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Summary of Contents for Newport IDL165-LM Series
- Page 1 IDL165-LM Series Long Travel Industrial Linear Stages ’ ANUAL...
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Page 2: Warranty
Long Travel Industrial Linear Stages Warranty Newport Corporation warrants this product to be free from defects in material and workmanship for a period of 1 year from the date of shipment. If found to be defective during the warranty period, the product will either be repaired or replaced at Newport’s discretion. -
Page 3: Table Of Contents
IDL165-LM Series Long Travel Industrial Linear Stages Table of Contents Warranty .........................ii Declaration of Incorporation ................v Definitions and Symbols..................vi Warnings .......................vii Caution ........................ix — Introduction .................1 — Description ...................2 2.1 Design Details ....................2 — Characteristics ................3 3.1 Definitions ....................3 3.2 Mechanical Specifications ...............4 3.3 Hard Stop: Speed Limitation Versus Load ..........4... - Page 4 Long Travel Industrial Linear Stages — Connection to Newport Controllers ......14 6.1 Warnings on Controllers ................14 6.2 Connection....................15 6.3 Cables .......................15 6.4 Adapter for the XPS-D Newport Controller..........15 — Connection to Non-Newport Controllers ....16 — Dimensions .................17 — Maintenance ................17 9.1 Maintenance ....................17...
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Page 5: Declaration Of Incorporation
IDL165-LM Series Long Travel Industrial Linear Stages Declaration of Incorporation DECLARA ATION OF N° of C Certificate INCORPO ORATION IDL1 165-LM OF PARTL Y COMPL ETED MAC CHINERY Numbe r of pages following A Annex II-1B of the Di irective 2006/... -
Page 6: Definitions And Symbols
IDL165-LM Series Long Travel Industrial Linear Stages Definitions and Symbols The following terms and symbols are used in this documentation and also appear on the product where safety-related issues occur. General Warning or Caution The exclamation symbol may appear in warning and caution tables in this document. -
Page 7: Warnings
Improper use of an IDL165-LM can cause material damage, shock, injury, or death. Read and understand this User's Manual before operating an IDL165-LM stage. If the IDL165-LM is used in a condition not specified by Newport, the safety features provided by the stage can be impaired. WARNING The motion of objects of all types carries potential risks for operators. - Page 8 Stop using the stage immediately, switch off the motor power and then disconnect the electronics power supply. After checking that smoke is no longer being emitted contact your Newport service facility and request repairs. Never attempt to repair the stage yourself as this can be dangerous. WARNING Make sure that this stage is not exposed to moisture and that liquid does not get into the stage.
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Page 9: Caution
When the carriage is in its end-of-run position, it is strongly recommended not to go beyond this point as this may damage the stage mechanism. CAUTION Contact your Newport service facility to request cleaning and specification control every year. EDH0360En1022 — 12/18... - Page 10 IDL165-LM Series Long Travel Industrial Linear Stages EDH0360En1022 — 12/18...
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Page 11: Introduction
Read and understand this user's manual before operating an IDL165-LM stage. Inside this manual you will find useful information and technical references. It is recommended the user download all support documentation from the IDL165-LM page of the Newport website for reference. IDL165-200LM Stage. RECOMMENDATION We recommend you carefully read the chapter “Connection to... -
Page 12: Description
IDL165-LM Series Long Travel Industrial Linear Stages —Description The IDL165-LM Series of Industrial-grade linear stages is another robust family of high quality Newport products, designed for higher throughput and reliability. This series is designed specifically for laser micro- machining applications that require high precision, down to 250 nm. -
Page 13: Characteristics
168 points. Guaranteed and Typical Specifications Guaranteed maximum performance values are verified per Newport's A167 metrology test procedure. For more information, please consult the metrology tutorial section in the Newport catalog or at www.newport.com EDH0360En1022 — 12/18... -
Page 14: Mechanical Specifications
The overtravel allowed by the hard stops is 0.23 in. (5.8 mm). When the stage is used with a controller supplied by Newport, the factory settings of the "software limits" prohibit any commanded motion beyond this travel range. -
Page 15: Load Characteristics And Stiffness
IDL165-LM Series Long Travel Industrial Linear Stages Load Characteristics and Stiffness Normal Load Capacity (Cz) Maximum load a stage can move while maintaining specifications. Cz, Normal center load capacity on bearings 450 N k α ±Cx, Axial Load, Continuous 57 N k α... -
Page 16: Drive And Motor
IDL165-LM Series Long Travel Industrial Linear Stages —Drive and Motor Motor characteristics (Direct Drive Brushless Motor) Continuous force, coil @ 100 °C 57 N Continuous force, 3-bar Air Cooling, coil @ 100 °C 68 N Peak force 289 N Motor constant... -
Page 17: Sensor Positions
IDL165-LM Series Long Travel Industrial Linear Stages Sensor Positions Stage Travel Range Negative Positive Software Limit Software Limit Home Position (Origin) .04 (1) .04 (1) – End-of-Run Limit + End-of-Run Limit Index Pulse Index Pulse 1.97 Direction – Motion Direction +... -
Page 18: General Wiring
IDL165-LM Series Long Travel Industrial Linear Stages General Wiring IDL-LM Controller i2c Data i2c Clock Fault Encoder Inhibit U command V command Driver V command U command Motor Inhibit Fault i2c Clock i2c Data Pinouts The pinout diagrams for IDL165-LM stage connectors are shown below. -
Page 19: Encoder (Sub-D26Hdm Connector On E5820A Adapter)
IDL165-LM stages are delivered equipped with the three cables required for operation. The wiring diagrams and connectors for these cables are provided below. When operating with non-Newport controllers, it is recommended to adhere to the wiring conventions presented here. Hall Effect Sensor Cable •... -
Page 20: Air Tube
Phase W Motor Ground + Shield Connector NOTE A filter is supplied with each IDL165-LM stage. It can be used with an electronics other than the Newport XS-EDBL controller if the level of the noise is considered too high. Self Customer Yellow... -
Page 21: Stage Installation
IDL165-LM Series Long Travel Industrial Linear Stages —Stage Installation Unpacking The IDL165-LM stage will be delivered in packaging that is designed for safe transport. Attached to the body of the stage are handles for safe removal from packaging. It is recommended to carefully lift and move the stage from packaging using these handles. - Page 22 IDL165-LM Series Long Travel Industrial Linear Stages Unscrew with the supplied Allen key, 2 CHc M4 screws from the shipping bracket on the body of the stage. ② Unscrew with the supplied Allen key, 2 CHc M4 screws from the shipping bracket attached to the carriage.
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Page 23: Mounting Conditions
IDL165-LM Series Long Travel Industrial Linear Stages Mounting Conditions IDL165-LM stages feature an eight-point mounting pattern which is ideal for non-flat surfaces. However it is recommended for all IDL165-LM stages that the following mounting conditions be adhered to for best performance and security. -
Page 24: Connection To Newport Controllers
IDL165-LM Series Long Travel Industrial Linear Stages —Connection to Newport Controllers Warnings on Controllers Controllers are intended for use by qualified personnel who recognize shock hazards and are familiar with safety precautions required to avoid possible injury. Read the controller user’s manual carefully before operating the instrument and pay attention to all written warnings and cautions. -
Page 25: Connection
IDL165-LM stages are delivered with three 4.5-meter cables that can be directly connected to the Newport controller. WARNING IDL165-LM Series translation stages can only operate with cable lengths of 4.5 m or less. WARNING These cables are shielded. For correct operation, make sure to lock connectors (ground continuity provided by cables). -
Page 26: Connection To Non-Newport Controllers
Please refer to the Design Details and Specifications for more information to help configure the stage with your controller. Newport also provides a tech note on configuring third party stages with Newport controllers in the IDL165-LM website, which may be useful as a reference. -
Page 27: Dimensions
IDL165-LM Series Long Travel Industrial Linear Stages —Dimensions SQR 5.91 (150) 22 HOLES M6 THD, 2.76 SQR 3.94 (100) DEPTH: .24 (6) (70) n1 CLEARANCE HOLES 1.57 SQR 2.95 .39 (10) FOR M6 SCREWS (40) (75) SQR 1.97 5.94 5.91 6.50... -
Page 28: Repair
The IDL165-LM stage must be used or stocked in a clean environment, without dust, humidity, solvents or other substances. RECOMMENDATION It is recommended to return the stage to Newport for re-lubrication after 2000 hours of use. If the IDL165-LM stage is mounted on a workstation and cannot be easily removed, please contact Newport's After Sales Service for further instructions. -
Page 29: Service Form
Service Form Your Local Representative Tel.: Fax: Name: Return authorization #: (Please obtain prior to return of item) Company: Address: Date: Country: Phone Number: P.O. Number: Fax Number: Item(s) Being Returned: Model #: Serial #: Description: Reasons of return of goods (please list any specific problems): EDH0360En1022 —... - Page 30 Visit Newport Online at: www.newport.com North America & Asia Europe Newport Corporation MICRO-CONTROLE Spectra-Physics S.A.S 1791 Deere Ave. 9, rue du Bois Sauvage Irvine, CA 92606, USA 91055 Évry CEDEX France Sales Sales & Technical Support Tel.: (800) 222-6440 Tel.: +33 (0)1.60.91.68.68 e-mail: sales@newport.com...
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