Hoffer Flow Controls CAT3 User Manual

Dc or ac powered microprocessor controlled transmitter

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107 Kitty Hawk Lane, P.O. Box 2145, Elizabeth City, NC 27906-2145
Model: CAT3
800-628-4584 252-331-1997 FAX 252-331-2886
www.hofferflow.com
E-mail: info@hofferflow.com
DC or AC Powered Microprocessor
Controlled Transmitter
USER'S MANUAL
April 2009
HP-312
July 2019
107 Kitty Hawk Lane
P.O. Box 2145
Elizabeth City, NC 27909
1-800-628-4584
(252) 331-1997
Fax (252) 331-2886
www.hofferflow.com
email: info@hofferflow.com

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Summary of Contents for Hoffer Flow Controls CAT3

  • Page 1 107 Kitty Hawk Lane, P.O. Box 2145, Elizabeth City, NC 27906-2145 Model: CAT3 800-628-4584 252-331-1997 FAX 252-331-2886 www.hofferflow.com E-mail: info@hofferflow.com DC or AC Powered Microprocessor Controlled Transmitter USER’S MANUAL April 2009 HP-312 July 2019 107 Kitty Hawk Lane P.O. Box 2145 Elizabeth City, NC 27909 ●...
  • Page 3 NOTICE HOFFER FLOW CONTROLS, INC. makes no warranty of any kind with regard to this material, including, but not limited to, the implied warranties of merchantability and fitness for a particular purpose. This manual has been provided as an aid in installing, connecting, calibrating, operating, and servicing this unit.
  • Page 4 Limited Warranty HOFFER FLOW CONTROLS, INC. ("HFC") warrants HFC's products ("goods") described in the specifications incorporated in this manual to be free from defects in material and workmanship under normal use and service, but only if such goods have been properly selected for the service intended, properly installed and properly operated and maintained.
  • Page 5: Table Of Contents

    Alarm Outputs ------------------------------------------------------ 16 Communications Port --------------------------------------------- 18 Wiring --------------------------------------------------------------- 19 APPENDIX A - Default Configuration ------------------------------------ 20 APPENDIX B - Declaration-------------------------------------------------- 22 APPENDIX C - Installation and Conditions for Safe Use Drawings for Certified Systems ---------------------------------------------------------- 24 HP-312 CAT3...
  • Page 6 CAT3 HP-312...
  • Page 7: Introduction

    Introduction 1. Introduction The CAT3 is a versatile DC or AC powered microprocessor-based transmitter, which provides pulse output, analog output and High/Low flow alarm options. Up to 3 circuit boards may be installed to provide a variety of input/output options.
  • Page 8 The standard unit is packaged in an extruded aluminum enclosure for wall mounting or may be mounted directly on a flowmeter using an optional NEMA 4X or EX enclosure. An optional bracket is also available for mounting on standard DIN rail. HP-312 CAT3...
  • Page 9: Model Number Designation

    ( A ) OPTION MAG COIL, PULSE, DRY CONTACT MC3P ISOLATED PULSE, RPM, RPR AND HALL EFFECT COILS LINEARIZED PULSE OUTPUT MODEL CAT3-( )-( )-( )-( )-( ( B ) OPTION 0-5 TTL / CMOS OPEN COLLECTOR OPEN COLLECTOR WITH PULL UP TO V+...
  • Page 10 GENERAL PURPOSE. 2.6"L X 2.6"H X 2.6"W MINIMUM MOUNTING SPACE. 2" LONG DIN RAIL MOUNT SINGLE UNIT. UP TO 20 CAT3 UNITS CAN BE MOUNTED ON A SINGLE RAIL. ADD 2" PER UNIT. (E3) EXPLOSION-PROOF (ALL CONDUIT PORTS ARE ¾” FNPT) (E3M) EXPLOSION-PROOF (CONDUIT PORTS D2 &...
  • Page 11 Introduction SPECIAL FEATURES MODEL CAT3-( )-( )-( )-( )-( )-( )-( ( G ) OPTIONS (CE) MARK REQUIRED FOR EUROPE (SP) ANY SPECIAL FEATURES THAT ARE NOT COVERED IN THE MODEL NUMBER, USE A WRITTEN DESCRIPTION OF THE -SP (MIL)
  • Page 12 Introduction This page intentionally left blank. HP-312 CAT3...
  • Page 13: Specifications

    T5 and STD: -40 ≤ Ta ≤ 79 T6: -40 Humidity: 0-90% Non-condensing Enclosure: Extruded aluminum DIN rail mount Explosion Proof Regulatory: CE compliant *Limited by signal frequency and MST settings. Refer to Section 3.4. Options 20 Point Linearization CAT3 HP-312...
  • Page 14 Specifications This page intentionally left blank. HP-312 CAT3...
  • Page 15: Installation And Operation

    POWER SUPPLY ANLG PULSE+ PULSE- PCA180 AC Power (100-240 VAC) AC power for CAT3 requires an optional circuit board, PCA182. The Alarm option (PCA184) is not available when the AC Power option is equipped. SIG+ SIG- ANLG PULSE+ PULSE- PCA180...
  • Page 16: Flowmeter Input

    The following drawings illustrate typical connections and switch settings on PCA180 for various input signals. Magnetic Pickup Coil SIG+ SIG- ANLG PULSE+ PULSE- PCA180 Mag Pickup Coil MCP/RF Coil SIG+ SIG- ANLG PULSE+ PULSE- PCA180 Modulated Carrier Pickup (RF) HP-312 CAT3...
  • Page 17 Installation and Operation Redi-Pulse (TTL Pulse) SIG+ SIG- ANLG PULSE+ PULSE- PCA180 Redi-Pulse (TTL) Pickup Coil Redi-Pulse (Open Collector) SIG+ SIG- ANLG PULSE+ PULSE- PCA180 Redi-Pulse (Open Collector) Pickup Coil CAT3 HP-312...
  • Page 18: Pulse Output

    Installation and Operation Pulse Output CAT3 provides a Pulse Output option that is scaled per flow unit of measure by a factor of 1, 10 or 100. Pulse output frequency varies with flow rate. The maximum frequency can be set at 1, 2, 4, 8, 100 Hz.
  • Page 19 Installation and Operation Open Collector, Isolated Pulse USER DCS SIG+ SIG- 2.7K ANLG PULSE PULSE+ INPUT PULSE- PCA180 PCA180 Open Collector Isolated Pulse CAT3 HP-312...
  • Page 20: Analog Output

    Installation and Operation Analog Output CAT3 provides an Analog Output option that will output an analog current or voltage that is proportional to the flow rate. Analog Output POWER SUPPLY SIG+ SIG- ANLG PULSE+ PULSE- LOAD PCA183 PCA183 4–20 mA Output...
  • Page 21 Sample Time (MST) setting. MST is adjusted using the NB= (DATA) command, where NB is a value between 1 and 80. The default MST setting is NB= 1. Adjusting the MST is only recommended for low flow applications where the minimum input frequency is below 1 Hz. CAT3 HP-312...
  • Page 22: Alarm Outputs

    Installation and Operation Alarm Outputs CAT3 provides an optional High/Low Flow Alarm feature. Alarms require an optional circuit board, PCA184. The Alarm option is not available when the AC Power option is equipped. The drawings below illustrate the typical connections and switch settings for various alarm options.
  • Page 23 Installation and Operation Hi/Lo Alarm Open Collector USER DCS 2.7K ALARM1 Alarm Indicator SIG+ SIG- PCA184 ANLG PULSE+ PULSE- CAT3 HP-312...
  • Page 24: Communications Port

    Hoffer communication program DevConfig 3.0 must be used to communicate with CAT3. The RS232 serial port connector is located under the top plate of CAT3 and may be accessed by removing the two screws from the top plate. A matching...
  • Page 25: Wiring

    When installing CAT3, it is a good practice to use shielded cables for all input and output signals. The shield should be connected to the earth ground lug on the CAT3. The shield on the opposite end of the cable should be left open. Connections are made to the CAT3 terminal blocks using wire gauges 16 to 28 AWG and 12 to 26 AWG (AC Power), tightening Torque 0.22 to 0.25Nm.
  • Page 26: Appendix A - Default Configuration

    Appendix A – Default Configuration APPENDIX A - Default Configuration HP-312 CAT3...
  • Page 27 K-FACTOR 17 1.00 K-FACTOR 18 1.00 K-FACTOR 19 1.00 K-FACTOR 20 1.00 MEASURING UNITS FLOW RATE TIME UNITS MAX SAMPLE TIME ANALOG OUTPUT LOW 0.000 ANALOG OUTPUT HIGH 100.000 PULSE SCALE PULSE FREQUENCY ALARM FUNCTION ALARM LEVEL 100.000 CAT3 HP-312...
  • Page 28: Appendix B - Declaration

    Appendix B – Declaration of Conformity APPENDIX B - Declaration of Conformity HP-312 CAT3...
  • Page 29 Appendix B – Declaration of Conformity CAT3 HP-312...
  • Page 30: Appendix C - Installation And Conditions For Safe Use Drawings For Certified Systems

    Appendix C - Installation and Safe Use Drawings 24 APPENDIX C - Installation and Conditions for Safe Use Drawings for Certified Systems HP-312 CAT3...
  • Page 31 Appendix C - Installation and Safe Use Drawings 25 CAT3 HP-312...
  • Page 32 Appendix C - Installation and Safe Use Drawings 26 HP-312 CAT3...
  • Page 33 Appendix C - Installation and Safe Use Drawings 27 CAT3 HP-312...
  • Page 34 Appendix C - Installation and Safe Use Drawings 28 HP-312 CAT3...
  • Page 35 Appendix C - Installation and Safe Use Drawings 29 CAT3 HP-312...
  • Page 36 Appendix C - Installation and Safe Use Drawings 30 HP-312 CAT3...

Table of Contents