Midtronics DCA-8000 Instruction Manual
Battery diagnostic tool
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- User manual (56 pages) ,
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- Quick start manual (4 pages)
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Table of Contents
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Summary of Contents for Midtronics DCA-8000
- Page 1 Toyota/Lexus DCA-8000 March 2019 167-000870EN-C DCA-8000 Battery Diagnostic Tool Instruction Manual For additional support materials and the latest information go to toyota.dca8000.com www.midtronics.com Midtronics Inc. 7000 Monroe Street Willowbrook, IL 60527...
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Page 3: Table Of Contents
Toyota/Lexus DCA-8000 Contents General Safety Precautions 7 – History General Safety Precautions Tool History Personal Precautions Totals By Test Decision Totals By Charge Decision Preparing To Charge The Battery Totals By Test Type Grounding & Power Cord Connections Totals By Date And Location... - Page 4 Additional Terms, by clicking the “I Agree” button during device registration. The individual who signifies assent to these terms warrants to Midtronics and Toyota that he or she has full right, power and authority to give such assent on behalf of Dealer.
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Page 5: General Safety Precautions
Toyota/Lexus DCA-8000 General Safety Precautions General Safety Precautions IMPORTANT SAFETY INSTRUCTIONS. WORKING IN 1.6 Do not disassemble charger; take it to a qualified service THE VICINITY OF A LEAD-ACID BATTERY IS DANGEROUS. center when repair is required. Incorrect reassembly may BATTERIES GENERATE EXPLOSIVE GASES DURING NORMAL result in a risk of electric shock or fire. -
Page 6: Preparing To Charge The Battery
NOTE: A dedicated circuit is recommended for 2.10 NEVER charge a frozen battery; thaw it out first. use with the DCA-8000. Preparing To Charge The Battery A temporary adapter, which looks like the adapter illustrated in Figures B and C, may be used to connect this 3.1 If it is necessary to remove the battery from vehicle to... -
Page 7: Charger Location
Toyota/Lexus DCA-8000 General Safety Precautions 4.3 An extension cord should not be used unless absolutely 5.5 Operate the charger only in a well-ventilated area that is necessary. Use of an improper extension cord could result free of dangerous vapors. in a risk of fire and electric shock. If an extension cord must 5.6 Store the charger in safe, dry location and maintain it ac-... -
Page 8: Removing The Battery
General Safety Precautions Toyota/Lexus DCA-8000 Removing the Battery Locking Power Cord Always pull back on the red tab on the side of the power cord 8.1 If it is necessary to remove the battery from the vehicle or connector to release/remove it from the charger’s power equipment, always remove the grounded terminal from socket. -
Page 9: Product Specifications
Enterprise asset management • 15% to 85% R.H., non-condensing • Reporting and analytic tools Dimensions • Communication with next generation Midtronics (without handle or base) platforms and tools • Weight:34 lbs (15.45 kg) User Interface • Advanced navigation and charge applications •... -
Page 10: Introduction & Overview
1 – Introduction & Overview Toyota/Lexus DCA-8000 1 – Introduction & Overview Safety Reminder Manual Conventions For safe, efficient, and accurate charging and testing, review This manual uses these symbols and typographical conventions: the safety and operating instructions in this manual before... -
Page 11: Charging Cables
Toyota/Lexus DCA-8000 1 – Introduction & Overview Charging Cables Wireless Barcode Scanner Cable Insert the communication cable. Insert the RJ50 connector in the bottom of the scanner base. Insert and rotate the charge cable quick connectors clock- wise 180° to lock them onto the Quick Connector Locking Post on the charger. -
Page 12: Initial Setup
1 – Introduction & Overview Toyota/Lexus DCA-8000 Initial Setup The Test Settings are displayed. Tap Next to continue after making any adjustments. Upon initial power-up, the Language Settings screen is displayed. Tap Next to continue. Battery Rating CCA (Cold Cranking Amps) -
Page 13: Main Menu
Toyota/Lexus DCA-8000 1 – Introduction & Overview 14. The login screen is displayed. Tap Start to access the Main Menu. Press to download the list of BMIS locations. 10. Enter the Dealer/Store ID# or location information. The selected dealer information is displayed. -
Page 14: Main Menu Icons
Clean the case and terminals using a wire brush and a mixture of water and baking soda. IMPORTANT: Leave the DCA-8000 plugged into • Low electrolyte level. If the electrolyte level is low, add dis- power overnight so the tool can automatically check tilled water to fill up to ½”... -
Page 15: Connecting To The Battery
Toyota/Lexus DCA-8000 1 – Introduction & Overview Connecting To The Battery Connect the charging clamps to the battery in accordance with all precautions and safety instructions. Do not connect either clamp to the vehicle’s chassis. Connect the clamp to the positive (+) terminal and the Black clamp to the negative (–) terminal. -
Page 16: Advanced Battery Test
2 – Advanced Battery Test Toyota/Lexus DCA-8000 2 – Advanced Battery Test At the Edit Battery Info screen, tap on the corresponding Use In Vehicle Test to perform Battery Tests on box to edit the parameter information. in-vehicle batteries based on test parameters Advanced entered by the user. -
Page 17: System Test
Toyota/Lexus DCA-8000 2 – Advanced Battery Test System Test Start the engine and let it idle. Turn off all electrical accessories such as headlights and the interior ventilation blower fan and tap Next. The analyzer tests the alternator output at idle. - Page 18 2 – Advanced Battery Test Toyota/Lexus DCA-8000 Starter Test Results Test Result - Starter Test Alternator Test Results Test Result - Alternator Test Midtronics Inc. 7000 Monroe Street Willowbrook, IL 60527 www.midtronics.com...
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Page 19: Power Supply
Toyota/Lexus DCA-8000 3 – Power Supply 3 – Power Supply Enter the battery information and power supply param- Use Power Supply Mode maintain battery eters. voltage in a vehicle between 13.00V and 15.5V Power Supply to allow for uninterrupted reprogramming of vehicle’s computer, retain vehicle system... -
Page 20: Pds/Pdi
4 – PDS/PDI Toyota/Lexus DCA-8000 4 – PDS/PDI The Edit Battery Information screen displays vehicle and Use PDS to charge vehicle batteries while battery information based on the VIN. performing a checklist before delivery to a customer to ensure it is in optimal condition. -
Page 21: Manual Charge
Toyota/Lexus DCA-8000 5 – Manual Charge 5 – Manual Charge Enter the battery information and charging parameters. Use Manual Charge to charge a battery using user-selectable parameters including voltage, Manual Charge current, or time. At any time during the test tap to return to the previous screen or to return to the Main Menu. -
Page 22: Boost Charge
6 – Boost Charge Toyota/Lexus DCA-8000 6 – Boost Charge Following a successful boost charge, the charger displays Makes high output current available to boost CRANK ENGINE NOW. The engine can now be cranked for charge an in-vehicle battery and assist in up to five seconds. -
Page 23: History
Toyota/Lexus DCA-8000 7 – History 7 – History Totals By Test Type Use History to access the tool usage history, a vehicle history based on VIN, and user histories. Advanced Battery Test History The search function can also be used to find test... -
Page 24: Messages
BMIS for more than 24 hours. The “No” option is not available for 30 seconds. The DCA-8000 will automatically lock-out and the user will not be able to use the tool if: 1) Tool is not connected to Wi-Fi for 10 or more days; or 2) An available software update is not installed after 10 or more days. -
Page 25: Settings
Toyota/Lexus DCA-8000 9 – Settings 9 – Settings Printer Settings Use the Setup options to setup and adjust WiFi, printer setup and selection, email The Printer Setup function detects and displays a Settings settings, user information, default language, list of connected and available WiFi and Bluetooth display settings, sound settings, BMIS printers. -
Page 26: Add Address
9 – Settings Toyota/Lexus DCA-8000 Add Address Language Settings to add an email address. Use the Language & Input function to select the Use the displayed keypad to enter the contact name and default system language used by the tool. User email address. -
Page 27: Bmis Login
User Management Σ separators. Create MDCA Log File Date/Time Settings Create MDCA Log File Σ The MDCA function is used by Midtronics technical support. to return to the Shop Information screen. www.midtronics.com Midtronics Inc. 7000 Monroe Street Willowbrook, IL 60527... - Page 28 9 – Settings Toyota/Lexus DCA-8000 Date/Time Settings to access the Date/Time setting defaults. Select Time Format 12 or 24 Hour Format Select Date Format Month/Day/Year, Day/Month/Year, or Year/Day/Month Select Time Zone Time zone in which the analyzer will be operated.
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Page 29: Appendix A: Recommended Scanning Procedure
Appendix A: Recommended Scanning Procedure Appendix A: Recommended Scanning Procedure VIN Scanning For scanning VINs, the DCA-8000 Diagnostic Charger uses a handheld wireless barcode scanner. The base of the barcode scanner is connected to the back of charger using a DB-9 style connector. -
Page 30: Appendix B: Battery Information Definitions
Appendix B: Battery Information Definitions Toyota/Lexus DCA-8000 Appendix B: Battery Information Definitions Battery Application Automotive Battery Installation Single Battery or Dual Batteries Battery Post Top Post, Side Post, Dual Post Battery Rating Enter the Battery Rating Units value Battery Type... -
Page 31: Appendix C: Test Results Decision Tables
Toyota/Lexus DCA-8000 Appendix C: Test Results Decision Tables Appendix C: Test Results Decision Tables Battery Test Results Cranking Reserve Decision SOH Message RC Message Health Capacity Good Good The battery shows good cranking performance. Test The battery has good reserve the battery again at next service opportunity. -
Page 32: Charge Acceptance Results
Appendix C: Test Results Decision Tables Toyota/Lexus DCA-8000 Charge Acceptance Results Alternator Test Results Decision Action Decision Action The output from the alternator is normal. Battery has sufficient charge acceptance to recover for a proper system functionality. Charging Normal No output detected. Check belts to ensure Battery has poor charge acceptance and might alternator is rotating when engine is running. -
Page 33: Midtronics Inc. 7000 Monroe Street Willowbrook, Il
Toyota/Lexus DCA-8000 Appendix C: Test Results Decision Tables www.midtronics.com Midtronics Inc. 7000 Monroe Street Willowbrook, IL 60527... - Page 34 Appendix C: Test Results Decision Tables Toyota/Lexus DCA-8000 Midtronics Inc. 7000 Monroe Street Willowbrook, IL 60527 www.midtronics.com...
- Page 35 Toyota/Lexus DCA-8000 Appendix C: Test Results Decision Tables www.midtronics.com Midtronics Inc. 7000 Monroe Street Willowbrook, IL 60527...
- Page 36 PATENTS This product is made by Midtronics, Inc., and is protected by one or more U.S. and foreign patents. For speci c patent information, contact Midtronics, Inc. at +1 630 323-2800. LIMITED WARRANTY Midtronics products are warranted to be free of defects in materials and workmanship for a period of one (1) year from date of purchase.