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Mitsubishi Electric RJ51AW12AL User Manual

Melsec iq-r anywireaslink master module.
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MELSEC iQ-R AnyWireASLINK Master Module
User's Manual (Startup)
-RJ51AW12AL

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Table of Contents

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   Summary of Contents for Mitsubishi Electric RJ51AW12AL

  • Page 1 MELSEC iQ-R AnyWireASLINK Master Module User's Manual (Startup) -RJ51AW12AL...
  • Page 3: Copyright

    Copyright Law. Alteration or abridgement of the document is not permitted without the explicit written approval of the company Mitsubishi Electric Corporation. PRECAUTIONS REGARDING WARRANTY AND SPECIFICATIONS The RJ51AW12AL was jointly developed and manufactured by Mitsubishi and Anywire Corporation. Note that there are differences in warranty. • Warranty Item RJ51AW12AL Other programmable controller products (e.g.
  • Page 4: Safety Precautions

    SAFETY PRECAUTIONS (Read these precautions before using this product.) Before using this product, please read this manual and the relevant manuals carefully and pay full attention to safety to handle the product correctly. The precautions given in this manual are concerned with this product only. For the safety precautions of the programmable controller system, refer to the MELSEC iQ-R Module Configuration Manual.
  • Page 5 [Design Precautions] WARNING ● Configure safety circuits external to the programmable controller to ensure that the entire system operates safely even when a fault occurs in the external power supply or the programmable controller. Failure to do so may result in an accident due to an incorrect output or malfunction. (1) Emergency stop circuits, protection circuits, and protective interlock circuits for conflicting operations (such as forward/reverse rotations or upper/lower limit positioning) must be configured external to the programmable controller.
  • Page 6 [Design Precautions] WARNING ● Especially, when a remote programmable controller is controlled by an external device, immediate action cannot be taken if a problem occurs in the programmable controller due to a communication failure. To prevent this, configure an interlock circuit in the program, and determine corrective actions to be taken between the external device and CPU module in case of a communication failure.
  • Page 7 [Installation Precautions] WARNING ● Shut off the external power supply (all phases) used in the system before mounting or removing the module. Failure to do so may result in electric shock or cause the module to fail or malfunction. [Installation Precautions] CAUTION ●...
  • Page 8 [Wiring Precautions] WARNING ● Shut off the external power supply (all phases) used in the system before installation and wiring. Failure to do so may result in electric shock or cause the module to fail or malfunction. ● After installation and wiring, attach a blank cover module (RG60) to each empty slot and an included extension connector protective cover to the unused extension cable connector before powering on the system for operation.
  • Page 9 [Wiring Precautions] CAUTION ● Prevent foreign matter such as dust or wire chips from entering the module. Such foreign matter can cause a fire, failure, or malfunction. ● A protective film is attached to the top of the module to prevent foreign matter, such as wire chips, from entering the module during wiring.
  • Page 10 [Startup and Maintenance Precautions] CAUTION ● When connecting an external device with a CPU module or intelligent function module to modify data of a running programmable controller, configure an interlock circuit in the program to ensure that the entire system will always operate safely. For other forms of control (such as program modification, parameter change, forced output, or operating status change) of a running programmable controller, read the relevant manuals carefully and ensure that the operation is safe before proceeding.
  • Page 11 [Operating Precautions] CAUTION ● When changing data and operating status, and modifying program of the running programmable controller from an external device such as a personal computer connected to an intelligent function module, read relevant manuals carefully and ensure the safety before operation. Incorrect change or modification may cause system malfunction, damage to the machines, or accidents.
  • Page 12: Conditions Of Use For The Product

    Mitsubishi representative in your region. INTRODUCTION Thank you for purchasing the Mitsubishi Electric MELSEC iQ-R series programmable controllers. This manual describes the procedures, system configuration, and wiring of the relevant product listed below. Before using this product, please read this manual and the relevant manuals carefully and develop familiarity with the functions and performance of the MELSEC iQ-R series programmable controller to handle the product correctly.
  • Page 13: Compliance With Emc And Low Voltage Directives

    COMPLIANCE WITH EMC AND LOW VOLTAGE DIRECTIVES Method of ensuring compliance To ensure that Mitsubishi programmable controllers maintain EMC and Low Voltage Directives when incorporated into other machinery or equipment, certain measures may be necessary. Please refer to one of the following manuals. •...
  • Page 14: Table Of Contents

    Communication of RJ51AW12AL with Slave Module........
  • Page 15: Relevant Manuals

    RELEVANT MANUALS Manual name [manual number] Description Available form MELSEC iQ-R AnyWireASLINK Master Module User's Specifications, procedures before operation, system configuration, wiring, and Print book Manual (Startup) communication examples of the AnyWireASLINK master module e-Manual [SH-081584ENG] (this manual) MELSEC iQ-R AnyWireASLINK Master Module User's Functions, parameter settings, programming, troubleshooting, I/O signals, and Print book Manual (Application)
  • Page 16: Terms

    This network enables a master module to detect sensor disconnection and enables a user to set the I/O operations of an AnyWireASLINK system on the RJ51AW12AL from the upper system without using the I/O areas of the CPU module. Buffer memory Memory in an intelligent function module for storing data such as setting values and monitored values.
  • Page 17: Chapter 1 Part Names

    Displays the production information of the module (16 digits). *1 The initialization processing of the RJ51AW12AL is performed when the CPU module is reset or power off and on the system. At this time, the LINK LED, SET LED, and ALM LED turn on for an instant.
  • Page 18 MEMO 1 PART NAMES...
  • Page 19: Chapter 2 Specifications

    *3 When the operating ambient temperature is 50 or higher, use cables with a temperature rating 75 or higher. *4 The performance specification differs depending on the production information of the RJ51AW12AL. ( MELSEC iQ-R AnyWireASLINK Master Module User's Manual (Application)) 2 SPECIFICATIONS 2.1 Performance Specifications...
  • Page 20 MEMO 2 SPECIFICATIONS 2.1 Performance Specifications...
  • Page 21: Chapter 3 Function List

    Function Description Bit transmission Exchanges I/O data of maximum 512 bits (input 256 bits, output 256 bits) between the RJ51AW12AL and a slave module. Word transmission Exchanges I/O data of maximum 1024 words (input 512 words, output 512 words) between the RJ51AW12AL and a slave module.
  • Page 22 Allows for setting start addresses of word data transmission. This function shortens the word transmission cycle time. function AnyWireASLINK version compatibility Inspects whether a slave module that does not support the word transmission is connected to the RJ51AW12AL or inspection function not.
  • Page 23: Chapter 4 Procedures Before Operation

    PROCEDURES BEFORE OPERATION This chapter describes the procedures before operation. Configuring a system Configure an AnyWireASLINK system and set parameters which are required for start-up. • WIRING ( Page 28 WIRING) • Parameter setting( MELSEC iQ-R AnyWireASLINK Master Module User's Manual (Application)) •...
  • Page 24 MEMO 4 PROCEDURES BEFORE OPERATION...
  • Page 25: Chapter 5 System Configuration

    SYSTEM CONFIGURATION System Configuration of AnyWireASLINK An AnyWireASLINK system consists of the RJ51AW12AL, slave modules, and a terminating unit. The slave modules and a terminating unit are products manufactured by Anywire Corporation. (1) RJ51AW12AL (2) Slave module (ASLINKER) (3) Slave module (ASLINKAMP)
  • Page 26: Power Supply To The Anywireaslink System

    The power consumed in the internal control circuits of all the slave modules and the external load power connected to non- isolation slave modules are supplied collectively from the 24VDC external power supply connected to the RJ51AW12AL. ( Page 17 Performance Specifications) Scope of the power supply with transmission cables (DP and DN) The current consumption of the system must satisfy all the following conditions for the RJ51AW12AL.
  • Page 27 = Current consumption of the non-isolation input slave module/I/O combined slave module + Current consumption of connected load (three-wire sensor)  Number of points ■Iho(A): Current consumption of the non-isolation output slave module = Current consumption of the non-isolation output slave module + Current consumption of connected load  Number of points RJ51AW12AL DP DN 24VL 24V 0V...
  • Page 28 (DP, DN), whereas that for the connected load is supplied from the power cables (24V, 0V). ■Izdin(A): Current consumption of the isolation input slave module/I/O combined slave module ■Izdo(A): Current consumption of the isolation output slave module RJ51AW12AL DP DN 24VL...
  • Page 29  21.05V < 21.6V The calculation results of the conditions 1) to 3) show that the system cannot be configured. However, the system can be configured if the power supply for the RJ51AW12AL is changed to 24.55VDC or higher. 5 SYSTEM CONFIGURATION...
  • Page 30: Chapter 6 Wiring

    WIRING This chapter describes the wiring of the RJ51AW12AL. Terminal Block Type of the terminal block The following terminal block is used in the RJ51AW12AL. Name Model Contact Transmission cable terminal block FMC1,5/7-STF-3,81 PHOENIX CONTACT GmbH & Co. KG (www.phoenixcontact.com) Tightening torque Tighten terminal block screws within the following tightening torque range.
  • Page 31: Wiring Method

    Wiring Method This section describes the wiring to the transmission cable terminal block of the RJ51AW12AL. Wiring to the transmission cable terminal block ■Connecting a cable Insert a cable with a bar solderless terminal into a wire insertion opening and fully push the cable. Then, pull the cable slightly to check that it is clamped securely.
  • Page 32 • Signal names are not printed on the transmission cable terminal block. To avoid incorrect wiring, wire cables to the terminal block attached to the RJ51AW12AL. • Do not insert multiple bar solderless terminals into one wire insertion opening. Doing so may cause damage on the terminal block or cable, or malfunction.
  • Page 33: Wiring Product

    Wiring Product Applicable wires and cables Use the following wires or cables connected to the transmission cable terminal block. Classification Name Wire diameter Type Material Temperature rating Transmission cable UL-listed general-purpose 2-wire cable (VCTF, 1.25 Stranded wire Copper wire 70 or higher (DP, DN) VCT) 0.75...
  • Page 34: Connecting Slave Module Or Terminating Unit

    Connecting Slave Module or Terminating Unit Connection type • The distance in an AnyWireASLINK stand-alone system is 200m, which is the total wiring length including the main line and branch line. (It varies depending on the wire diameter of the transmission cables (DP, DN) or the transmission cable supply current.) •...
  • Page 35 ■Terminating unit connection Connect at least one terminating unit for one AnyWireASLINK line. Connect it at the farthest end from the RJ51AW12AL. The maximum number of connectable modules differs depending on the terminating unit used. For details, refer to user's manuals for the terminating unit used.
  • Page 36: Chapter 7 Communication Example

    Communication of RJ51AW12AL with Slave Module The input signals of the input ASLINKER, stored in 'Bit input information area' (Un\G0 to Un\G15) of the RJ51AW12AL, are batch-transferred to the device data of the CPU module. Moreover, the device data of the CPU module is batch-transferred to 'Bit output information area' (Un\G4096 to Un\G4111) of the RJ51AW12AL, and the output signals are transmitted to the output ASLINKER.
  • Page 37: Rj51aw12al Setting

    Click the [OK] button to add the module labels of the CPU module. Set the RJ51AW12AL as follows. [Navigation window]  [Parameter]  [Module Information]  Right-click  [Add New Module] 7 COMMUNICATION EXAMPLE 7.1 Communication of RJ51AW12AL with Slave Module...
  • Page 38 Set the items in "Basic setting" as follows. [Navigation window]  [Parameter]  [Module Information]  [RJ51AW12AL]  [Module Parameter]  [Basic Settings] Write the set parameters into the CPU module, and reset the CPU module or power off and on the system.
  • Page 39: Settings Of The Slave Module

    • Input ASLINKER: Address 0 (ID: 0200H) Automatic address detection Keep pressing the SET switch on the RJ51AW12AL until the SET LED turns on. When the SET LED flashes and then turns off, it indicates that the registration of IDs (addresses) has been completed.
  • Page 40: Program Example

    The values of 'Output ASLINKER data storage area' (K4Y100) are transferred to 'Bit output information area' (U0\G4096). After 'Module READY' (X0) turns on, wait at least one second and start the program. 7 COMMUNICATION EXAMPLE 7.1 Communication of RJ51AW12AL with Slave Module...
  • Page 41 MEMO 7 COMMUNICATION EXAMPLE 7.1 Communication of RJ51AW12AL with Slave Module...
  • Page 42: Appendix

    APPENDIX Appendix 1 External Dimensions This chapter describes the external dimensions of the RJ51AW12AL. 27.8 (Unit: mm) APPX Appendix 1 External Dimensions...
  • Page 43 MEMO APPX Appendix 1 External Dimensions...
  • Page 44 MEMO APPX Appendix 1 External Dimensions...
  • Page 45 MEMO APPX Appendix 1 External Dimensions...
  • Page 46: Index

    INDEX ......14 Address ......14 AnyWireASLINK .
  • Page 47 MEMO...
  • Page 48: Revisions

    Japanese manual number: SH-081582-C This manual confers no industrial property rights or any rights of any other kind, nor does it confer any patent licenses. Mitsubishi Electric Corporation cannot be held responsible for any problems involving industrial property rights which may occur as a result of using the contents noted in this manual.
  • Page 49: Warranty

    WARRANTY Please confirm the following product warranty details before using this product. 1. Gratis Warranty Term and Gratis Warranty Range If any faults or defects (hereinafter "Failure") found to be the responsibility of Mitsubishi occurs during use of the product within the gratis warranty term, the product shall be repaired at no cost via the sales representative or Mitsubishi Service Company.
  • Page 50: Trademarks

    TRADEMARKS Anywire and AnyWireASLINK are either registered trademarks or trademarks of Anywire Corporation. The company names, system names and product names mentioned in this manual are either registered trademarks or trademarks of their respective companies.   In some cases, trademark symbols such as ' ' or ' ' are not specified in this manual.
  • Page 52 Anywire Corporation www.anywire.jp SH(NA)-081584ENG-C(1904)MEE MODEL: R-ANYWIRE-U-IN-E MODEL CODE: 13JX47 HEAD OFFICE : TOKYO BUILDING, 2-7-3 MARUNOUCHI, CHIYODA-KU, TOKYO 100-8310, JAPAN NAGOYA WORKS : 1-14 , YADA-MINAMI 5-CHOME , HIGASHI-KU, NAGOYA , JAPAN When exported from Japan, this manual does not require application to the Ministry of Economy, Trade and Industry for service transaction permission.

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