Emerson Tartarini FL Series Instruction Manual

Pressure reducing regulators
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Instruction Manual
Form 5733
March 2010
FL Series Pressure Reducing Regulators
WaRning
!
Failure to follow these instructions or
to properly install and maintain this
equipment could result in an explosion
and/or fire causing property damage and
personal injury or death.
Tartarini regulators must be installed,
operated, and maintained in accordance
with federal, state, and local codes, rules
and regulations, and Emerson Process
Management Regulator Technologies,
inc. instructions.
if the regulator vents gas or a leak
develops in the system, service to the unit
may be required. Failure to correct trouble
could result in a hazardous condition.
Call a gas service person to service
the unit. Only a qualified person must
install or service the regulator.
introduction
Scope of the Manual
This manual provides instructions for installation,
adjustment, maintenance, and parts ordering
information for the FL Series regulators sold in
North America.
Description
The FL Series regulators are accurate pilot-operated,
pressure-balanced, soft-seated regulators designed
for high-pressure transmission/city gate, large
capacity distribution systems, and power plant feeds.
The FL Series provides smooth, quiet operation, tight
shutoff, and long life. The regulator utilizes a main
E0820
valve actuator, a Type PRX/120 pressure reducing
pilot, and a Type SA/2 pilot supply pressure regulator.
The Type PRX/120 pilot uses inlet pressure reduced
by a Type SA/2 supply pressure regulator, as loading
pressure to operate the main valve actuator. The
outlet pressure is sensed through a control line on
the main valve actuator and also on the Type PRX
pilot diaphragm.
Specifications
The Specifications section gives some general
specifications for the FL Series regulators. The
nameplates give detailed information for a particular
regulator as it comes from the factory.
www.emersonprocess.com/regulators
Figure 1. Type FL Regulator with Type PRX Pilot
FL Series

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Summary of Contents for Emerson Tartarini FL Series

  • Page 1 Tartarini regulators must be installed, operated, and maintained in accordance with federal, state, and local codes, rules and regulations, and Emerson Process Management Regulator Technologies, inc. instructions. if the regulator vents gas or a leak develops in the system, service to the unit may be required.
  • Page 2: Specifications

    FL Series Specifications Available Configurations Maximum inlet and Outlet (Casing) Pressure 1480 psig (102 bar) Type FL: Pilot-operated pressure reducing regulator for medium to high outlet pressures Miminum Operating Differential Pressure Start Open: 7.3 psid (0,50 bar d) Body Sizes Full Open: 14.5 psid (1,00 bar d) Type FL: NPS 1, 2, 3, 4, 6, and 8 (DN 25, 50, 80, 100, 150, and 200)
  • Page 3: Monitoring Systems

    FL Series TYPE PRX/120 TYPE Sa/2 E0827 TYPE FL inLET PRESSuRE OuTLET PRESSuRE TYPE PRX/120: TYPE Sa/2: S - BLEED PORT LOaDing PRESSuRE B - SuPPLY PORT V - SEnSing PORT PiLOT SuPPLY PRESSuRE L - LOaDing PORT R - PiLOT SuPPLY PORT a - SEnSing PORT M - inLET PORT aTMOSPhERiC PRESSuRE...
  • Page 4 FL Series TYPE PRX/120 OR PRX/120-aP TYPE Sa/2 4 x a 6 x a SingLE PiLOT SYSTEM inSTaLLaTiOn TYPE PRX/120 OR TYPE PRX/120 OR PRX/120-aP PRX/120-aP TYPE Sa/2 4 x a 6 x a uPSTEaM OR DOWnSTREaM WiDE-OPEn MOniTORing SYSTEM inSTaLLaTiOn TYPE PRX/125 OR TYPE PRX/120 OR TYPE PRX/120 OR...
  • Page 5: Installation

    FL Series pressure. With a higher outlet pressure setting, and on the appropriate nameplate, the monitor regulator senses a pressure lower than or where conditions exceed any its setpoint and tries to increase outlet pressure by rating of the adjacent piping or piping going wide-open.
  • Page 6 FL Series may accumulate, causing personal 7. Install hand valves in the downstream sense injury, death, or property damage and bleed lines if desired. If hand valves are due to bursting of pressure-retaining installed, they should be full flow valves, such as parts.
  • Page 7: Pilot Adjustment

    FL Series • Block valves isolate the regulator For a wide-open upstream monitor installation, • Vent valves are closed adjust the downstream working pilot to a setpoint • A bypass, if any, is in operation higher than the setpoint of the monitor pilot. Adjust the upstream monitoring pilot to the desired monitoring In all cases, check the control spring setting to make takeover pressure.
  • Page 8: Maintenance

    FL Series fully clockwise then 1 turn counterclockwise) and the Main Valve (Refer to Figure 4) damper screw fully counterclockwise. Main Valve Pad/Disk Replacement 2. Turn damper screw clockwise until desired performance is achieved. This reduces the flow path 1. Remove outlet flange (key 22) by removing socket of the damper.
  • Page 9 FL Series SPaCER DETaiLS SPaCER DETaiLS FOR FOR SiZES SMaLLER Than nPS 6 TO 12 (Dn 150 TO 300) nPS 6 (Dn 150) OuTLET FLangE (kEY 22) SOCkET hEaD SCREW (kEY 5 OuTLET SiDE) PaD-hOLDER (kEY 19) O-Ring (kEY 4 OR 18 DEPEnDing On SiZE) Figure 4.
  • Page 10 FL Series PRX Series Pilot Maintenance Upper Case Maintenance 1. Remove pressure from the pilot. CauTiOn 2. Loosen locknut (key 2) and back out adjusting screw (key 1) until compression is removed always remove spring (key 7) tension from the spring. Remove cap (key 3). before performing maintenance on this unit.
  • Page 11: Parts Ordering

    FL Series 4. Remove restrictor adjusting screw (key 32). 6. Unscrew and remove the seat (key 5). Inspect Remove and inspect O-ring (key 28) O-ring (key 6) for damage or wear, and replace if for damage or wear, and replace if necessary. necessary.
  • Page 12: Parts List

    FL Series Parts List Description Part number Tube Fitting - - - - - - - - - - - Type FL Main Valve (Figure 5) Inlet Plate NPS 1 (DN 25) M0194440X12 NPS 2 (DN 50) M0194620X12 Description Part number NPS 3 (DN 80) M0192080X12 Parts kit ( includes Key number: 2, 3, 4, 10, 18, 20, 26, 28, 35, 37,...
  • Page 13 FL Series Description Part number Description Part number 18* O-Ring (continued) Outlet Flange (continued) Fluorocarbon (FKM) Type FL/SR/SRS NPS 6 (DN 150) M6020122X12 CL300 RF NPS 8 (DN 200) M6020167X12 NPS 1 x 4 (DN 25 x 100) M2006489X12 Disk Holder NPS 2 x 6 (DN 50 x 150) M2006493X12 Type FL...
  • Page 14 FL Series Description Part number Description Part number Socket Head Screw Indicator Stem Type FL (continued) NPS 1 (DN 25) M0194560X12 NPS 3 (DN 80) M5011061X12 NPS 2 (DN 50) M0269410X12 NPS 4 (DN 100) M5011139X12 NPS 3 (DN 80) M0238270X12 NPS 6 (DN 150) M5011103X12...
  • Page 15 FL Series Description Part number Description Part number 48 Washer 202 Stud Type FL/SR or FL/SR/SRS NPS 1 (DN 25) M5002004X12 NPS 1 (DN 25) M5055001X12 NPS 2 (DN 50) M5002006X12 NPS 2 (DN 50) M5055003X12 NPS 3 (DN 80) M5002007X12 NPS 3 (DN 80) M5055004X12...
  • Page 16 FL Series Description Part number Description Part number 207 Atenuator Plate Lower Cover GD29860X012 NPS 1 (DN 25) M0272910X12 22* Pad Holder NPS 2 (DN 50) M0273130X12 Nitrile (NBR) GD25340X012 NPS 3 (DN 80) M0273350X12 Fluorocarbon (FKM) M0279950X12 NPS 4 (DN 100) M0273480X12 Stem GD25343X012...
  • Page 17 FL Series 4/18 4/18 5/64 5/64 SPaCER DETaiLS FOR nPS 6 TO 12 (Dn 150 TO 300) SPaCER DETaiLS FOR SiZES SMaLLER Than nPS 6 (Dn 150) nOTE: kEYS 18 anD 64 FOR nPS 6 anD 8 (Dn 150 anD 200) nPS 3, 4, 6, anD 8 nPS 3, 4, anD 6 (Dn 80, 100, anD 150) nPS 1 anD 2...
  • Page 18 FL Series SPaCER DETaiLS FOR nPS 6 TO 12 (Dn 150 TO 300) 210 206 209 208 207 206 SPaCER DETaiLS FOR SiZES SMaLLER Than nPS 6 (Dn 150) Figure 6. Type SRS Assembly...
  • Page 19 FL Series “L” PORT TYPE PRX/120 “B” PORT “a” PORT TYPE Sa/2 GE46220_A nPS 1 anD 2 (Dn 25 anD 50) Figure 7. Type FL Single Pilot Mounting Assembly...
  • Page 20 FL Series “L” PORT “B” PORT TYPE PRX/120 “a” PORT TYPE Sa/2 GE45181_B nPS 3 anD 4 (Dn 80 anD 100) Figure 7. Type FL Single Pilot Mounting Assembly (continued)
  • Page 21 FL Series “L” PORT “B” PORT “a” PORT TYPE PRX/120 TYPE Sa/2 GE45213_B nPS 6 (Dn 150) Figure 7. Type FL Single Pilot Mounting Assembly (continued)
  • Page 22 FL Series TYPE PRX/120-aP OR PRX/125-aP TYPE PRX/120 OR PRX/120-aP TYPE PRX/120 OR PRX/125 aPPLY LuBRiCanT/SEaLanT/aDhESiVE TYPE PRX/125 OR PRX/125-aP Figure 8. PRX Series Pilot Assembly Table 6. Type PRX/120 Connections CODE PORT DESCRiPTiOn Downstream impulse Pilot feed Outlet discharge To regulator loading pressure chamber...
  • Page 23 FL Series hOT WaTER inLET/OuTLET 19 20 21 hOT WaTER inLET/OuTLET 19 20 21 SEnSing PORT OuTLET PORT inLET PORT Figure 9. Type SA/2 Pilot Supply Filter Assembly...
  • Page 24 For further information visit www.emersonprocess.com/regulators The Emerson logo is a trademark and service mark of Emerson Electric Co. All other marks are the property of their prospective owners. Tartarini is a mark of O.M.T. Officina Meccanica Tartarini s.r.l., a business of Emerson Process Management.

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