bubbles or sediment . Sample lines should be as short as possible to minimize reading delays due to changes in the sample turbidity . - Page 18 Installation NOTICE Flow Bodies equipped with a flow sensor; the 1/4-inch (6mm) siphon tube will fit inside the 3/8-inch (9mm) ID Outlet tube . DO NOT SHORTEN OR REMOVE THE SIPHON TUBE . For best performance, the flow rate and operating conditions should be kept as constant as possible;...
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Page 19: Electrical Installation
Installation Electrical Installation - PTV 1000 and PTV 2000 Models Measurement Module power connection - Connect the 90 degree 12 PIN M12 connector to the Measurement Module . This is a keyed connector pair; carefully align the connectors during insertion so as not to . bend the pins on the male connector . - Page 20 Installation Electrical Installation - PTV 6000 Interlock Connection Measurement Module interlock connection - Connect the 90 degree 4 PIN M8 connector to the Measurement Module . This cable ensures the laser is disabled when the bubble trap cover is removed and is required for proper operation . This is a keyed connector pair;...
- Page 21 Installation Inserting the Measurement Module into the Flow Body NOTICE Slowly lower the Measurement Module into the Flow Body . Allow water to drain during the end of insertion as needed . PTV_Series_V2.2 01.2019...
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Page 22: Instrument Drain / Optional Flow Meter Setup
Installation Instrument Drain / Optional Flow Meter Setup If your instrument has the flow indicator option, the flow out of the instrument drain will NOT be continuous . Flow should occur in pulses 20 to 30 seconds apart . If the pulses are more frequent than this, reduce the flow rate and if they less frequent , increase the flow rate . -
Page 23: Operation
Operation Turbidimeter 5.000 S/N: 12345 Home screen for the touch screen interface (located on sensor). 1 - Turbidimeter Name 2 - Security Icon (if set) 3 - Calibration Icon 4 - Verification Icon 5 - Settings Icon 6 - Turbidity Value 7 - Units 8 - Serial Number 9 - Outputs Icon... -
Page 24: Touchscreen Interface
Operation Touchscreen Interface, continued Laser Icon: Displays the status of the Laser . • A red icon indicates laser is engaged . • Laser icon disappears when laser is disengaged . • Only apperars on PTV 6000 Bluetooth Icon: ® Displays the Bluetooth connectivity status of the Measurement Module . - Page 25 Operation Touchscreen Interface, continued Calibration Icon: Tap the calibration icon to access the two calibration options: • 1 point • Grab Sample Cal • Zero Electronics Verification Icon: Tap the verification icon to access the three verification options: • Grab Sample Ver •...
- Page 26 Operation Touchscreen Interface, continued Outputs menu: Analog Outputs Alarm s Communications Measurement Parameters: Unit Type NTU, mNTU... FNU Enable/Disable Bubble Reject Signal Averaging 1 Sec, 3 Sec... 90 Sec Auto Ranging Nearest 1... Nearest 0.0001 Measurement Parameters 15 Sec, 30 Sec... 4 Hr Data Log Rate Date and Time NOTICE...
- Page 27 Operation Touchscreen Interface, continued Security: - Security - Set a password for security purposes. If this setting is disabled, then any existing password will be deleted. eleted. Disabled Enable/Disable Passwor d Change Security Enabled Back If setting a password, write the password you set here: 'Locked' Security icon: Tap on the 'locked' security icon and enter your password .
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Page 28: Initial Configuration
Operation Initial Configuration Configuring Outputs Analog Output Configuration PTV Series instruments configured with a PCM contain two (2) analog (4-20mA) outputs . A single analog output (Analog 1) is available on 24VDC configurations . Outputs Analog Alarm s Communications Zero Value Full Scale Value Analog 1 Min Trim Value... - Page 29 Operation Initial Configuration, continued Analog Output Configuration, continued Max Trim Value - The max trim can be adjusted from 0 to 4095 counts to make a PLC or chart recorder read exactly 20mA . Each count value is approximately 0 .005mA . The max value should be larger than the min value for proper operation .
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Page 30: Setting Alarms
Operation Initial Configuration:, continued Setting Alarms PTV Series instruments contain three (3) alarm relay outputs which are located inside the PCM . Alarms can be setup via the “Settings” icon on the touchscreen display . In addition, multiple alarm triggers can be enabled for each relay . Analog Outputs Alarm s... - Page 31 Operation Initial Configuration:, continued Setting Alarms, continued - Alarms - Enable or diable this alarm. If disabled, this alarm will never trigger. Disabled Enable/Disable Alarm Enabled Back Low Alarm High Alarm Loss of Power Loss of Flow Flatline Alarm Back Relay 1/2/3 Relay 1/2/3 Set Alarm Value:...
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Page 32: Communications Menu
Operation Initial Configuration, continued Communications Menu Depending on the configuration of a PTV Series Turbidimeter, multiple communication outputs are available . No configuration is required for Profibus DP and Modbus TCP . Analog Alarm s Outputs Communications Bluetooth Communications Modbus Settings Modbus Slave ID Baud Rate Parity... - Page 33 Operation Initial Configuration, continued Communications Menu, continued Modbus Slave ID Baud Rate Bluetooth - Bluetooth - - Modbus ID - - Baud Rate - Enable or disable bluetooth. Set Modbus Slave ID 9600 If disabled, bluetooth advertisements and connections will not be allowed. 14400 Enable/Disable Bluetooth 19200...
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Page 34: Setting & Adjusting Flow Rate
Operation Initial Configuration, continued Flow Icon: Displays the status of the Flow Sensor . • A green icon indicates normal flow . • A yellow icon = warning . (sample flow may be too high or too low) • A grey icon = sensor not present or disabled . Setting and Adjusting Flow Rate NOTICE Before proceeding, review the section on Fluidics Connections in the Installation section... -
Page 35: Cleaning
Cleaning General Cleaning Guidelines Clean as experience dictates . Unexpected variability in readings, erratic readings, an increase in the historical baseline, or Verification failure, may indicate the need to clean . NOTE: The BLACK Cleaning Tube is reusable, DO NOT DISCARD! WARNING CHEMICAL EXPOSURE RISK: Use proper safety equipment including eye protection and abide to all safety protocols when using chemicals . - Page 36 Cleaning NOTICE DISPOSE OF USED CLEANING SOLUTIONS IN COMPLIANCE WITH ALL LAWS GOVERNING THE DISPOSAL OF CHEMICAL WASTE. NOTICE ONLY USE MICRO-FIBER CLOTHS for cleaning optical surfaces or any of the polished surfaces which contact the sample . NOTICE DO NOT SCRUB OR USE ABRASIVE CLEANERS on the optical surfaces or any of the surfaces which contact the sample .
- Page 37 Cleaning Draining the Flow Body Close the Inlet Ball Valve . Connect the Discharge Fitting to the Service Port to empty the Flow Body . Allow the Flow Body to empty before proceeding . Press the release button on the Discharge Fitting to remove it from the Service Port . When Flow Body has been drained, proceed with cleaning the body with the cleaning solution of choice .
- Page 38 Cleaning Preparing the Cleaning Solution Rinse the BLACK Cleaning Tube with filtered water before each use . NOTICE USE ONLY the BLACK Cleaning Tube with cleaning solution; DO NOT USE the BLUE Calibration Tube for cleaning WARNING CHEMICAL EXPOSURE; USE PROPER SAFETY EQUIPMENT AND PROTOCOLS PTV_Series_V2.2 01.2019...
- Page 39 Cleaning Introduce the Cleaning Solution into the Flow Body > PTV_Series_V2.2 01.2019...
- Page 40 Cleaning Filling the Flow Body with Cleaning Solution and cleaning • MI N The Flow Body is filled when cleaning solution is observed flowing from the Outlet Fitting . Allow at least 1 discharge cycles to occur for Flow Bodies equipped with a Flow Sensor . PTV_Series_V2.2 01.2019...
- Page 41 Cleaning Collecting used Cleaning Solution for disposal MI N PTV_Series_V2.2 01.2019...
- Page 42 Cleaning Collecting for disposal and restoring sample flow Rinse the BLACK CLEANING Tube with filtered water after use and store in a clean, dry plastic bag to prevent contamination . NOTICE The BLACK CLEANING Tube is reusable; DO NOT DISCARD PTV_Series_V2.2 01.2019...
- Page 43 Cleaning Cleaning the bubble trap Check that the sample flow is stopped and that the Drain Fitting is connected to the Service Port before opening the Front Cover . DANGER PTV 6000: Class 3B laser radiation when open and interlocks defeated, avoid exposure to the beam .
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Page 44: Calibration
Calibration Calibration Use care to avoid particle contamination during and after cleaning of the instrument . NOTICE Calibration should be performed every 90-days or more frequently as regulatory requirements demand . ABIDE BY ALL GOVERNING REGULATIONS REGARDING THE FREQUENCY OF CALIBRATION. Perform any maintenance and cleaning prior to calibration . - Page 45 Calibration Draining the Flow Body Close the Inlet Ball Valve . Connect the Discharge Fitting to the Service Port to empty the Flow Body . Allow the Flow Body to empty before proceeding . Press the release button on the Discharge Fitting to remove it from the Service Port . PTV_Series_V2.2 01.2019...
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Page 46: T-Calplus
Calibration Preparing Lovibond T-CALplus calibrant for use ® ® BLUE Rinse the Calibration Tube with filtered water before each use . NOTICE ® USE ONLY the BLUE calibrant; DO NOT USE the Calibration Tube with T-CALplus BLACK Cleaning Tube for calibration as degradation to the calibrant may occur . WARNING CHEMICAL EXPOSURE;... - Page 47 Calibration Introduce the Lovibond T-CALplus calibrant into the Flow Body ® ® > Connect the Lovibond T-CALplus calibrant to the Service Port via the Calibration ® ® Tube . Allow standard to completely fill the flow body . The Flow Body is considered filled when excess standard can be observed to flow from the Outlet .
- Page 48 Calibration Filling the Flow Body with Lovibond T-CALplus calibrant and calibrating ® ® • MI N 5.000 Reject Accept *The Flow Body is filled when calibrant is observed flowing from the Outlet Fitting . (Allow at least 1 discharge cycles to occur for Flow Bodies equipped with a Flow Sensor). At the completion of calibration, a retrievable record is added to the Calibration Log;...
- Page 49 Calibration Collecting used Lovibond T-CALplus calibrant for disposal ® ® MI N PTV_Series_V2.2 01.2019...
- Page 50 Calibration Collecting the used T-CALplus for disposal and restoring sample flow ® BLUE 1 . Rinse the Calibration Tube with filtered water after use and store in a clean, dry plastic bag to prevent contamination . NOTICE BLUE Calibration Tube is reusable; DO NOT DISCARD PTV_Series_V2.2 01.2019...
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Page 51: Standards
Calibration Calibration using T-CAL (stabilized formazin, bottled calibrant) ® Before beginning, refer to the beginning of the Calibration Section and follow illustrations 1 THROUGH 4 for 'Draining the Flow Body'. Mix contents back and forth in bottle to prepare calibrant, DO NOT SHAKE PTV_Series_V2.2 01.2019... - Page 52 Calibration • MI N 5.000 Accept Reject NOTICE DISPOSE OF USED CALIBRANT IN COMPLIANCE WITH ALL LAWS GOVERNING THE DISPOSAL OF CHEMICAL WASTE. PTV_Series_V2.2 01.2019...
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Page 53: Offset Adjustment Using A Grab Sample
Calibration Calibration Offset Adjustment using a Grab Sample WARNING CALIBRATION OFFSET ADJUSTMENT IS NOT PERMITTED BY CERTAIN REGULATORY ENTITIES. CHECK ALL REGULATIONS BEFORE ADDING AN OFFSET TO THE CALIBRATION. Go to; 'CAL' icon > 'Grab Sample Cal' (For best results, it is recommended that the reference instrument be in close proximity of the turbidimeter when performing a calibration offset adjustment). -
Page 54: Verification
Verification Verification is a procedure that ensures the instrument is measuring correctly . At the completion of any of the verification methods, a retrievable record is added to the Verification Log . NOTICE Verification does not change the calibration or any of the other operating parameters of the turbidimeter . -
Page 55: Standards
Verification Verification using Lovibond T-CALplus calibrant, ® ® (best practice) For wet verification using T-CALplus calibrant, select 'WET STANDARD' in the ® 'VERIFICATION' menu on the 'HOME' screen . Follow the illustrations provided for calibration; (refer to 'Calibration' in the Calibration Section within this Manual) . -
Page 56: Optional Communications
Optional Communications Optional Interfaces The AquaLXP App can be used via a USB connection with some Android devices . The device must have "USB Host" functionality in order to be compatible . To determine compatibility, launch the AquaLPX App on the device . The app can be downloaded from the Google Play Store . -
Page 57: Anybus Modules
Optional Communications Anybus Modules Refer to PCM Manual for Installation and Digital Communication information . Data from a sensor connected to the PCM is provided in a standard data structure shown in the following table . This is the standard output structure for all modules . The standard data structure for all outputs are shown below. -
Page 58: Profibus Network Setup
Optional Communications Profibus Network Setup: • Import the provided GSD file into your Profibus configuration tool . The GSD file can be downloaded from www .lovibond .com • The following information is a reference to describe the data output for the user when using a Profibus configuration tool during setup of the network . -
Page 59: Modbus Tcp Ethernet Network Setup
Optional Communications Modbus TCP Ethernet Network Setup: • By defualt the IP address is assigned by the DCHP server of the network . • Server port should be set to 502 . • Word wise swapping is used . • The third and fourth bytes are iterchanged . -
Page 60: Modbus Rs485/Rs232 Network Setup
Optional Communications Modbus RS485/RS232 Network Setup: • Baudrate is 19200 . • Use the switch on the Modbus Adapter board to select RS232 or RS485 . • Word wise swapping is used . • The third and fourth bytes are interchanged . The byte order is 3 4 1 2 . •... - Page 61 THIS PAGE INTENTIONALLY BLANK...
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Page 62: Maintenance
Maintenance Parts Kits are letter coded; refer to 'Accessories & Replacement Parts' section for details . NOTICE DO NOT USE OILS OR GREASE ANYWHERE ON THE TURBIDIMETER . NOTICE Before installing covers; apply a wetting solution of 1ml (Dawn Original) Dishwashing ®... - Page 63 Maintenance Seat O-ring in Flow Body before screwing in Beam Dump (Kit 'D') . Repair Part Kits Part Number PTV 1000/2000 - Kit, Bubble Trap Cover and O-Ring 19806-077 Kit, Waste Chamber Cover and O-Ring 19806-081 Kit, Bubble Trap Latch & Hardware 19806-079 Kit, Beam Dump &...
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Page 64: Troubleshooting
Troubleshooting Symptom Possible Cause Solution Calibration failure Calibrant not properly Re-make the standard . Prepared . Low sample flow Inadequate inlet pressure . Confirm head pressure is within specifications . Inadequate sample Flow control valve Clean out valve (reverse flow flow plugged . - Page 65 Troubleshooting Symptom Possible Cause Solution High measurement Large particles within Grab sample to confirm; no action variability sample . required . (continued) Illuminator pathway is Dry illuminator pathway with soft wet . cloth . Carefully place measurement module slowly onto body to prevent splash back onto illuminator pathway .
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Page 66: Accessories & Replacement Parts
Accessories & Replacement Parts Item Description Part Number Calibration and Verification Supplies T-CALplus , 0 .30 NTU Standard for Verification 48010035 ® T-CALplus ® , 1 .00 NTU Standard for Verification 48010135 T-CALplus , 5 .00 NTU Standard for Calibration 48010235 ®... - Page 67 Accessories & Replacement Parts Item Description Part Number Installation Supplies Installation Kit, Tools 19806-075 Installation Kit, Connectors 19806-086 Mounting Disc Assembly, single disc 19806-106 Kit, Mounting Cleat Assembly 19806-082 PTV 6000 - Kit, Mounting Cleat Assembly 19806-119 Cables, Connects Measurement Module to PCM For Flow Body without Flow Sensor Measurement Module Cable (no Flow Sensor) 19806-574...
- Page 68 Spain India Technical Changes without notice Printed in Germany 01 .2019 No .: 00 38 66 02_V2 .2 Lovibond and Tintometer are registered trademarks of the Tintometer Group of Companies ® ® T-CALplus ® and AquaLXP ® are Trademarks of the Tintometer ®...