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Summary of Contents for Baumuller BFN 3-1-0007-001
- Page 1 Instruction handbook English Language Translation Document-No. 5.09010.03 Part No. 442335 Version 1-Mar-2018 Mains filters BFN - 3 - 1 - ... Filters for mains applications Read the Instruction handbook before starting! 5.09010.03...
- Page 2 Copyright This Instruction handbook may be copied by the owner in any quantity, but only for internal use. This Instruction handbook may not be copied or reproduced, in whole or in part, for any other purposes. The use and disclosure of information contained in this Instruction handbook are not permit- ted....
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Page 3: Table Of Contents
Table of Contents Table of Contents General Information............Information on this Handbook . - Page 4 Table of Contents Transport and packaging ..........Safety notes for transport .
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Page 5: General Information
ENERAL NFORMATION Information on this Handbook This Handbook provides important information on handling the device. A prerequisite for safe work is compliance with all specified safety notes and procedural instructions. Additionally, the valid accident prevention regulations and general safety regulations ap- plicable to the scope of application the device must be complied with. -
Page 6: Key To Symbols
Key to symbols Key to symbols Warning notes Warning notes are identified as symbols in this Handbook. The notes are introduced by signal words that express the extent of the danger. It is imperative that these notes be complied with and are conscientiously regarded in or- der to prevent accidents, personal injury and material damage. -
Page 7: Limitation Of Liability
General Information Limitation of liability All specifications and notes in these Instruction Handbook were compiled taking into ac- count the applicable standards and regulations, the State of the Art and our knowledge and experience of many years. The manufacturer assumes no liability for damages due to: m Noncompliance with the Instruction Handbook m Usage for other than the intended purpose m Usage by untrained personnel... -
Page 8: Spare Parts
Spare parts Spare parts WARNING! False or flawed spare parts can lead to damage, malfunction or complete fail- ure, thus endangering safety. Therefore: m Only use original spare parts of the manufacturer. Procure spare parts through an authorized dealer or directly from the manufacturer. See also ZSpare Parts and Part Numbers–... -
Page 9: Safety
AFETY This section provides an overview of all of the important safety aspects for optimum pro- tection of personnel as well as for the safe and problem-free operation. Contents of Instruction handbook Each person who is tasked with performing work on or with the device must have read and understood the operating instructions before working with the device. -
Page 10: Responsibility Of The Operator
Responsibility of the operator Responsibility of the operator The device will be used in commercial areas. Thus, the proprietor of the device is subject to the legal work safety regulations. Along with the notes on work safety in these operating instructions, the safety, accident prevention and environmental protection regulations valid for the area of application of this device must be complied with. -
Page 11: Personal Protective Equipment
Safety Personal protective equipment The wearing of personal protective equipment is required when working in order to mini- mize health and safety risks. m The protective equipment necessary for each respective type of work shall always be worn during work. m The personal safety signs presented in each working area must be observed! Protective work clothing must be snug-fitting work clothes, with low tearing resistance, narrow sleeves and... -
Page 12: Special Hazards
Special hazards Special hazards In the following section, the remaining marginal risks will be stated that have been iden- tified as a result of the risk analysis. Observe the safety notes listed here and the warning notes in the further chapters of this manual to reduce health risks and dangerous situations. -
Page 13: Fire Fighting
Safety Fire fighting DANGER! Risk of fatal injury from electrical current! Electricity when using a conductive fire fighting appliance. Therefore: m Use the following fire fighting device: ABC powder / CO Safety equipment WARNING! Risk of fatal injury due to non-functional safety equipment! Safety equipment provides for the highest level of safety in a facility. -
Page 14: Signs And Labels
2.11 Signs and labels 2.11 Signs and labels The following symbols and information signs are located in the working area. They refer to the immediate vicinity in which they are affixed. WARNING! Risk of injury due to illegible symbols! Over the course of time, stickers and symbols on the device can become dirty or oth- erwise unrecognizable. -
Page 15: Technical Data
ECHNICAL Operating conditions 3.1.1 System types There is a differential structure of current supply systems and it is distinguished between three basic types, referring to their grounding, which is accordant to DIN VDE0100 part 300 and accordingly to IEC 60364: m In a TN-system one point is directly grounded (signal ground). -
Page 16: Requirements To The Energy Supply: Power Supply
Operating conditions 3.1.2 Requirements to the energy supply: power supply Power supply system BFN 3-1-XXXX-X01 Industrial system with high- or low-impedance (see ZSystem types– from star point (TN-system or TT-system) page 15) BFN 3-1-XXXX-X02 Industrial system with no star point or a high- impedance star point (IT-system) Industrial system with a direct or low impedance grounded junction of phases... -
Page 17: Required Environmental Conditions
Technical Data 3.1.3 Required environmental conditions Transport temperature range -25 °C to +85 °C Storage temperature range - 25 °C to +85 °C Operational temperature range -25 °C to +85 °C (rated temperature: 50 °C, ZElectrical data– from page 28) Instruction handbook Mains filters BFN Document No.: 5.09010.03 of 70... -
Page 18: Dimensions
Dimensions Dimensions NOTE! Dimensions in mm. 3.2.1 Baumüller filters for TN/TT-systems BFN 3-1-0007-001 BFN 3-1-0016-001 BFN 3-1-0030-001 BFN 3-1-0042-001 BFN 3-1-0056-001 BFN 3-1-0075-001 BFN 3-1-0100-001 BFN 3-1-0130-001 BFN 3-1-0180-001 Figure 1: Dimensions filters TN/TT-systems Type Connection (mm PE-connection flex./rigid... - Page 19 Technical Data BFN 3-1-0250-001 BFN 3-1-0320-001 BFN 3-1-0400-001 BFN 3-1-0600-001 BFN 3-1-0250-001 BFN 3-1-320-001 BFN 3-1-400-001 BFN 3-1-600-001 Figure 2: Dimensions filters TN/TT-systems Type Connection 12 BFN 3-1-0250-001 Bolt M10 12 Rail with hole 11 BFN 3-1-0320-001 PE: Bolt M12 12 Rail with hole 11 BFN 3-1-0400-001...
- Page 20 Dimensions BFN 3-1-0320-101 BFN 3-1-0400-101 BFN 3-1-0600-101 BFN 3-1-0150-001 BFN 3-1-0250-001 BFN 3-1-320-001 BFN 3-1-400-001 BFN 3-1-600-001 Figure 3: Dimensions filters TN/TT-systems Type Connection 12 Rail with hole 11 BFN 3-1-0320-101 PE: Bolt M10 12 Rail with hole 11 BFN 3-1-0400-101 PE: Bolt M10 12 Rail with hole 11...
- Page 21 Technical Data BFN 3-1-1000-101 Figure 4: Dimensions filters TN/TT-systems Type Connection 12 Rail with hole 14 BFN 3-1-1000-101 PE: M12 Instruction handbook Mains filters BFN Document No.: 5.09010.03 of 70...
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Page 22: Filters For Active Mains Inverter
Dimensions 3.2.2 Filters for active mains inverter EPCOS B84143A0150R410 NOTE! Only for active mains inverter BM5174 PE M10 x 38 PE M10 x 38 Tightening torque 10$1mm Tightening torque 10$1mm Line Load Terminals 95mm Tightening torque 15−20Nm Terminals 95mm Tightening torque 15−20Nm Marking Figure 5: Dimensions filters TN/TT-systems EPCOS for BM5174... -
Page 23: Dimensions Filters Tn/Tt-System Schaffner For Bm4135, Bm4145
Technical Data Schaffner FN 3120H-80-35 FN 3120H-150-40 NOTE! FN 3120H-80-35 for active mains inverter BM4135, FN 3120H-150-40 for active mains inverter BM4145 Figure 6: Dimensions filters TN/TT-system Schaffner for BM4135, BM4145 Type FN 3120H-80-35 FN 3120H-150-40 Instruction handbook Mains filters BFN Document No.: 5.09010.03 of 70... -
Page 24: Dimensions Filters Tn/Tt-System Schaffner For Bm4163
Dimensions Schaffner FN 3100-300-99 NOTE! FN 3100-300-99 for active mains inverter BM4163 Figure 7: Dimensions filters TN/TT-system Schaffner for BM4163 Type FN 3100-300-99 Type FN 3100-300-99 71.5 Instruction handbook Mains filters BFN Document No.: 5.09010.03 Baumüller Nürnberg GmbH of 70... -
Page 25: Filters For It-Systems
Technical Data 3.2.3 Filters for IT-systems BFN 3-1-0150-002 BFN 3-1-0250-002 BFN 3-1-0320-002 BFN 3-1-0400-002 BFN 3-1-0600-002 BFN 3-1-0150-002 BFN 3-1-0250-002 BFN 3-1-320-002 BFN 3-1-400-002 BFN 3-1-600-002 Abbildung 8: Dimensions filters IT-systems Type Anschluss 12 BFN 3-1-0150-002 Bolt M10 12 BFN 3-1-0250-002 Bolt M10 12 Rail with hole 11... -
Page 26: Dimensions Filters It-Systems Epcos
Dimensions BFN 3-1-0320-102 BFN 3-1-0400-102 BFN 3-1-0600-102 BFN 3-1-0150-001 BFN 3-1-0250-001 BFN 3-1-320-001 BFN 3-1-400-001 BFN 3-1-600-001 Figure 9: Dimensions filters IT-systems EPCOS Type Connection 12 Rail with hole 11 BFN 3-1-0320-102 PE: Bolt M10 12 Rail with hole 11 BFN 3-1-0400-102 PE: Bolt M10 12... -
Page 27: Weight
Technical Data Weight TN/TT-System IT-System Weight BFN 3-1-0007-001 0.6 kg BFN 3-1-0016-001 1.0 kg BFN 3-1-0030-001 1.3 kg BFN 3-1-0042-001 1.6 kg BFN 3-1-0056-001 1.9 kg BFN 3-1-0075-001 2.6 kg BFN 3-1-0100-001 4.0 kg BFN 3-1-0130-001 4.2 kg BFN 3-1-0180-001 6.0 kg... -
Page 28: Electrical Data
Electrical data Electrical data DANGER! Danger to life due to high discharge current! Therefore: m The cross-section of the protective conductor must be at least 10 mm (EN 61800- 5-1 chap. 4.3.5.5.2). NOTE! Rated current of used filters must be greater or the same with the RMS values of the actual mains current (actual mains current = RMS value of the mains current during the total cycle time of the drive). -
Page 29: Filters For Tn/Tt-Systems
Technical Data 3.4.1 Filters for TN/TT-systems BFN 3-1-... -001 0007 0016 0030 0042 0056 0075 0100 0130 0180 Max. 3 x 480 V +10 %, supply voltage 50/60 Hz Rated current 16 A 30 A 42 A 56 A 75 A 100 A 130 A... - Page 30 Electrical data Schaffner FN 3120H-80-35 FN 3120H-150-40 FN 3100-300-99 for active mains inverter for active mains inverter for active mains inverter BM4135 BM4145 BM4163 Max. 3 x 480 V +10 %, 3 x 480 V +10 %, 3 x 480 V +10 %, supply voltage 50/60 Hz...
- Page 31 Technical Data BFN 3-1-... -001 0250 0320 0400 0600 Max. 3 x 480 V +10 %, 50/60 Hz supply voltage Rated current 250 A 320 A 400 A 600 A (at T = 50 °C) Peak current 4 x I at switch-on (at T...
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Page 32: Filters For It-Systems
Electrical data 3.4.2 Filters for IT-systems BFN 3-1-... -002 0250 0320 0400 0600 Max. 3 x 480 V +10 %, 50/60 Hz power supply Rated current 150 A 250 A 320 A 400 A 600 A (at T = 50 °C) Peak current ... -
Page 33: Description Of The Devices
ESCRIPTION OF THE DEVICES In this chapter the basic structure of the devices Filter for mains applications BFN and of the type codes on the devices. No filters are required for the operation of the power converter. NOTICE! m The mains filters may not be used as a motor filter at the converter output. m Mains filters BFN-3-1-XXX-XXX may not be used with active mains inverters. - Page 34 IT-systems The use of mains filters in IT-systems is less effective and no EMC limits are defined. ZSystem types– „The use of EMC-filters in an insulated or a grounded industrial distribution system page 15 of high impedance can cause a safety risk. No limit values can be defined at IT-systems, which are used for complex industrial systems.“...
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Page 35: General Information
Description of the devices General information Mains filters are combinations of capacitors, chokes, resistors and voltage limiters, which reduce the electromagnetic influence of environment. The power direction is bidirectional, i. e. the outgoing cable-guided faults from the converter are reduced, but also the inter- ference resistance of the drive against supply faults, as they appear with lightning strokes, fuse blow or simple switching operations, is improved at the same time. -
Page 36: Functional Description
General information 4.1.1 Functional description The resulting impedance of the parts used in the filters leads to an optimum mismatch between the mains- and the load impedance. Now the interference-current can return to its interference source. The dropping harmonic voltages at the impedance of the system can be reduced substantially between the frequency range 150 kHz ... -
Page 37: Type Plate
Description of the devices Type plate Type code Rated current Figure 11: Type plate Type code Figure 12: Type code Instruction handbook Mains filters BFN Document No.: 5.09010.03 of 70... - Page 38 Type code Instruction handbook Mains filters BFN Document No.: 5.09010.03 Baumüller Nürnberg GmbH of 70...
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Page 39: Transport And Packaging
RANSPORT AND PACKAGING Safety notes for transport NOTICE! Damage due to unauthorized transport! Transport handled by untrained personnel can lead to a substantial amount of mate- rial damage. Therefore: m The unloading of the packages upon delivery as well as the in-house transport should only be done by trained personnel. -
Page 40: Transport Inspection
Transport inspection Transport inspection Upon receiving the delivered goods, immediately examine them for completeness and transport damage. If there is externally distinguishable transport damage, proceed as follows: m Do not accept the delivery or conditionally accept it with reservations. m Note the extent of the damage on the transport documents or on the delivery note of the shipping agent. -
Page 41: Mounting
OUNTING Mounting comprises the following steps: 1 Prepare mounting (drilling holes, see, ZDimensions– from page 18 2 Mount device (attachment see ZMounting instruction– on page 43) Safety notes WARNING! Danger as a result of faulty mounting! The mounting requires qualified personnel with adequate experience. Faulty mount- ing can lead to life-threatening situations or substantial material damage. -
Page 42: Prepare Mounting
Prepare mounting Prepare mounting Based on the configuration documents and the drilling templates (see ZDimensions– from page 18), the deviations of the cutout sections and the positions of the attachment drill holes can be determined. NOTE! The following notes must be considered for thermal safety: m Air supply must be provided. -
Page 43: Mounting Instruction
Mounting CAUTION! Eye injury due to catapulting particles. Metal particles are catapulted when making the drill holes and the cutout sections. Therefore: Wear protective eye wear! h Prepare drill holes. Mounting instruction Carry out mounting as follows: 1 Provide suitable transport/lifting equipment as required. 2 Keep suitable fastening components available. - Page 44 Mounting instruction Instruction handbook Mains filters BFN Document No.: 5.09010.03 Baumüller Nürnberg GmbH of 70...
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Page 45: Installation
NSTALLATION This chapter describes the electrical installation of the device. The mechanical mounting is described in ZMounting– from page 41 The technical preconditions must be complied with before installation: 1 Check the requirements to the power supply. 2 Check the requirements to the cables and the availability of the accordant cables. 3 Check the properties of the connections and the configuration of the cables. - Page 46 Safety notes DANGER Danger to life from electrical current! During operation and after operation of this filter, the parts carry dangerous voltage. DANGER! Danger to life from electrical current! Connection cross-section grounding conductor at least 10 mm (EN 50178, chapter 5.3.2.1).
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Page 47: Demands On The Electrical Mains
Installation Demands on the electrical mains For all important data, see ZRequirements for power supply / mains supply– from page The devices must be operated in industrial environment C2/C3. The destruction of the device can cause personal injury DANGER! Risk of fatal injury from electrical current! If the requirements for the electrical mains are not complied, the device can be dam- aged or destroyed. -
Page 48: Grounding Conductor Connection And Rcd-Compatibility
Grounding conductor connection and RCD-compatibility Grounding conductor connection and RCD-compatibility Due to the operating principle discharge current >3.5 mA or >10 mA can flow over the protective devices Therefore a stationary grounding conductor connection according to EN 61800-5-1 is required (see notes for the installation in the Instruction Handbook of the converter). -
Page 49: Measures Taken To Assure Emc
Installation 7.5.2 Measures taken to assure EMC The following configuration notes must be considered to assure EMC. Cabling m All connected cables must be screened in order to suppress interfering radiation out- side the power converter. If the screening attenuation of the control cabinet is high enough (see limit values of the interference emission complying with EMVG for your system) and if the EMC-compatibility in the internal space is ensured (this can be as- sumed if the configuration notes of this chapter are complied with), the control cables... -
Page 50: Cable Installation - Effective Height
System requirements with regard to EMC-stability m Use mains filters recommended by Baumüller m Observe the correct sequence of the components: Mains - fuse - mains filters - power choke (dependent of power converter) - power con- verter - motor m If Baumüller motor cables and - components are used only, the compliance with the permitted limit value of the interference immunity and of the interfering radiation can be assumed. - Page 51 Installation m A minimum distance of 20 cm should be kept between the conductors at a parallel in- stallation of signal- and control cables and the power cables. m The distance between cables with very high interference potential and with cables on the mains side of the mains filters should be at least 30 cm.
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Page 52: Cable Installation - Cabinet Outlet
System requirements with regard to EMC-stability The distance from the last screening contact point to the cabinet’s outlet must be very short. Figure 16: Cable installation - cabinet outlet Screening m The cable screen is effective at magnetic fields, if the screen is connected to ground on both ends. -
Page 53: Proposal For A Screening Connection
Installation m The screen connection must be made with a large surface area and low impedance. Cable tails with a length of only 3 cm (1 cm wire = 10 nH) reduce the screening effect with errors in the MHz range up to 30 dB! NOTE The braided screen must have a coverage of at least 85 %. -
Page 54: Procedure Of The Installation
Procedure of the installation Procedure of the installation DANGER! Danger to life due to electrical current! Energized parts are dangerous to life. Therefore: m The device, the mounting range and the parts, which are to be mounted (for exam- ple supply cables) must be off circuit during complete mounting m The cross-section of the grounding conductor must be greater than 10 mm h Install all cables compliant with EMC. -
Page 55: Connection Diagram
Installation Connection diagram Power converter Power choke, if required Main contactor Figure 19: Filter connection Connection notes 1L1, 1L2, 1L3, PE Cross-section system connection compliant to 2L1, 2L2, 2L3, EN 60204-1 Installation of cables see EMC-notes. Instruction handbook Mains filters BFN Document No.: 5.09010.03 of 70... - Page 56 Connection diagram Instruction handbook Mains filters BFN Document No.: 5.09010.03 Baumüller Nürnberg GmbH of 70...
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Page 57: Maintenance
AINTENANCE Safety notes Basic information DANGER! Risk of fatal injury from electrical current! Inevitably, when operating this electrical device, certain parts of it are energized with hazardous voltage. Therefore: m Pay heed to areas on the device that could be dangerous during the mainte- nance. -
Page 58: Environmental Conditions
Environmental conditions Environmental conditions The device is maintenance-free, if the specified environmental conditions are complied with. Information referring to the environmental conditions see ZRequired environmental conditions– on page 17. Repairs In case of device damage, please inform your sales office or: Baumüller Nürnberg GmbH Ostendstr. -
Page 59: Spare Parts And Part Numbers
PARE ARTS AND UMBERS In this chapter the spare-/accessory parts for the devices of the series Mains Filters are listed. In case you have questions and suggestions according the accessories, do not hesitate to contact our product management. Mains filters for mains inverter/ compact units TN/TT-system... - Page 60 Mains filters for active mains inverter TN/TT-system Part No. rated AC 50 °C 150 A EPCOS B84143A0150R410 437618 for BM5174 55 A Schaffner FN 3120H-80-35 417872 for BM4135 125 A Schaffner FN 3120H-150-40 416405 for BM4145 300 A Schaffner FN 3100-300-99 418234 for BM4163 for mains inverter/...
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Page 61: Screening Terminals
Spare Parts and Part Numbers Screening terminals Cable diameter (mm) Part No. 2 x 2 - 6 mm 226752 3 - 8 mm 226741 4 - 13,5 mm 226745 10 - 20 mm 226749 Abbildung 20: Screening terminals for grounding Instruction handbook Mains filters BFN Document No.: 5.09010.03 of 70... - Page 62 Screening terminals Instruction handbook Mains filters BFN Document No.: 5.09010.03 Baumüller Nürnberg GmbH of 70...
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Page 63: Disposal
ISPOSAL NOTE! Baumüller products are not subject to the scope of application of the EU's Waste Electrical and Electronic Equipment Directive (WEEE, 2002/96/EC). Hence, Baumüller is not obligated to bear any costs for taking back and disposing of old de- vices. -
Page 64: Disposal Facilities/Authorities
10.1 Disposal facilities/authorities WARNING! Danger due to faulty disassembly! Demounting and disposal requires qualified personnel with adequate experience. Therefore: m Only allow disassembly and disposal to be performed by qualified personnel 10.1 Disposal facilities/authorities Ensure that the disposal is handled in compliance with the disposal policies of your com- pany, as well as with all national regulations of the responsible disposal facilities and au- thorities. -
Page 65: Index
Index Accessories Mains supply Accidents Maintenance Attention Modifications Block diagram Note Cable screens Operating conditions Cabling Operating personnel Case of danger Operator, Responsibility Connection cable, Demands on Connection notes Personnel, Operating Customer service Personnel, Qualified Protection eyewear Danger Protective equipment DC-link discharging time Protective gloves Disposal... - Page 66 Index Instruction handbook Filter for mains applications Document No.: 5.09010.03 Baumüller Nürnberg GmbH of 70...
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Page 67: List Of Figures
List of Figures List of Figures Dimensions filters TN/TT-systems ..................... Dimensions filters TN/TT-systems ..................... Dimensions filters TN/TT-systems ..................... Dimensions filters TN/TT-systems ..................... Dimensions filters TN/TT-systems EPCOS for BM5174 ............Dimensions filters TN/TT-system Schaffner for BM4135, BM4145..........Dimensions filters TN/TT-system Schaffner for BM4163 ............Dimensions filters IT-systems .................... - Page 68 List of Figures Instruction handbook Filter for mains applications Document No.: 5.09010.03 Baumüller Nürnberg GmbH of 70...
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Page 69: Overview Of Revisions
Overview of Revisions Overview of Revisions Version Edition Changes 5.09010.01 03-Dec-2012 First edition 5.09010.02 20-Apr-.2017 Revision 5.09010.03 1-Mar-2018 Revision Instruction handbook Mains filters BFN Document No.: 5.09010.03 of 70... -
Page 70: Document No.: 5.09010.03 Of
Notes: Instruction handbook Mains filters BFN Document No.: 5.09010.03 Baumüller Nürnberg GmbH of 70... - Page 72 Baumüller Nürnberg GmbH Ostendstraße 80-90 90482 Nürnberg T: +49(0)911-5432-0 F: +49(0)911-5432-130 www.baumueller.de Alle Angaben in dieser Betriebsanleitung sind unverbindliche Kundeninformationen, unterliegen einer ständigen Weiterentwicklung und werden fortlaufend durch unseren permanenten Änderungsdienst aktualisiert. Bitte beachten Sie, dass Angaben/Zahlen/Informationen aktuelle Werte zum Druckdatum sind. Zur Ausmessung, Berechnung und Kalkulationen sind diese Angaben nicht rechtlich verbindlich.
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