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The serial number provides important information about your grain cart and is required to obtain correct replacement parts. Always provide model and serial number to your Kinze Dealer when ordering parts or anytime correspondence is made with Kinze Manufacturing, Inc.
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Predelivery/Delivery Checklist M0276-01 Grain Cart 851-1051 Grain Cart TO THE DEALER Predelivery service includes assembly, lubrication, adjustment and test. This service ensures cart is delivered to retail customer/end user ready for field use. PREDELIVERY CHECKLIST Use this checklist to inspect cart after it is completely assembled. Check off each item as it is found satisfactory or after proper adjustment is made.
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Check safety/warning lights are properly installed and working properly. Check recommended lubrication procedures are being followed. (Signature Of Follow-Up Person/Dealer Name/Date) All registrations must be submitted online at “business.kinze.com” within 5 business days of delivery. Retain a copy of this form for auditing purposes. Tear Along Perforation Rev.
Kinze Manufacturing, Inc. thanks you for your patronage. We appreciate your confidence in Kinze farm machinery. Your Kinze grain cart has been carefully designed to provide dependable operation in return for your investment. This manual has been prepared to aid you in the operation and maintenance of the grain cart. It should be considered a permanent part of the machine and remain with the machine when you sell it.
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NOTE: Photos in this manual may be of prototype machines. Production machines may vary in appearance. NOTE: Some photos and illustrations in this manual show optional attachments installed. Contact your Kinze Dealer for purchase of optional attachments.
Grain Cart Warranty The Kinze Limited Warranty for your new machine is stated on the retail purchaser’s copy of the Warranty And Delivery Receipt form. Additional copies of the Limited Warranty can be obtained through your Kinze Dealer. Warranty, within the warranty period, is provided as part of Kinze’s support program for registered Kinze products which have been operated and maintained as described in this manual.
16. Make sure parked machine is on a hard, level surface. Wheel chocks may be needed to prevent unit from rolling. 851/1051 cart consists of 85% recyclable materias, 10% recyclable plastic and rubber, and 5% waste. Rev. 5/18...
Safety Instructions, Signs, and Decals Grain Cart M0276-01 Following are some common hazard warnings associated with this equipment. Pay close attention to all safety, operating, and maintenance information in this manual and decals applied to your equipment. Contacting or coming close to power DANGER lines or other high energy sources will cause death or serious injury.
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Safety Instructions, Signs, and Decals M0276-01 Grain Cart All safety/warning lights, reflective WARNING decals, and SMV sign must be in place and visible before transporting machine on public roads or death, serious injury, and damage to property and equipment may result. Check federal, state/ provincial, and local regulations before transporting equipment on public roads.
Operation M0276-01 Grain Cart SHIPPING TIE DOWNS SHIPPING TIE DOWN ONLY. WARNING Pulling from this point can cause rollover or loss of control and result in death, serious injury, and damage to property and equipment. Frame Tie Downs Axle Tie Downs Tie downs are located on the frame and axle to aid in securing the grain cart to a shipping trailer.
Operation Grain Cart M0276-01 MACHINE PREPARATION Lubricate grain cart per lubrication information in this manual prior to initial operation and at prescribed intervals. Make sure all tires are properly inflated or track tension is properly adjusted before each use. Torque all wheel lug nuts to specified torque.
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Operation M0276-01 Grain Cart 3. Connect cart to tractor hitch. Use a high quality hitch pin of sufficient length and strength and secure pin with a locking device. Torque attaching hardware to 840 ft-lb (1138 Nm). Jack stowed Jack installed Parking on uneven or soft surfaces could WARNING cause death, serious injury and damage...
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Wipe hose ends to remove any dirt NOTICE before connecting couplers to tractor parts or contamination may cause equipment failure. 7. Connect hydraulic hoses to tractor. Kinze grain carts require 3 SCV’s for operation. Hydraulic Control Settings Control Hose color Function...
Operation M0276-01 Grain Cart CART OPERATION Contact with rotating driveline will cause WARNING death or serious injury. Keep away at all times when operating. Never operate without all guards and equipment shields properly installed. Towing loaded grain carts on public WARNING roads and bridges can result in death, serious injury, and damage to property...
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Operation Grain Cart M0276-01 Contact with hydraulic folding auger can WARNING cause death, serious injury, and damage to property and equipment. Stay away from folding auger at all times. Make sure auger is clear of people and objects before folding or unfolding. Contacting rotating auger will cause WARNING death or serious injury.
Operation M0276-01 Grain Cart AUGER FOLD ENABLE/DISABLE Use the lever located at the front of the grain cart next to the ladder to enable and disable auger fold. Auger Fold Enable/Disable Lever Always disable auger fold before climbing ladder. Rev. 2/18...
Operation Grain Cart M0276-01 UNLOAD GRAIN CART Operating tractor PTO above 750 NOTICE RPM with augers empty will damage equipment. Make sure grain is flowing properly before increasing to higher RPM’s. Read Operator’s Manual for instructions. Roll tarp must be completely open during NOTICE loading and unloading operations or suction will damage equipment.
Operation M0276-01 Grain Cart PTO TORQUE LIMITING/OVERRUNNING CLUTCH PROTECTION Torque limiting clutch Overrunning clutch The torque limiting clutch disengages if auger becomes obstructed to prevent driveline and gearbox damage. The torque limiting clutch resets automatically when PTO RPM is reduced. The overrunning clutch allows auger system to freewheel and protects tractor and cart from shock damage with PTO brake-equipped tractors.
Operation Grain Cart M0276-01 AUGER CLEANOUT DOOR Never open inspection cover while PTO DANGER and/or augers are running. Contacting rotating auger will cause WARNING death or serious injury. Never open or close cleanout door with auger operating. Remove power source before working on equipment.
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Operation M0276-01 Grain Cart Grain Carts are equipped with a cleanout door at the bottom of the vertical auger. The cleanout door may be opened when total cleanout of the wagon is required, such as when changing crops, to preserve grain identity, or in preparation for storage. Latch in Door Latch in Door Closed Position...
Operation Grain Cart M0276-01 VERTICAL AUGER WORK LIGHT Work lights are mounted in a fixed location on the vertical auger and inside the grain cart, and cannot be moved. Limited adjustments can be made by swiveling light on its base. Camera Camera Work light...
Operation M0276-01 Grain Cart MANUAL AND ELECTRIC ROLL TARP Roll tarp must be completely open during NOTICE loading and unloading operations or suction will damage equipment. To prevent excess wear or damage: NOTICE Keep tarp at 40-60 lb (18-27 kg) tension. Do not walk or stand on end caps.
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Operation Grain Cart M0276-01 For Electric Tarp: NOTE: Mount the circuit breaker as close to the power source as possible. Direct connection to the battery or a primary battery-direct power buss is advised. Run 6ga minimum wire size to the tarp system connector plug. Electric Roll Tarp can be operated with remote or manual switches.
Operation M0276-01 Grain Cart ROLL TARP REMOTE CONTROL TROUBLESHOOTING PROBLEM SOLUTION No lights on remote when lid is open. Close lid for three seconds, then reopen lid. Make sure there are no magnets close to the transmitter. Open transmitter case and make sure battery is placed correctly in the remote.
Operation Grain Cart M0276-01 TRACK SYSTEM COMPONENTS Rear Idlers Track Frame Top Roller Front Idlers Midrollers Frame The main frame consists of a casting, and the front alignment yoke and rear tension link are cast members. Axles Front and rear axles are machined from the yoke castings, allowing for dimensional stability and few moving parts. They feature oil bath hubs mounted on tapered bearings and mechanical seals for extreme working conditions.
Track tension is provided by the spring and does not need adjustment during operating and changing field conditions. Provisions are made to compress the spring allowing for removal of idlers and track assemblies during maintenance and servicing. Special tools are available from Kinze to compress the spring and detension the tracks. Rubber Tracks Rubber tracks are manufactured with high quality rubber and high strength steel cabling inside.
Operation Grain Cart M0276-01 TRACK SYSTEM MINIMUM TURNING RADIUS LIMITATIONS On either field or road, the minimum turning radius is 3 times the overall length of the tractor plus the implement. Track systems operate best when running straight or in gentle turns. If a track system is pivot or spot-turned, the opportunity exists for soil and dirt to be ingested into the system.
The track system does not damage standard road-bed constructions. Operators must know and respect road traffic laws. Rubber tracks have not been designed for extended use on the road. Kinze is not responsible for track and system damage resulting for extended road use. Long road periods and/or roading at higher than recommended maximum speeds may cause premature wear or failure of the track or wheels.
Operation Grain Cart M0276-01 ELECTRONIC SCALE - GT 400 Electronic scale option includes four axle weigh beams, one hitch weigh beam, a tractor-mounted scale indicator console and cables, brackets, and mounting hardware. To measure what is unloaded, press “START/STOP UPLOAD” before starting to unload.
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Operation M0276-01 Grain Cart GT 560 Operation NOTE: Indicator must be on active screen before loading or unloading. Suggested Operating Procedures - With AutoLog NOTE: Movement of cart causes scale indicator reading to fluctuate. Step 1 Press GT 560 Indicator Step 2 Press and hold for two seconds to Suggested Operating Procedures -...
Operation Grain Cart M0276-01 GRAIN MOISTURE SENSOR Refer to the Digi-Star manual provided with your machine for complete information on optional features. General Guidelines Make sure sensor is mounted in a location where grain flow is consistent while unloading, such as above the unload door.
Operation M0276-01 Grain Cart GRAIN MOISTURE SENSOR TESTING 1. Verify all cables are connected and GT 560 is turned ON. 2. GT 560 GRAIN type should be set to CORN. 3. Test Moisture Sensor operation: a. If Wi-Fi and smartphone Harvest Tracker App are installed: i.
Operation Grain Cart M0276-01 GRAIN MOISTURE SENSOR CALIBRATION The GT 560 Indicator and Moisture Sensor can be calibrated to a reference moisture, such as an elevator, hand held tester, or the combine. There are two ways to adjust the moisture percentage calibration as outlined on the following pages.
Operation M0276-01 Grain Cart ELECTRONIC SCALE PRINTING OPTIONS Three printing options are available for use with the electronic scale with print-ready indicator console: 1. Printer connected directly to the indicator console. 2. (GT 560 ONLY) USB Flash Drive to transfer data between indicator and PC with Windows Operating System. 3.
Operation Grain Cart M0276-01 ELECTRONIC SCALE - GT 560 AUTOLOG Hose Clamp Detail A RPM Sensor The GT 560 indicator has many features but it also boasts simple handsoff operation using a RPM sensor on the PTO shaft to trigger the start of the unloading process and the end of the unloading process. AutoLog prevents operator mistakes that could cause you to lose data on loads because the operator “Forgot”...
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Operation M0276-01 Grain Cart The Data Downloader (DDL) stores and transfers data between indicator and a computer. System requirements: • Windows 98/2000/XP/Vista Operating System • Serial Port • 32 Mb of RAM • Pentium 100 PC Or Higher • 100 Mb Of Free Disk •...
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Operation Grain Cart M0276-01 PRINT ACCUMULATOR This option stores an accumulated value in a memory location called “PRTACC”. Each time a “PRINT” command is executed, the weight value on the display is added to the “PRTACC” value. Three print formats are available: “PRTAC1”...
Operation M0276-01 Grain Cart ELECTRONIC SCALE TROUBLESHOOTING Does indicator come on? If display is unstable, or Defective Indicator: If you suspect Is reading on indicator flashes “±”, disconnect a bad indicator, the easiest way to stable? j-box cable from check is to try another indicator. indicator.
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Operation Grain Cart M0276-01 ELECTRONIC SCALE TROUBLESHOOTING Continued from bottom of previous page. Have you found a poor Fix or replace j-box connection or a loose wire? NOTE: You are going to hook up load cells to the j-box one at a time (meaning only one load cell connected at a time).
Operation M0276-01 Grain Cart DATA DOWNLOADER TROUBLESHOOTING PROBLEM POSSIBLE CAUSE SOLUTION Warning no device match was found. Poor connection to cable. Check for proper connection to cable. Poor connection of cable to serial port Check for proper connection of cable to of computer.
Operation Grain Cart M0276-01 TRACK SYSTEM TROUBLESHOOTING PROBLEM POSSIBLE CAUSE SOLUTION Uneven tread wear High amount of roading Swap tracks side to side Splits/opening on the side or top of High amount of roading or overheat of Swap tracks side to side. Replace tracks if tread tread necessary.
Lubrication and Maintenance M0276-01 Grain Cart Proper lubrication of all moving parts will help ensure efficient operation of your Kinze Grain Cart and prolong the life of friction producing parts. WHEEL BEARINGS Wheel bearings should be checked and lubricated annually.
Lubrication and Maintenance Grain Cart M0276-01 GEARBOX OIL LEVEL Gearbox Oil Capacity ..12⁄3 Gallons . . . SAE 90 weight oil. Vent Plug Fill/Check Plug Drain Plug Remove plug from fill/check plug hole on the gearbox. Oil level should be even with fill/check plug hole. Inspect oil at end of each annual season of use for moisture and contaminates, if found, change oil before storage.
Lubrication and Maintenance M0276-01 Grain Cart GREASE FITTINGS Those parts equipped with grease fittings should be lubricated at the frequency indicated with an SAE multipurpose grease. Be sure to clean the fitting thoroughly before using grease gun. The frequency of lubrication recommended on the following pages is based on normal operating conditions.
Lubrication and Maintenance Grain Cart M0276-01 TRACK SYSTEM MAINTENANCE Every 50 Hours or Weekly GREASE UPPER CARRIER HUBS, UNDERCARRIAGE AND TRACK SYSTEM PIVOT POINTS Carrier Roller - Left and Right Side of Track Main Central Pin Tension Link Pin (Located between Mid Roller Carrier Pin - Mid Roller Carrier Pin - end wheels - rear only)
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Lubrication and Maintenance M0276-01 Grain Cart Every 500 Hours or Yearly REPACK CARRIER ROLLER WHEEL BEARINGS Wheel Bolt Torque Chart Size Torque (N-m) Torque (ft-lb) N-06 7.4 +⁄− 1.5 10 +⁄− 2 Every 2000 Hours or Every 5 Years DRAIN AND REPLACE IDLER AND MIDROLLER RESERVOIRS Use 10W30 Universal Transmission/Hydraulic Oil Off Season Storage For optimum life, tracks should be stored indoors, in dry environment with a temperature between 40°...
Lubrication and Maintenance Grain Cart M0276-01 CHECK TRACK ALIGNMENT Prior to checking track alignment the implement should be empty. Guide Lug Midroller Measure the inside distance left to right. Undercarriage toe must be parallel to within 1/4" (6mm). A suitable location for measurement is noted by arrows, shown on the diagram above, between the idler hub covers.
Lubrication and Maintenance M0276-01 Grain Cart TRACK ALIGNMENT PROCEDURE Retainer Lock Plate Retainer Lock Plate Cap Screw Track Alignment Cap Screw Remove the retainer lock plate cap screw and lock plate from the inboard and outboard sides of the track needing adjustment. Loosen track alignment cap screw counterclockwise 1 - 1¹/2 turns on the side of the undercarriage you want the track to move towards.
Lubrication and Maintenance Grain Cart M0276-01 TRACK SYSTEM INSPECTION Track System Inspect track system for material build-up on frames and wheels. Clean material from undercarriage. Idlers and Midrollers Check the general condition of the idlers and midrollers, making sure material buildup is not occurring. If any material buildup is found, it must be removed or track damage may result.
WARNING Install safety lock on cylinder before removing track. IMPORTANT: A detensioning kit (PN A24944) is required for track removal and available from Kinze. Contact your Kinze dealer. NOTE: A Porta Power is also required for track removal. Kinze recommends Blackhawk 10 Ton Porta Power Model B65115.
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Lubrication and Maintenance Grain Cart M0276-01 TRACK REMOVAL - (CONTINUED) Install one end of Porta Power on existing hook located between rear idlers. Existing Hook Place detensioning mount where plugs were removed in step 1. Install other end of Porta Power on mount and secure with two M16 bolts.
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Lubrication and Maintenance M0276-01 Grain Cart TRACK REMOVAL - (CONTINUED) Remove the rear M20 idler wheel bolts and Idler Wheel torque plate castings. Remove idler wheel. Bolts Torque Plate Castings Install cylinder lock plate on Porta Power cylinder. Install locking pin in cylinder lock plate.
Lubrication and Maintenance Grain Cart M0276-01 TRACK REMOVAL (CONTINUED) Using a suitable lifting device, lift the track belt slightly to provide clearance between the carrier and track guide lugs. NOTE: If using a forklift or other steel lifting device, ensure the tines or lifting surface does not have sharp edges or track damage may occur.
Hardware used on Kinze grain carts are Grade 5 (high strength) unless otherwise noted. Grade 5 cap screws are marked with three radial lines on the head. Hardware must be replaced with equal size, strength, and thread type.
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Lubrication and Maintenance Grain Cart M0276-01 Grain entrapment will result in death or DANGER serious injury. Never enter grain cart unless completely empty. Always use safety lines and have another person present when working on grain carts. Falling grain auger cart can crush and DANGER will cause death or serious injury.
Lubrication and Maintenance M0276-01 Grain Cart VERTICAL AUGER COUNTER BALANCE VALVES Counter balance valves prevent auger fold cylinder from extending or retracting without applied hydraulic pressure. If valve(s) fail to lock auger in position or fail to function properly, remove valve(s) from valve block and check for foreign material.
Lubrication and Maintenance Grain Cart M0276-01 TIRE SERVICING Explosive separation of rim and tire WARNING parts can cause death or serious injury. Over-inflation, rim and tire servicing, improper use of rims and tires, or worn or improperly maintained tires could result in a tire explosion.
Lubrication and Maintenance M0276-01 Grain Cart DRIVELINE INSPECTION Inspect driveline after first 20 loads, at beginning of each season, and after every 150 loads or annually thereafter. Make a general inspection of driveline looking for loose hardware. Inspect all grease points for damage. ...
Lubrication and Maintenance Grain Cart M0276-01 UPPER VERTICAL AUGER REPLACEMENT ⅝" Hardware And Flange Bearing Bearing Spindle ½" Bolt Auger Drive Lug Onto Lower Portion Of Auger Remove Spring Plate And Spring Mounting Hardware Sleeve 1. Position the vertical auger in a horizontal position as illustrated. 2.
Lubrication and Maintenance M0276-01 Grain Cart LOWER VERTICAL AUGER REPLACEMENT 1. Position vertical auger in the storage/transport folded position. 2. Remove five ½" x 1½" hanger bearing bracket carriage bolts at upper end of lower vertical auger (two bolts visible in photo above).
11. Fill dust cap half full of wheel bearing grease and install on hub with attachment bolts. 12. Install wheel. Refer to “Wheel Servicing” on page 3-17 for procedure. NOTE: Wheel hubs on Kinze grain carts contain high strength ductile iron material. Replace hub with proper part. 3-22 Rev. 2/18...
Lubrication and Maintenance M0276-01 Grain Cart PREPARATION FOR STORAGE Hydraulic Hose Storage 7-pin Electrical Connector Storage Store machine in a dry sheltered area. Store hydraulic hoses in slot on PTO cover. Store 7-pin electrical connector in holder. Entering the grain cart can result in DANGER death or serious injury.
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Lubrication and Maintenance Grain Cart M0276-01 PREPARATION FOR STORAGE (CONTINUED) Entering the grain cart can result in DANGER death or serious injury. • Never enter grain cart when there is an energy source attached to the cart. • Flowing grain can trap and suffocate. Contacting rotating auger will cause WARNING death or serious injury.
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Lubrication and Maintenance M0276-01 Grain Cart HYDRAULIC HOSE LIFE Pressurized hydraulic fluid can penetrate WARNING body tissue and result in death, serious infection, or other injuries. Fluid injected under skin must be IMMEDIATELY removed by a surgeon familiar with this type of injury.
M0276-01 Grain Cart WIRING DIAGRAM Additional auxiliary work lights are available from Kinze Repair Parts which may be wired into existing auxiliary light wires in the harness. The vertical auger work light and tub ligjt is wired into the black terminal connector.
Lubrication and Maintenance M0276-01 Grain Cart ELECTRONIC SCALE The major elements of the electronic scale are the indicator, four 30,000 lb (13607 kg) rated weigh beams at the axle assembly (applicable to track and flotation type carts) and 3¾" hitch weigh beam, the junction box (j-box) and the battery power cable.
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