Endress+Hauser Levelflex FMP53 Technical Information
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Endress+Hauser Levelflex FMP53 Technical Information

Endress+Hauser Levelflex FMP53 Technical Information

Guided level-radar, level measurement in liquids and hygienic applications
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Technical Information

Levelflex FMP53
Guided Level-Radar
Level measurement in liquids and hygienic applications
TI01002F/00/EN/15.12
71206471
Application
• FMP53 - premium device for the highest hygiene
requirements. ASME BPE and USP Class VI
compliant.
• Measuring range up to 6 m (20 ft)
• Process connections for hygiene applications (Tri-
Clamp, DIN 11864, Ingold fitting, ...)
• Temperature range: –20 to +150 °C (–4 to +302 °F)
• Pressure range: –1 to 16 bar (–14.5 to 232 psi)
• The following interfaces are available for system
integration:
– HART with 4...20 mA analog
– PROFIBUS PA (Profile 3.02)
– FOUNDATION Fieldbus
• Used for level monitoring (MIN, MAX, range) up to
SIL 2 (single device) or SIL 3 (redundancy, even if
homogeneous), independently assessed by TÜV as
per IEC 61508
Your benefits
• Reliable measuring:
– in case of moved surface and foam
– for changing media
– for filling via spray head
• High availablility
• Integrated data memory
• Factory precalibrated to probe length
• Intuitive, menu-guided operating concept in national
languages
• Simple integration into control or asset management
systems
• Exact instrument and process diagnosis to assist fast
decisions
• Approvals: ATEX, IEC Ex, CSA, FM, NEPSI
Sanitary compatibility: CoC (Certificate of
Compliance)
3-A

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Summary of Contents for Endress+Hauser Levelflex FMP53

  • Page 1: Technical Information

    Technical Information Levelflex FMP53 Guided Level-Radar Level measurement in liquids and hygienic applications Application • FMP53 - premium device for the highest hygiene requirements. ASME BPE and USP Class VI compliant. • Measuring range up to 6 m (20 ft) •...

  • Page 2: Table Of Contents

    Table of contents Levelflex FMP53 Table of contents Important document information ....3 Electromagnetic compatibility (EMC) ....

  • Page 3: Important Document Information

    Levelflex FMP53 Important document information Document conventions Safety symbols Symbol Meaning DANGER! DANGER This symbol alerts you to a dangerous situation. Failure to avoid this situation will result in serious or fatal injury. A0011189-EN WARNING! WARNING This symbol alerts you to a dangerous situation. Failure to avoid this situation can result in serious or fatal injury.
  • Page 4 Levelflex FMP53 Symbol Meaning Reference to page Refers to the corresponding page number. A0011195 Reference to graphic Refers to the corresponding graphic number and page number. A0011196 Symbols in graphics Symbol Meaning 1, 2, 3 ... Item numbers Series of steps …...

  • Page 5: Function And System Design

    Levelflex FMP53 Function and system design Measuring principle Level measurement The Levelflex is a "downward-looking" measuring system that functions according to the ToF method (ToF = Time of Flight). The distance from the reference point to the product surface is measured. High-frequency pulses are injected to a probe and led along the probe.
  • Page 6 • Hardware and software developed according to SIL IEC 61508 • Genuine, direct interface measurement Procurement • Endress+Hauser being the world market leader in level measurement guarantees asset protection • Worldwide support and service Installation • Special tools are not required •...

  • Page 7: Measuring System

    Reference probe can be connected Calibration kit FMP53 - order number: 71041382(® ä 64) If required, the rod probes can be replaced. They are secured with a thread coating. For further information on service and spare parts please contact the Endress+Hauser service. Endress+Hauser...

  • Page 8: Input

    Levelflex FMP53 Input Measured variable The measured variable is the distance between the reference point and the product surface. Subject to the empty distance entered "E" the level is calculated. Alternatively, the level can be converted into other variables (volume, mass) by means of linearization (32 points).

  • Page 9: Measuring Frequency Spectrum

    Levelflex FMP53 Blocking distance (factory setting): with rod probes up to 6 m (20 ft): 200 mm (8 in) The specified blocking distances are preset on delivery. Depending on the application these settings can be changed. When using a spray ball, the blocking distance must be at least 50 mm (2").

  • Page 10: Galvanic Isolation

    Levelflex FMP53 Galvanic isolation All circuits for the outputs are galvanically isolated from each other. Protocol-specific data HART Manufacturer ID 17 (0x11) Device type ID 0x34 HART specification Device description files (DTM, Information and files under: • www.endress.com • www.hartcomm.org Min.
  • Page 11 Levelflex FMP53 Input values Analog Output: • Analog value from PLC (for sensor block external pressure and temperature) • Analog value from PLC to be indicated on the display Digital Output: • Extended diagnostic block • Level limiter • Sensor block measurement on •...
  • Page 12 Levelflex FMP53 Device Link Capabilities Slot time Min. inter PDU delay Max. response delay Transducer Blocks Block Content Output values Setup Transducer Block Contains all parameters for a standard commissioning • Level or volume procedure (Channel 1) • Distance (Channel 2)
  • Page 13 Levelflex FMP53 Block Content Number of Number of Execution Functionality permanent instantiable time blocks blocks Signal The signal characterizer block has two 25 ms standard Characterizer sections, each with an output that is a Block non-linear function of the respective input.

  • Page 14: Auxiliary Energy

    Levelflex FMP53 Auxiliary energy Electrical connection 2 wire, 4-20 mA HART – – 4...20 mA – – 4...20 mA A0011294 Terminal assignment 2-wire; 4-20mA HART å 1 Without integrated overvoltage protection With integrated overvoltage protection Active barrier with power supply (e.g. RN221N): Observe terminal voltage (® ä 19) HART communication resistor (³250 W): Observe maximum load (®...
  • Page 15 Levelflex FMP53 2 wire, 4-20 mA HART, 4-20mA – 4...20 mA – 4...20 mA – 4...20 mA – 4...20 mA A0013923 Terminal assignment 2-wire; 4-20mA HART, switch output å 2 Without integrated overvoltage protection With integrated overvoltage protection Connection current output 2 Connection current output 1 Supply voltage for current output 1 (e.g.
  • Page 16 Levelflex FMP53 4 wire: 4-20mA HART (10.4 to 48 V 4...20 mA ³ A0011340 Terminal assignment 4-wire; 4-20mA HART (10.4 to 48 VDC) å 3 Evaluation unit, e.g. PLC HART communication resistor (³250 W): Observe maximum load (® ä 22) Connection for Commubox FXA195 or FieldXpert SFX100 (via VIATOR Bluetooth modem) Analog display device: Observe maximum load (®...
  • Page 17 Levelflex FMP53 4 wire: 4-20mA HART (90 to 253 V 4...20 mA ³ A0018965 Terminal assignment 4-wire; 4-20mA HART (90 to 253 VAC) å 4 Evaluation unit, e.g. PLC HART communication resistor (³250 W): Observe maximum load (® ä 22) Connection for Commubox FXA195 or FieldXpert SFX100 (via VIATOR Bluetooth modem) Analog display device: Observe maximum load (®...
  • Page 18 Levelflex FMP53 PROFIBUS PA / FOUNDATION Fieldbus A0011341 Terminal assignment PROFIBUS PA / FOUNDATION Fieldbus å 5 Without integrated overvoltage protection With integrated overvoltage protection Cable screen: Observe cable specifications (® ä 20) Terminals for switch output (open collector) Terminals PROFIBUS PA / FOUNDATION Fieldbus...

  • Page 19: Supply Voltage

    UMK-1 OM-R/AMS • Electromechanical relay: Phoenix Contact PLC-RSC-12DC/21 Supply voltage An external power supply is required. Various supply units can be ordered from Endress+Hauser: see "Accessories section (® ä 66) 2-wire, 4-20mA HART, passive "Power Supply, Output" Outputs Terminal voltage "Approval"...

  • Page 20: Terminals

    PROFIBUS DP/PA", PNO Guideline 2.092 "PROFIBUS PA User and Installation Guideline" and IEC61158-2 (MBP). FOUNDATION Fieldbus • Endress+Hauser recommends using twisted, shielded two-wire cables. • Terminals for wire cross-sections: 0.5 to 2.5 mm (20 to 14 AWG) •...

  • Page 21: Device Plug Connectors

    Levelflex FMP53 Device plug connectors For the versions with fieldbus plug connector (M12 or 7/8"), the signal line can be connected without opening the housing. Pin assignment of the M12 plug connector Meaning Signal + – not connected Signal -...

  • Page 22: Power Supply Failure

    Levelflex FMP53 FISCO 17.5 V 500 mA; with surge arrester 273 mA 5.5 W; with surge arrester 1.2 W 5 nF 0.01 mH Power supply failure • Configuration is retained in the HistoROM (EEPROM). • Error messages (incl. value of operated hours counter) are stored.

  • Page 23: Potential Equalization

    Levelflex FMP53 Potential equalization No special measures for potential equalization are required. If the device is designed for hazardous areas, observe the information in the documentation "Safety Instructions" (XA, ZD). Endress+Hauser...

  • Page 24: Overvoltage Protection

    < 1.5 pF Nominal arrest impulse voltage (8/20 ms) 10 kA External overvoltage protection HAW562 or HAW569 from Endress+Hauser are suited as external overvoltage protection. For detailed information please refer to the following documents: • HAW562: TI01012K • HAW569: TI01013K...

  • Page 25: Resolution

    Levelflex FMP53 Differing from this, the following measuring error is present in the vicinity of the lower probe end: DC = 2 DC = 80 DC = 80 A[mm] A[mm] A0016586 Rod or coax probe Rope probe Distance from probe end...

  • Page 26: Reaction Time

    Levelflex FMP53 Reaction time The reaction time can be parametrized. The following step response times (as per DIN EN 61298-2) valid if the damping is switched off: Level measurement Probe length Sampling rate Step response time < 10 m (33 ft) 3.6 measurements/second...

  • Page 27: Applications With Restricted Mounting Space

    Levelflex FMP53 Additional conditions • When mounting in the open, a weather protection cover (1) may be installed to protect the device against extreme weather conditions. • Do not mount the probe in the filling curtain (2). When mounting the electronics housing into a recess (e.g. in a concrete ceiling), observe a minimum distance of 100 mm (4 inch) between the cover of the terminal compartment / electronics compartment and the wall.

  • Page 28: Notes On The Mechanical Load Of The Probe

    Levelflex FMP53 Divisible probes SW10 AF10 A0014166 If there is little mounting space (distance to the ceiling), it is advisable to use divisible rod probes (Æ 8 mm). • max. probe length 6 m/236 inch • max. sideways capacity 10 Nm •...

  • Page 29: Special Mounting Conditions

    Levelflex FMP53 LN [m]: Probe length Calculation example Friction factor c 0,9 (on the assumption of a turbulent current - high Reynolds number) Density r [kg/m 1000 (e.g. water) Probe diameter d [m] 0,008 L = L (worst case) A0014175 Bending torque [M] on rod probes, diameter 8mm (1/3”)
  • Page 30 Levelflex FMP53 Installation close to tank wall By installing the probe close to the tank wall, the cleaning effect is improved in cases where a spray ball is used. The cleaning jet is deflected against the tank wall and onto the probe. This means that those parts of the probe are cleaned which would normally not be reached by the spray ball jet.
  • Page 31 Levelflex FMP53 Plastic or glass tanks: Mounting the probe externally at the wall A0014150 Plastic or glass tank Metall sheet with threaded sleeve No free space between tank wall and probe! Requirements • The dielectric constant of the medium must be at least DC > 7.
  • Page 32 Levelflex FMP53 A0015809 Hygienic process connections - FMP53 å 8 Tank insulation Compact device Compct device, detachable (feature 600) Sensor remote (feature 600) Endress+Hauser...

  • Page 33: Operating Conditions: Environment

    Levelflex FMP53 Operating conditions: Environment Ambient temperature range Measuring device –40 to +80 °C (–40 to +176 °F) –20 to +70 °C (–4 to +158 °F), the readability of the display may be impaired at Local display temperatures outside the temperature range.
  • Page 34 Levelflex FMP53 With a temperature (T ) at the process connection the admissible ambient temperature (T ) is reduced according to the following diagram (temperature derating): Temperature derating for FMP53 [°C] ([°F]) T a +80 (+176) GT20: +68 (+154) GT19: +53 (+127) 4 20 mA HART –...

  • Page 35: Storage Temperature

    Levelflex FMP53 –40 to +80 °C (–40 to +176 °F) Storage temperature Climate class DIN EN 60068-2-38 (test Z/AD) Geometric height Up to 2 000 m (6 600 ft) above MSL. Can be expanded to 3 000 m (9 800 ft) above MSL by application of an overvoltage protection, e.g. HAW562 or HAW569.

  • Page 36: Operating Conditions: Process

    Levelflex FMP53 Operating conditions: Process Process temperature range The maximum permitted temperature at the process connection is determined by the O-ring version ordered: Device O-ring material Process temperature Approval FMP53 EPDM (Freudenberg 70 EPDM 291) –20 to +130 °C (–4 to +266 °F) USP Cl.

  • Page 37: Dielectric Constant (Dc)

    Levelflex FMP53 Levelflex FMP53 Rod probe No. Material Æ 8 mm (1/3") Æ 8 mm (1/3") divisible 316L (1.4435) • 0.76 mm (30 min) mechanically polished • 0.38 mm (15 min) electro-polished O-ring (see sensor) A0013872 A0013873 ) ³ 1.6...

  • Page 38: Mechanical Construction

    Levelflex FMP53 Mechanical construction Design, dimensions Dimensions of the electronics housing 78 (3.07) 90 (3.54) A0015133 Housing GT19 (Plastics PBT); Dimensions in mm (in) å 9 90 (3.54) 78 (3.07) A0015134 Housing GT20 (Alu coated); Dimensions in mm (in) å 10...
  • Page 39 Levelflex FMP53 Dimensions of the mounting bracket 122 (4.8) 140 (5.5) 158 (6.2) 175 (6.9) Ø 42 ... 60 mm (inch) (1-1/4 ... 2) A0014793 Mounting bracket for the electronics housing å 11 Wall mounting Pipe mounting For the "Sensor remote" device version (see feature 060 of the product structure), the mounting bracket is part of the delivery.
  • Page 40 Levelflex FMP53 FMP53: Dimensions of process connection Version Dimensions [mm (inch)] M24x1.5 DIN11864-1 A DN25 tube DIN11866-A, 316L ø42.9 (ø1.69) A0012763 M24x1.5 DIN11864-1 A DN50 tube DIN11866-A, 316L ø66.9 (ø2.63) A0012764 M24x1.5 DIN11851 DN50 PN40 cap-nut, 316L ø68 (ø2.68) A0012766 M24x1.5...
  • Page 41 Levelflex FMP53 Version Dimensions [mm (inch)] ø115 (ø4.53) NEUMO BioControl D80 PN16, 316L M24x1.5 (Not available with Probe Design "Sensor compact", feature 600, option MA) ø87.4 (ø3.44) ø140 (ø5.51) A0012769 M24x1.5 Tri-Clamp ISO2852 DN40-51 (2"), 316L ø63.9 (ø2.52) A0012770 M24x1.5 Tri-Clamp ISO2852 DN70-76.1 (3"), 316L...
  • Page 42 Levelflex FMP53 Version Dimensions [mm (inch)] Thread M24, 316L A0014608 For the process connection U1J you need the following weld-in adapter: Order code: 71041381 = 16 bar (232 psi) Material: 316L (1.4435) ø65 (ø A0012776 Endress+Hauser...

  • Page 43: Tolerance Of Probe Length

    Levelflex FMP53 FMP53: Dimensions of probe ø59.4 (ø2.34) (4.8) ø59.35 (ø2.34) ø59.35 ø53.5 (ø2.34) (ø2.11) SW27 SW27 AF27 AF27 ø25 (ø0.98) ø13 SW10 (ø0.51) AF10 ø53.5 SW10 (ø2.11) ø8 ø53.5 AF10 ø13 (ø0.31) (ø2.11) (ø0.51) SW27 ø25 (ø0.98) AF27 SW10 ø8...

  • Page 44: Weight

    Levelflex FMP53 Weight Housing Part Weight Housing GT19 - plastic approx. 1.2 kg Housing GT20 - aluminium approx. 1.9 kg FMP53 Part Weight Part Weight Sensor approx. 1.2 kg Rod probe 8 mm approx. 0.4 kg/m probe length Materials Further material specifications •...
  • Page 45 Levelflex FMP53 Housing GT20 - die-cast aluminum, powder-coated, seawater-resistant No. Part: material No. Part: material Housing: AlSi10Mg(<0.1% Cu) Cable entry Coating: polyester • Sealing: EMPB • Cable gland: polyamide (PA), nickel-plated brass (CuZn) 2.1 Cover of the electronics compartment • Adapter: 316L (1.4435) •...

  • Page 46: Operating Options

    å 12 Display module SD02, push buttons; cover must be open for operation Operating options via CDI interface (= Endress+Hauser Common Data Interface) 2.1 Computer with operating tool (FieldCare) 2.2 Commubox FXA291, connected to the CDI interface of the device...
  • Page 47 Levelflex FMP53 Operation with remote display and operating module FHX50 A0013137 FHX50 operating options å 13 Housing of the remote display and operating module FHX50 Display and operating module SD02, push buttons; cover must be removed Display and operating module SD03, optical keys; can be operated through the glass of the cover (in preparation)
  • Page 48 Levelflex FMP53 PROFIBUS DP ENDRESS + HAUSER PROFIBUS PA Prosonic Micropilot Levelflex A0011275 The complete measuring system consists of devices and: å 15 Segment coupler Computer with Profiboard/Proficard and operating tool (FieldCare) PLC (programmable logic controller) More functions (valves etc.)
  • Page 49 Levelflex FMP53 FF-HSE FF-H1 ENDRESS + HAUSER – FF-H1 A0017188 FOUNDATION Fieldbus system architecture with associated components å 16 Industrial network High Speed Ethernet FOUNDATION Fieldbus-H1 Linking Device FF-HSE/FF-H1 Bus Power Supply Safety Barrier Bus Terminator FFblue Bluetooth modem Field Xpert SFX100...

  • Page 50: The Operating Menu

    Levelflex FMP53 The operating menu Structure Language Display/operation Parameter 1 Parameter 2 Parameter N Setup Setup parameter 1 Setup parameter 2 Setup parameter N Enter access code Advanced setup Parameter 1 Parameter N Submenu 1 Submenu N Parameter 1 Diagnostics...
  • Page 51 Levelflex FMP53 Submenus and user roles The submenus are designed for different user roles. A user role is defined by typical tasks within the lifecycle of the device. User role Typical tasks Submenu Content/Meaning Operator Tasks in the ongoing process: "Language"...
  • Page 52 Levelflex FMP53 WP SIM DISPL Spare part: FMP52X-AB ex works 02.01.03 Dev_R SW update #1 SW update #2 A0013132 Unscrew the lid from the compartment for the display and operating module. Slightly turn the display and operating module to remove it from the compartment.

  • Page 53: Display And Operating Module

    Levelflex FMP53 Display and operating module Display appearance User ABC_ DEFG HIJK LMNO PQRS TUVW A0012635 Appearance of the display and operation module for on-site operation å 18 Measured value display (1 value max. size) 1.1 Header containing tag and error symbol (if an error is active) 1.2 Measured value symbols...
  • Page 54 Levelflex FMP53 Operating elements Meaning Minus key For menu, submenu Moves the selection bar upwards in a picklist. A0013969 For text and numeric editor In the input mask, moves the selection bar to the left (backwards). Plus key For menu, submenu Moves the selection bar downwards in a picklist.

  • Page 55: Certificates And Approvals

    The measuring system meets the legal requirements of the applicable EC guidelines. These are listed in the corresponding EC Declaration of Conformity together with the standards applied. Endress+Hauser confirms successful testing of the device by affixing to it the CE mark. C-Tick symbol The measuring system meets the EMC requirements of the "Australian Communications and Media...

  • Page 56: Ordering Information

    Levelflex FMP53 • NAMUR NE 107 Status classification as per NE107 • NAMUR NE 131 Requirements for field devices for standard applications • IEC61508 Functional safety of electrical/electronic/programmable electronic safety-related systems Ordering information Compact device Levelflex A0013421 Design of the Levelflex å...
  • Page 57 Levelflex FMP53 Approval: FM XP Cl.I,II,III Div.1 Gr.A-G, AEx d, NI Cl.1 Div.2 IEC Ex Zone 0 Ex ia IIC T6 Ga IEC Ex Zone 0/1 Ex ia IIC T6 Ga/Gb IEC Ex Zone 0/1 Ex d(ia) IIC T6 Ga/Gb...
  • Page 58 Levelflex FMP53 Probe: ..mm, rod 8mm 316L, Ra<0.76mm/30min ..in, rod 0.31in 316L, Ra<0.76mm/30min ..mm, rod 8mm 316L, ep=electro-polished, Ra<0.38mm/15min ..in, rod 0.31in 316L, ep=electro-polished,Ra<0.38mm/15min ..mm, rod 8mm 316L, Ra, 500mm divisible Ra<0.76mm/30min ..in, rod 0.31in 316L, Ra, 20in divisible Ra<0.76mm/30min ..
  • Page 59 Levelflex FMP53 Additional Operation Language: Polish Russian Chinese simplified Japanese Korean Czech Calibration: 5-point linearity protocol (® ä 61) Special version, TSP-no. to be sepc. Service: (Multiple options can be selected) Customized parametrization HART (® ä 61) Customized parametrization PA (® ä 61) Customized parametrization FF (®...
  • Page 60 Levelflex FMP53 Tagging: (Multiple options can be selected) Tagging (TAG), see additional spec. Bus address, see additional spec. Endress+Hauser...
  • Page 61 Levelflex FMP53 5-point linearity protocol The following notes must be taken into account if option F4 ("5 point linearity protocol") has been selected in feature 550 ("Calibration"). The five points of the linearity protocol are evenly distributetd throughout the measuring range (0% to 100%).

  • Page 62: Accessories

    Levelflex FMP53 Parameter Communication Selection list / range of values Setup ® Full calibration • HART 0 to 6 m (0 to 18 ft) • PA • FF Setup ® Adv. Setup ® Current output 1/2 ® Damping HART 0 to 999,9 s Setup ®...
  • Page 63 Levelflex FMP53 Accessory Description Mounting bracket for the electronics housing 122 (4.8) 140 (5.5) 158 (6.2) 175 (6.9) Ø 42 ... 60 mm (inch) (1-1/4 ... 2) A0014793 Wall mounting Pipe mounting For the "Sensor remote" device version (see feature 060 of the product structure), the mounting bracket is part of the delivery.

  • Page 64: Communication-Specific Accessories

    For intrinsically safe HART communication with FieldCare via the USB interface. For details refer to Technical Information TI404F/00 Accessory Description Commubox FXA291 Connects Endress+Hauser field devices with CDI interface (= Endress+Hauser Common Data Interface) to the USB interface of a computer. For details refer to Technical Information TI405C/07 Endress+Hauser...

  • Page 65: Service-Specific Accessories

    Accessory Description FieldCare Endress+Hauser's FDT-based Plant Asset Management tool. Helps to configure and maintain all field devices of your plant. By supplying status information it also supports the diagnosis of the devices. For details refer to Operating Instructions BA027S/04 and BA059S/04...

  • Page 66: System Components

    BA247R/09 Documentation The following document types are available: • On the CD supplied with the device • In the Download Area of the Endress+Hauser Internet site: www.endress.com ® Download Standard documentation Levelflex FMP53 Correlation of documentations to the device: Device...

  • Page 67: Certificates

    For inventory control and custody transfer applications in tank farms and terminals Certificates Safety Instructions (XA) for Levelflex FMP53 Depending on the approval, the following Safety Instructions (XA) are supplied with the instrument. They are an integral part of the Operating Instructions.

  • Page 68: Registered Trademarks

    Levelflex FMP53 For certified devices the relevant Safety Instructions are indicated on the nameplate. Registered trademarks Ò HART Registered trademark of the HART Communication Foundation, Austin, USA Ò PROFIBUS Registered trademark of the PROFIBUS User Organization, Karlsruhe, Germany FOUNDATION Fieldbus Registered trademark of the Fieldbus Foundation, Austin, Texas, USA Ò...
  • Page 72 Instruments International Endress+Hauser Instruments International AG Kaegenstrasse 2 4153 Reinach Switzerland Tel.+41 61 715 81 00 Fax+41 61 715 25 00 www.endress.com info@ii.endress.com *71206471* TI01002F/00/EN/15.12 71206471 CCS/EH-COSIMA ProMoDo 71206471...

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