Hotsy 1065SS Operating Instructions And Parts Manual
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Hotsy 1065SS Operating Instructions And Parts Manual

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Thank you for purchasing a Hotsy Pressure Washer. This manual covers the operation and mainte-
nance of your pressure washer. All information in this manual is based on the latest product informa-
tion available at the time of printing. Hotsy, Inc. reserves the right to make changes at any time with-
out incurring any obligation.
Read instructions carefully before attempting to assemble, install, operate or service this pressure
washer. Failure to comply with instructions could result in personal injury and/or property damage!
®
SERIAL NUMBER:
DATE PURCHASED:
FOR SALES AND SERVICE, PLEASE CONTACT:
MODELS 965SS, 1065SS,
OPERATING INSTRUCTIONS AND PARTS MANUAL
1065SSE, 1075SSE
c
®
9.807-621.0

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Summary of Contents for Hotsy 1065SS

  • Page 1 All information in this manual is based on the latest product informa- tion available at the time of printing. Hotsy, Inc. reserves the right to make changes at any time with- out incurring any obligation.
  • Page 2  Burner Fuel Pressure: 205 PSI Max.  Machine Displacement: 337cc  Machine Displacement: 389cc Electric Start  Exhaust Stack Size: 8"  Exhaust Stack Size: 8"  Machine Dimensions: Length=47",  Machine Dimensions: Length=47", Width=31", Height=49" Width=31", Height=49" HOTSY 965SS-1075SS • 9.807-621.0 • Rev. 09/18...

  • Page 3: Table Of Contents

    Burner Exploded View and Parts List 24-25 Pump Assembly & Parts List - 965SS Pump Assembly & Parts List, 1065SS, 1065SSE, 1075SSE Coil Outlet Assembly & Parts List 965SS, 1065SS, 1065SSE, 1075SSE Coil Inlet Parts Exploded View and Parts List HS.3 Pump Exploded View and Parts List...

  • Page 4: Important Safety Information

    Doing so will result in DO NOT ADD FUEL 3.Stay alert — watch what you are doing. WHEN OPERATING fire and/or explosion. MACHINE. WARNING: Risk of fire — Do not Spray flammable liquids. HOTSY 965SS-1075SS • 9.807-621.0 • Rev. 09/18...
  • Page 5 17. Inlet water must be clean fresh water and no hotter sulated areas of the pressure then 90°F. washer. RISK OF INJURY. HOT SURFACES CAN CAUSE BURNS 12. Transport/Repair with fuel tank EMPTY or with fuel shut-off valve OFF. HOTSY 965SS-1075SS • 9.807-621.0 • Rev. 09/18...
  • Page 6 28. In oil burning models, use only kerosene, No. 1 home heating fuel, or diesel. If diesel is used, add a soot remover to every tankful. Follow the maintenance instructions specified in the manual. HOTSY 965SS-1075SS • 9.807-621.0 • Rev. 09/18...

  • Page 7: Component Identification

    Wand — Must be connected to the spray gun. High Pressure Hose — Connect one end to water pump high pressure discharge nipple and the other end to spray gun. HOTSY 965SS-1075SS • 9.807-621.0 • Rev. 09/18...

  • Page 8: Assembly Instructions

    2. I n s t a l l t h e b a t t e r y t e r m i n a l s a s s h ow n i n 10-1/2" Pressure Hose 8-3/4" Figure 1 - Pressure Hose Installation 6-3/4" Figure 3 - Battery Dimensions HOTSY 965SS-1075SS • 9.807-621.0 • Rev. 09/18...
  • Page 9 Hotsy pressure washer. Warning air into the machine. Locate the pressure washer so information should be emphasized and understood.

  • Page 10: Installation Instructions

    • For higher humidity, the air band opening may need to be increased; for lower relative humidity, the air band may need to be decreased. HOTSY 965SS-1075SS • 9.807-621.0 • Rev. 09/18...

  • Page 11: Operation Instructions

    Trigger Lock Operating a pump with insufficient water will damage the pump seals. 1. Insert detergent inlet line into container of mixed detergent. Figure 6 - Nozzle Installation/Manual Trigger Lock HOTSY 965SS-1075SS • 9.807-621.0 • Rev. 09/18...
  • Page 12 Rinse from the top to the bottom to prevent detergent Detergent from dripping onto a rinsed area. For the best results, Injector contact your Hotsy dealer to help you select the best Figure 7 - Detergent Injector Valve detergent for your application. To Stop 3.

  • Page 13: General Cleaning Techniques & Storage

    1. Connect water supply hose to the garden hose con- Refer to the Gasoline Engine Manual for engine storage nector located on the pump. Turn on water supply. information. 2. Place the detergent inlet line into a container of HOTSY 965SS-1075SS • 9.807-621.0 • Rev. 09/18...

  • Page 14: Maintenance

    Refer to the provided Gasoline Engine Manual for exceed safe limits, the relief valve will open, allowing recommended maintenance. high pressure to be discharged through hose to ground. Caution: Inspect relief valve annually for any obstruction. HOTSY 965SS-1075SS • 9.807-621.0 • Rev. 09/18...

  • Page 15: Troubleshooting

    Thermostat set too low Adjust thermostat to desired temperature. Blown fuse Replace. Fuse is located in control box. Engine is running too slow Move throttle lever to full throttle position. HOTSY 965SS-1075SS • 9.807-621.0 • Rev. 09/18...
  • Page 16 Defective high limit switch Replace. Incorrect fuel nozzle size See exploded view parts list for proper size. Insufficient water supplied Check G.P.M. to machine. Restricted water flow Check nozzle for obstruction, proper size. HOTSY 965SS-1075SS • 9.807-621.0 • Rev. 09/18...
  • Page 17 IMPORTANT If the pressure washer demonstrates other symptoms or the corrective actions listed do not correct the problem, contact the local authorized Hotsy Service Center. The Hotsy Service Center can be identified by visiting www.hotsy.com. When ordering from your dealer, please provide the following:...
  • Page 18 EXPLODED VIEW - LEFT SIDE View A-A Foot Brake Assy. (Reversed View) 1065SS 1065SSE 1075SSE Detail See Pump Assy. Detail See Fuel Tank Assy. HOTSY 965SS-1075SS • 9.807-621.0 • Rev. 09/18...
  • Page 19 Coil Outlet Assy. Detail See Coil Inlet Assy. Detail See Control Detail Box Illus. See Hose Reel Brckt Illus. Foot Brake Detail See View 41 (965ss) 33 (965ss) 33 (965ss) Detail See Burner Assy. HOTSY 965SS-1075SS • 9.807-621.0 • Rev. 09/18...

  • Page 20: 965Ss, 1065Ss, 1065Sse, 1075Sse

    (Battery Models Only) 9.802-104.0 Bushing, 1' Snap 9.802-819.0 WASHER, 7/16" x 2 1/2", ZINC, (965SS) PG FOOT 77-31620-2GS-003 Voltage Reg 9.802-710.0 Screw 5/16" x 1"NC (1065SSE, 1075SSE) sNot Shown 9.802-531.0 Voltage Reg. (965SS, 1065SS) HOTSY 965SS-1075SS • 9.807-621.0 • Rev. 09/18...

  • Page 21: Exploded Views & Parts List

    SCREW, 10/32" x 1/2" 9.802-764.0 Screw, 10/32 X 3/4, Hex BHSOC BLK Wash Sl Mach/Blk sNot Shown 9.802-480.0 Back Box 9.802-773.0 Nut, 1/4-20 Esna Nc 9.802-514.0 Strain Relief, Lt, Str, 1/2 Npt 3 HOTSY 965SS-1075SS • 9.807-621.0 • Rev. 09/18...

  • Page 22: Fuel Tank Assembly & Parts List

    9.802-776.0 Nut, 5/16, Esna, Nc (965SS) REPLACEMENT PARTS 8.712-348.0 Nozzle, 4004 White 8.717-661.0 Grip, Handle Assy, Hotsy (1065SS, 1065SSE,1075SSE) 8.706-670.0 Grip, Wand Side Handle 8.712-340.0 Nozzle, 4003.5 White 8.751-119.0 Kit, Gun Repair (965SS) HOTSY 965SS-1075SS • 9.807-621.0 • Rev. 09/18...

  • Page 23: Burner Assembly & Parts List

    Screen, Fuel Filter 8.756-756.0 Burner, EHASR 12VDCDO 1T 12VDC S s Not Shown 8.706-803.0 Nipple, 1/4 x 2-1/2, Brass 8.754-953.0 Check Valve, 1 way, 1/4" barb 8.757-652.0 Filter Fuel Hotsy 1/4" female 8.706-827.0 Elbow, 1/4" Street HOTSY 965SS-1075SS • 9.807-621.0 • Rev. 09/18...
  • Page 24 WAYNE BURNER EXPLODED VIEW (965SS ONLY) Replacement Parts For best performance specify genuine WAYNE replacement parts HOTSY 965SS-1075SS • 9.807-621.0 • Rev. 09/18...
  • Page 25 Gun Assembly, Burner-RG/*CST/* 1 1/4"BB 8.700-721.0 Coupling, "M" DC 8.700-692.0 Flange Gasket (2 Each) 8.717-939.0 Burner Fan Housing "M" Drilled 8.700-701.0 Air Cone #3A 8.756-303.0 Air Tube Flange Welded .88" "MSR" s Not Shown HOTSY 965SS-1075SS • 9.807-621.0 • Rev. 09/18...
  • Page 26 WAYNE BURNER EXPLODED VIEW Replacement Parts For best performance specify genuine WAYNE replacement parts HOTSY 965SS-1075SS • 9.807-621.0 • Rev. 09/18...
  • Page 27 Base, Mounting-Ignitor CC Timer 100889-002 Timer, Ignitor-12V AH1501 14289 s CAD, Cell-H 15" LEAD/17* BRKT 23022-001 s Fan-3.44"W X 4.75"D 5/16" Bore 101320-001 s Coupling-Mod E 12VDC 12484 *Gasket, Flange-STD Large s Not Shown *Packed with burner HOTSY 965SS-1075SS • 9.807-621.0 • Rev. 09/18...
  • Page 28 Swivel, 3/8" Mp x 3/4" Ghf W/ Strainer 9.803-957.0 Oil Dipstick 9.802-042.0 Elbow 1/2" Jic x 3/8" Fem, 90DGR, ST 8.706-865.0 Plug, 1/4" Npt Countersunk 1 9.802-458.0 Switch, Pressure N/O, 1/4 Npt SS 9.804-533.0 Rail, Pump Support HOTSY 965SS-1075SS • 9.807-621.0 • Rev. 09/18...
  • Page 29 PUMP ASSEMBLY - 1065SS, 1065SSE, 1075SSE To Coil 1, 2 PUMP PARTS LIST - 1065SS, 1065SSE, 1075SSE ITEM PART NO. DESCRIPTION ITEM PART NO. DESCRIPTION 8.751-183.0 Pump (1065SS,1065SSE) 8.901-117.0 Tag, Warning Unloader 8.751-184.0 Pump (1075SSE) 8.918-218.0 Hose, 3/8" x 29", 2 Wire, 3/8M.
  • Page 30 COIL OUTLET EXPLODED VIEW - 965SS 1065SS 1065SSE 1075SE 965SS (Only) COIL OUTLET PARTS LIST - 965SS 1065SS 1065SSE 1075SE ITEM PART NO. DESCRIPTION 9.149-003.0 Manifold Coil Outlet Discharge 8.706-241.0 Plug, 3/8", Sq Head, Galv 9.196-012.0 Screw, 10-24 x 1/4" Hex Gasket 9.802-041.0...
  • Page 31 8.706-216.0 Tee, 1/2" Fpt Steel (1065SS, 1065SSE, 1075SSE) 8.706-241.0 Plug, 3/8", Sq Head, Galv (965SS) 8.706-243.0 Plug, 1/2", Sq Head, Galv (1065SS, 1065SSE, 1075SSE) 9.802-041.0 Elbow, 3/8" Street 45 Deg Steel (965SS) 9.802-036.0 Nipple, 1/2" Jic x 3/8" Npt, Steel...

  • Page 32: Hs.3 Pump Exploded View And Parts List

    Plunger Nut, M6 9.803-201.0 Washer, M6 x 16 See Kit Below Washer, Copper, 9.2 x 13.5 3 9.802-939.0 Hexagonal Screw See Kit Below Plunger, 15mm 9.803-184.0 Closed Bearing Housing See Kit Below Copper Spacer HOTSY 965SS-1075SS • 9.807-621.0 • Rev. 09/18...
  • Page 33 U-Seal Packing 15mm Plunger 15mm Complete Valve Seals ITEM NUMBERS 46, 47, 48, 49, 3, 5, 7 3, 4, 5, 6, 7 11, 12, 13 INCLUDED 50, 51 NUMBER OF CYLINDERS KIT WILL SERVICE HOTSY 965SS-1075SS • 9.807-621.0 • Rev. 09/18...
  • Page 34 O-ring Ø1.78 X 18.77 8.754-840.0 Bearing Needle 9.803-949.0 Valve Plug 8.754-826.0 Seal, Crankshaft 8.754-854.0 Bolt, Manifold M14 x 40 9.802-889.0 Washer 8.754-850.0 Washer, Lock 9.803-243.0 Screw 9.803-198.0 Washer, Copper G3/8 9.803-215.0 Washer 6 mm HOTSY 965SS-1075SS • 9.807-621.0 • Rev. 09/18...
  • Page 35 Seal Packing 15mm Plunger 15mm Complete Valve Seals ITEM NUM- BERS 4, 6, 8 4, 5, 6, 7, 8, 43, 44, 45, 46 12, 13, 14, INCLUDED NUMBER OF CYLINDERS KIT WILL SERVICE HOTSY 965SS-1075SS • 9.807-621.0 • Rev. 09/18...
  • Page 36 9.803-925.0 Nut 9.803-911.0 Connector Teflon Ring 9.803-926.0 Brass Handle 70-120207 Stem Kit A 8.717-672.0 O-Ring Repair Kit 9.803-914.0 Connector Female Kit B 8.717-673.0 Outlet Kit O-Ring Kit C 8.717-674.0 Stem Repair Kit Spring Poppet HOTSY 965SS-1075SS • 9.807-621.0 • Rev. 09/18...
  • Page 37 9.803-919.0 Banjo Bolt 3/8 Kit A 8.754-941.0 O-Ring Repair Kit 8.754-936.0 O-ring, Ø2.62 x 10.78 Kit B 8.754-942.0 Outlet Repair Kit 9.803-920.0 Banjo Bolt, 1/2, w/1/4" Port Kit C 8.754-957.0 Stem Repair Kit HOTSY 965SS-1075SS • 9.807-621.0 • Rev. 09/18...

  • Page 38: Wiring Diagrams

    WIRING DIAGRAM - 1065SSE, 1075SSE HOTSY 965SS-1075SS • 9.807-621.0 • Rev. 09/18...

  • Page 39: Wiring Diagrams

    WIRING DIAGRAM - 965SS, 1065SS HOTSY 965SS-1075SS • 9.807-621.0 • Rev. 09/18...
  • Page 40 If you need SERVICE on your pressure washer, contact your local Hotsy dealer or visit www.Hotsy.com. Smart phone users scan the code below to link directly to the Service Request page. To REGISTER your pressure washer, please visit our Warranty Registra- tion page at www.hotsy.com/WarrantyRegistration.aspx or scan the code...

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