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Operating Instructions
®
ProMinent
Vario
Metering Pumps
DIN EN ISO 9001
70 100 M 502
Stick identification plate here!
®
For safe and correct operation of ProMinent
Vario metering pumps,
two sets of Operating Instructions are required:
The product-specific Vario Operating Instructions
and ProMinent
®
motor-driven dosing pump. Operating Instructions must be read together!
Please completly read through these operating instructions first! · Do not discard!
The warranty shall be invalidated by damage caused by operating errors!
Part No. 981638
ProMinent Dosiertechnik GmbH · 69123 Heidelberg · Germany
BA VA 008 8/99 GB
ProMinent
®
Page 1
Hotline: 093 824 8589 - Website: www.VinaFluid.com
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Related Manuals for ProMinent Vario Series
Summary of Contents for ProMinent Vario Series
- Page 1 Please completly read through these operating instructions first! · Do not discard! The warranty shall be invalidated by damage caused by operating errors! Part No. 981638 ProMinent Dosiertechnik GmbH · 69123 Heidelberg · Germany BA VA 008 8/99 GB ProMinent ®...
- Page 2 Publishing details Publishing details: Operating Instructions ProMinent ® Vario © ProMinent Dosiertechnik GmbH ProMinent Dosiertechnik GmbH Im Schuhmachergewann 5-11 D-69123 Heidelberg Postfach 101760 · D-69007 Heidelberg info@prominent.de www.prominent.de Subject to technical modifications Printed in the F.R. Germany Hotline: 093 824 8589 - Website: www.VinaFluid.com ProMinent ®...
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Page 3: Table Of Contents
Table of Contents Page Product Identification/Identity Code ..........4 Safety instructions for ProMinent ® metering pumps ..............5 General notes ..............5 Notes for installation, commissioning and operation ..5 Notes on servicing and repair ......... 6 Product Description ............7 Marking/Identification of pump type ....... -
Page 4: Product Identification/Identity Code
Union nut and PVDF insert Union nut and stainless steel insert Union nut and PVDF hose connector Union nut and stainless steel hose connector Version: With ProMinent label (standard) Without ProMinent label (standard) 16,00 Electrical power supply: 1 ph., 230 V 50/60 Hz Euro plug 1 ph., 230 V... -
Page 5: Metering Pumps
• Assembly of ProMinent metering pumps with foreign parts which are not tested or recommended by ProMinent is not permissible and can lead to injury to persons or damage for which no responsibility is accepted! • Pumps must be accessible for operating and servicing at all times. Accesses must not be obstructed or blocked! •... -
Page 6: Notes On Servicing And Repair
Safety relevant instructions for ProMinent metering pumps ® NOTE: • The pump shall be secured in such a way that no vibration can occur! The valves of the liquid end must always be vertical to ensure correct operation! • Intake and delivery pipes must always be arranged such that strain-free connection to the... -
Page 7: Product Description
The pump is not suitable for use in explosion-proof areas. Marking/Identification of pump type Each Vario metering pump shall be provided with an identification plate on the side of the foot. Identity code ProMinent Dosiertechnik TYPE VAMB09039NP11OOA112 Im Schuhmachergewann SER. NO./PN... -
Page 8: Construction And Functional Description Of Drive Unit
Product Description Construction and functional description of drive unit The ProMinent ® Vario is an oscillating displacement metering pump whose stroke length can be adjusted in steps of 1%. It is driven by a special custom built single phase AC motor or a standard three phase motor (1). -
Page 9: 2.3.1 Integrated Overflow Valve With Bleeder Function
Corresponding to the type of pump, overflow valves are available for pressure stages pnom 3.5/ 4.5/5.5/6.5/8.5/10 bar with (1.05...1.4) xpnom opening pressure. Materials in contact with metered medium Liquid end: Overflow valve: Seals in overflow Balls: Springs: valve: PVDF PVDF Viton O-rings, PTFE Ceramic Hastelloy C4 ProMinent ® Page 9... - Page 10 Connection of the bypass line in the intake line is not permitted as this would impair the effectiveness of the bleeder function. DANGER: When carrying out maintenance work on the overcurrent valve, pay attention to the tensioning state of the pressure spring Item 132! Wear safety goggles! ProMinent ® Page 10...
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Page 11: The Drive Motor And The Types Of Control
This type of control unit has a mains connection (1), a miniature fuse accessible from the outside (3) and an illuminated 2-pole mains switch (2). Metering is continuous. Furthermore, the stroke sensor is fitted in the pump so that it is possible to change the control unit for a different type. ProMinent ® Page 11... - Page 12 Enclosure rating as DIN 40 050 IP 67 Permissible impact and b - 30g, T - 11 ms Oscillation stress f - 55 Hz, a - 1 mm Connector 2 m, PVC lead, 0.14 mm Standard symbol/connection: ProMinent ® Page 12...
- Page 13 Metering monitoring input The metering monitoring input (7) is used to monitor the metering process. ProMinent metering monitoring sensors can be connected to the input. If the feedback from a connected metering monitoring sensor is absent for at least eight metering strokes, the pump goes to a fault condition.
- Page 14 The type 2 control unit is the same as the type 1 control unit except for the contact mode. In the contact mode incoming impulses which arrive faster than the pump can perform discharge strokes can be buffer stored in an internal memory with a maximum memory capacity of 655355 discharge strokes, and then performed. ProMinent ® Page 14...
- Page 15 Metering monitoring input The metering monitoring input (7) is used to monitor the metering process. ProMinent metering monitoring sensors can be connected to the input. If the feedback from a connected metering monitoring sensor is absent for at least eight metering strokes, the pump goes to a fault condition.
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Page 16: Standards And Approvals
VDE 0565, Part 1 Interference suppression capacitors VDE 0611, Part 1 Series terminals for mains power connection VDE 0820, Part 1 Equipment protective devices VDE 0560-8 Motor capacitor VDE 0435 Electrical relays (optional) VDE 0530 Motor ProMinent ® Page 16... -
Page 17: Commissioning
Commissioning General notes ® The pulsating operation of the ProMinent Vario as an oscillating displacement metering pump causes high pressure differences in the pipes on each discharge stroke. If these pressure differences are too great because of unsatisfactory lines, it can lead to high metering errors or to failure of the metering pump. -
Page 18: Commissioning
VAMb VAMb 09039 05075 VAMb VAMb 10025 06047 Stroke length in (%) Stroke length in (%) 2070-4 Setting the stroke length 30 % 75 % 100 % 1 rotation (360 º) 50 % stroke length 2625-4.1 ProMinent ® Page 18... -
Page 19: Troubleshooting
- The rotation monitoring of the drive - Check pressure conditions in the metering has switched off due to overload pipeline and correct as necessary. Clear the fault by switching the mains switch off and on. ProMinent ® Page 19... -
Page 20: Servicing/Maintenance
Law on the Avoidance and Disposal of Waste (Waste Law AbfG), or sent for recycling. - The municipal and community collecting point for special waste or an old parts disposal organisation contracted by the municipality and community takes the old parts. ProMinent ® Page 20... -
Page 21: Spare Parts Set
Vario with FM 042 Typ VAMb 12017, 12026, 12042 811458.9 122,03 FM 063 Typ VAMb 10025, 09039, 07063 811459.7 125,46 FM 120 Typ VAMb 06047, 05075, 04120 811460.5 217,84 ProMinent ® Page 21 Hotline: 093 824 8589 - Website: www.VinaFluid.com... -
Page 22: Technical Data
Clear acrylic Viton Duran 50 Viton PVC hose connector TT 1 PTFE with carbon PTFE with carbon PTFE ceramic PTFE PVD insert DEVELOPAN ® pump diaphragm with PTFE coating ProMinent ® Page 22 Hotline: 093 824 8589 - Website: www.VinaFluid.com... -
Page 23: Dimensions Sheet
063 SST DN 10 G3/4A – 120 PVT DN 15 256 (263*) 105 (112*) 120 SST DN 15 – * PVT with relief valve approx. 162 approx. 400 2708-3.1 ProMinent ® Hotline: 093 824 8589 - Website: www.VinaFluid.com Page 23... -
Page 24: Motor Data
Ð Y 220-265 V/380-460 V; 60 Hz Output: 0.09 kW Current consumption: 0.5 A (230 V) 0.32 A (400 V) Speed: approx. 2800 rpm (50 Hz) 3360 rpm (60 Hz) Insulation class: F; IP 55 ProMinent ® Page 24 Hotline: 093 824 8589 - Website: www.VinaFluid.com... - Page 25 White/NO Yellow/ green Brown Brown Brown Brown Mains Phase- Yellow/green protective shifting Blue earth capacitor 1 (2) Brown 2 (4) Mains switch Brown Blue Logic board Black Level socket Brown Blue Black Logic board Level socket ProMinent ® Page 25...
- Page 26 (power down phase) before it re-opens. The relay closes for approximately 100 ms on each discharge stroke. - Contact load: at 250 V AC., 2 A (resistive consumer), 200,000 switching cycles. When inductive loads are switched, suitable suppression devices (e.g. RC elements) are to be used. ProMinent ® Page 26...
- Page 27 (1 and 4 bridged) On switching function: 1 brown + 4 black/GND Brown connected to black pump dosing Brown and black open pump stationary NOTE: If using 5-core signal cable the grey wire is not connected (no function). ProMinent ® Page 27...
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Page 28: Ec Declaration Of Conformity
EC Declaration of Conformity EC Declaration of Conformity ProMinent ® Page 28... -
Page 29: Other Documents
Controls (e.g. switches) Fracture/other damage Control system Corrosion Damaged in transit Leakage None or poor delivery rate Couplings Defective diaphragm Liquid end Other Operating conditions of ProMinent pumps: ® Location/plant designation: __________________________________ Pump accessories used: __________________________________ __________________________________ __________________________________ __________________________________ Commissioning (date): __________________________________ Running time (approx. -
Page 30: Data For Dosing Pipeline Calculations
= negative suction head H metering line - outlet level below liquid end = negative pressure head HD ** For the precise calculation where viscosities are less than 50 mPas the condition of the line is to be given. ProMinent ® Page 30... -
Page 31: Installation Drawing
Installation drawing Customer: Project no: Date: ProMinent ® Page 31...
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