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STUD
WELDER
71106/76592(WITHOUT TROLLEY)
Trolley also available separately, Stock No.76593
These instructions accompanying the product are the original instructions. This document is part of the product,
keep it for the life of the product passing it on to any subsequent holder of the product. Read all these
instructions before assembling, operating or maintaining this product.
This manual has been compiled by Draper Tools describing the purpose for which the product has been
designed, and contains all the necessary information to ensure its correct and safe use. By following all the
general safety instructions contained in this manual, it will ensure both product and operator safety, together
with longer life of the product itself.
AlI photographs and drawings in this manual are supplied by Draper Tools to help illustrate the operation of the
product.
Whilst every effort has been made to ensure the accuracy of information contained in this manual, the Draper
Tools policy of continuous improvement determines the right to make modifications without prior warning.
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Table of Contents
Troubleshooting
Related Manuals for Draper 71106
Summary of Contents for Draper 71106
- Page 1 AlI photographs and drawings in this manual are supplied by Draper Tools to help illustrate the operation of the product.
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Page 2: Introduction
Commercial copying, redistribution, hiring or lending is prohibited. No part of this publication may be stored in a retrieval system or transmitted in any other form or means without written permission from Draper Tools Limited. In all cases this copyright notice must remain intact. -
Page 3: Table Of Contents
CONTENTS 1. TITLE PAGE 1.1 INTRODUCTION......................2 1.2 REVISION HISTORY ....................2 1.3 UNDERSTANDING THIS MANUAL ................2 1.4 COPYRIGHT NOTICE ....................2 2. CONTENTS 2.1 CONTENTS ........................3 3. GUARANTEE 3.1 GUARANTEE ....................... 4 4. INTRODUCTION 4.1 SCOPE......................... 5 4.2 SPECIFICATION ...................... -
Page 4: Guarantee
This guarantee applies in lieu of any other guarantee expressed or implied and variations of its terms are not authorised. Your Draper guarantee is not effective unless you can produce upon request a dated receipt or invoice to verify your proof of purchase within the guarantee period. -
Page 5: Introduction
This stud welding machine is designed for performing various welding and automotive repair functions on car bodywork panels. 4.2 SPECIFICATION Stock no ..............71106............76592 Part no ............. SW3100T........... SW3100 Input voltage ......... 230V AC @ 50Hz........230V AC @ 50Hz Rated input power ........... 10kW............10kW Input current ............... -
Page 6: Health And Safety Information
HEALTH AND SAFETY INFORMATION 5.1 GENERAL SAFETY INSTRUCTIONS Warning: When using electric tools basic safety precautions should always be followed to reduce the risk of fire, electric shock and personal injury including the following. Read all these instructions before attempting to operate this product and save these instructions. Electric shock can kill: –... -
Page 7: Personal Protection
HEALTH AND SAFETY INFORMATION – Sparks and molten metal can pass through gaps. Be aware that fire can start out of sight. Flammables in a locked cabinet may not be safe. – Do not weld pressurised containers. – Do not weld tanks, drums or other vessels until they have been correctly cleaned/prepared for welding. -
Page 8: Limitations
HEALTH AND SAFETY INFORMATION Limitations: – Do not use for; • operations in severe conditions (e.g. extreme climates, freezer applications, strong magnetic fields etc). • operations subject to special rules (e.g. potentially explosive atmospheres, mines etc). • operations that require ingress protection greater than IPX0, e.g. in rain or snow etc. General: –... -
Page 9: Fumes And Gases Can Be Hazardous
HEALTH AND SAFETY INFORMATION Fumes and gases can be hazardous: 1. Welding produces fumes and gases. 2. Breathing these fumes and gases can be hazardous to your health 3. If inside, ventilate the area. 4. Do not weld in a confined space only if it is well ventilated. Eye protection for welding: 1. -
Page 10: Technical Description
TECHNICAL DESCRIPTION 6.1 IDENTIFICATION Time decrease LCD display Time increase Current decrease Current increase Function selection UP/DOWN Gun testing button Trigger control cable Gun cable Earth cable - 10 -... -
Page 11: Unpacking And Checking
Lay the contents out and check them against the parts shown below. If any part is damaged or missing; please contact the Draper Helpline (the telephone number appears on the Title page) and do not attempt to use the machine. -
Page 12: Assembling The Stud Welder Trolley
Close and secure door on disconnect device. Remove lockout/tagout device, and place switch in the “on” position. Note: Draper recommend the use of a 32A plug to power this product from your 32A wall mounted socket mains supply. - 12 -... -
Page 13: Welding Gun
ASSEMBLING THE STUD WELDER WELDING GUN Electrode holder Trigger SINGLE-SIDED APPLICATIONS Carbon rod shrinking Washer welding Stud welding Wave form wire welding Pulling spot hammer Hook for pulling on washers/wave form wire. - 13 -... -
Page 14: Connection Of Negative Wire
ASSEMBLING THE STUD WELDER CONNECTION OF NEGATIVE WIRE 1. WeId 2 washers on metal workpiece, as close to welding area as possible. 3. Located the holder on the welded washer. 4. Install the fixed shank. 5. Tighten up the holder. - 14 -... -
Page 15: Stud Welder Instruction
10. STUD WELDER INSTRUCTION 10.1 FUNCTIONS Picture Description Time(s) Power Triangle washer welding 0.01 - FFF 25 - FF Washer welding 0.01 - FFF 25 - FF OT washer welding 0.01 - FFF 25 - FF Stud welding 0.01 - FFF 25 - FF Single-sided spot welding 0.01 - FFF... -
Page 16: Washer Welding
10. STUD WELDER INSTRUCTION 10.2 WASHER WELDING 1. Connect earth wire to a clean, paint-free location on metal workpiece,as close to welding area as possible. 2. Connect washer adaptor with welding gun and tighten, install washer. 3. Set correct amperage. 4. -
Page 17: Triangle Washer Welding
10. STUD WELDER INSTRUCTION 10.3 TRIANGLE WASHER WELDING 1. Connect earth wire to a clean, paint-free location on metal workpiece, as close to welding area as possible. 2. Connect triangle washer pull hammer with welding gun. 3. Set correct amperage 4. -
Page 18: Carbon Rod Heating
10. STUD WELDER INSTRUCTION 10.4 CARBON ROD HEATING 1. Connect negative outside wire to a clean, paint-free location on metal workpiece, as close to welding area as possible. 2. Connect carbon rod and carbon rod adaptor with welding gun. 3. Set correct amperage 4. -
Page 19: Wriggle Form Wire Welding
10. STUD WELDER INSTRUCTION 10.5 WRIGGLE FORM WIRE WELDING 1. Connect earth wire to a clean, paint-free location on metal workpiece, as close to welding area as possible. 2. Connect wriggle wire electrode tip with welding gun. 3. Set correct amperage 4. -
Page 20: Cupule
10. STUD WELDER INSTRUCTION 10.6 CUPULE Manual operating cupule: 1. Connect manual cupule with pull hammer. 2. Push manual cupule in to lock the cupule on the dent. 3. Slide the hammer to opposite direction to pull the dent out. 4. -
Page 21: Maintenance & Troubleshooting
11. MAINTENANCE & TROUBLESHOOTING Circuit board Control transformer Control silicon Main transformer Circuit board Control transformer Control silicon Main transformer - 21 -... -
Page 22: Maintenance & Troubleshooting
11. MAINTENANCE & TROUBLESHOOTING Trouble Reason Remedy No welding 1. Connected power supply 1. Connect power supply according to output incorrectly. manufacturer’s instructions. 2. Power switch in off position. 2. Place power switch in “on” position. Trigger not 1. Trigger damaged. 1. -
Page 23: Explanation Of Symbols
12. EXPLANATION OF SYMBOLS 12.1 EXPLANATION OF SYMBOLS Warning! Wear suitable eye/face protection. Warning! Read the instruction manual. Warning! Keep bystanders away. Danger! Risk of electrocution. Class 1 device - 23-... -
Page 24: Disposal
13. DISPOSAL 13.1 DISPOSAL – At the end of the machine’s working life, or when it can no longer be repaired, ensure that it is disposed of according to national regulations. – Contact your local authority for details of collection schemes in your area. In all circumstances: •... - Page 25 NOTES - 25 -...
- Page 26 NOTES - 26 -...
- Page 27 13. DISPOSAL - 27 -...
- Page 28 ©Published by Draper Tools Limited. No part of this publication may be reproduced, stored in a retrieval system or transmitted in any form or by any means, electronic, mechanical photocopying, recording or otherwise without prior permission in writing from Draper Tools Ltd.
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