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Related Manuals for Jungheinrich AMXE 10
Summary of Contents for Jungheinrich AMXE 10
- Page 1 AMXE 10 11.02- Operating instructions 50287420 07.08...
- Page 2 Used to indicate standard equipment. Used to indicate optional equipment. Our trucks are subject to ongoing development. Jungheinrich reserves the right to alter the design, equipment and technical features of the truck. No guarantee of particular features of the truck should therefore be inferred from the present operating instructions.
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Page 4: Table Of Contents
Table of contents Correct use and application of the truck Truck description Application description ..............B 1 Description of assembly groups and functions ......... B 2 Truck ....................B 3 Technical data - standard version ............ B 4 Performance data for standard trucks ..........B 4 Dimensions .................. - Page 5 Maintenance of the fork lift truck Operational safety and environmental protection ......F 1 Safety regulations applicable to truck maintenance ......F 1 Servicing and inspection ..............F 3 Maintenance checklist ..............F 4 Lubrication schedule ................F 6 Fuels, coolants and lubricants ............F 7 Notes on maintenance ..............F 8 Preparing the truck for servicing and maintenance operations ..F 8 Checking the foot parking brake setting ..........F 8...
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Page 6: A Correct Use And Application Of The Truck
A Correct use and application of the truck The „Guidelines for the Correct Use and Application of Industrial Trucks“ (VDMA) are included in the scope of delivery for this truck. The guidelines are part of these ope- rating instructions and must always be heeded. National regulations are fully applica- ble. -
Page 8: B Truck Description
B Truck description Application description The truck is an electric pallet truck designed for transporting goods on level ground. It can pick up pallets with an open bottom or with cross pieces outside the load wheel area. The capacity is indicated on the identification plate and also on the capacity plate Q . -
Page 9: Description Of Assembly Groups And Functions
Description of assembly groups and functions Item Designation Wheels Battery hood Battery connector Main switch Control shaft Handle “Manual control lift/lower load lifting device“ Pushbutton “Lift load lifting device” Parking brake lever Lever “Release parking brake” Lever “Lift/lower load lifting device” Load lifting device Load wheels t = Series equipment... -
Page 10: Truck
Truck Controls and indicators: The controls for lifting and lowering are located on the control shaft (5). Steering: To steer the truck, the control shaft (5) can be swiveled to both sides at an angle of approx. 90°. Hydraulic system: To operate the lifting function, press the control button in the control shaft head. -
Page 11: Technical Data - Standard Version
Technical data - standard version Indication of technical data according to VDI 2198. Subject to modification and supplementing. Performance data for standard trucks Designation Rated load capacity 1000 Load centre distance Lifting speed with/without load 0.03 / 0.05 Lowering speed with/without load 0.13 / 0.05 Dimensions Designation... -
Page 12: En Standards
EN standards Continuous sound level: 66 dB(A) according to EN 12053 as stipulated in ISO 4871 The continuous sound level is a value averaged according to standard regulations, taking the sound pressure level into account when driving, lifting and idling. The sound pressure level is measured at the ear. -
Page 14: Label Positions And Identification Plates
Label positions and identification plates Item Designation Label “Correct operation” Label “Lift load lifting device” Warning signs “Do not step underneath the load lifting device”/“Do not step on the load lifting device” Warning sign “Danger of squeezing” Eye for crane loading Load capacity Q Truck identification plate... - Page 15 Truck identification plate Item Designation Item Designation Type Driving power in kW Serial no. Customer No. Rated carrying capacity in kg Min./max. battery weight in kg Battery: Voltage V Dead weight without battery in kg Manufacturer Year of manufacture Order No. Manufacturer's logo Load centre distance in mm In the event of queries relating to the truck or spare part orders, please state the serial...
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Page 16: C Transportation And Commissioning
C Transportation and commissioning Transportation by crane Use only hoisting equipment with appropriate carrying capacity, refer to the truck ID plate for truck weight. Attachment points (1) have been provided for transporting the truck with a crane hoist gear. – Park and lock the truck (refer to chapter E). -
Page 18: D Battery - Servicing, Recharging, Replacement
D Battery Servicing, recharging, replacement Safety regulations governing the handling of lead-acid batteries The truck must be parked and rendered safe before any operations on batteries are undertaken (refer to chapter E). Servicing staff: Recharging, servicing and replacing of batteries must only be performed by qualified personnel. -
Page 19: Battery Types
Battery types The truck comes with the following battery type: 12-V battery 90 AH C20 The battery weights can be seen on the battery identification plate. When changing/installing the battery, make sure that the battery is seated firmly in the battery compartment. Charging the battery The charger’s power cable is accessible from the outside. -
Page 20: Discharge Monitor Led (Discharge Indicator)
Trickle charging The battery is charged completely when the green LED (3) lights up permanently. The charger switches to trickle charging. Trickle charging continues until the power plug is pulled out. To ensure a long battery service life, we recommend regular equalising charges (once per week). -
Page 21: Replacing The Battery
Replacing the battery Pull the battery cable out of its holder. Park the truck on a level ground and lift the apron until the battery compartment between the scissors is accessible (h = 630). – Loosen the screws (8) and remove the divided battery hood (9) to the side. –... -
Page 22: E Operation
E Operation Safety regulations governing the operation of the fork lift truck Driving permission: The fork lift truck must only be operated by persons who have been trained in the operation of trucks, who have demonstrated to the user or his representative their capability of moving and handling loads, and who have expressly been charged by the user or his representative with the operation of the truck. -
Page 23: Description Of Operating And Display Elements
Description of operating and display elements Item Operating or display element Function Control shaft Steers and brakes the truck. Pushbutton - Lift load lifting Lifts load lifting device. device Handle - Manually lifts/lowers load lifting Lift/lower device. load lifting device Integrated charger Charges the battery when the power plug is inserted in an AC outlet. - Page 24 o Control shaft B Control shaft A...
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Page 25: Starting Up The Truck
Starting up the truck Before starting or operating the truck, or before lifting any loads, the driver has to make sure that nobody is within the danger area. Checks and operations to be performed before starting daily work – Check the entire truck (in particular the wheels and the load lifting device) for obvious damages. -
Page 26: Operation Of The Fork Lift Truck
Operation of the fork lift truck Safety regulations applicable when operating the truck Driving lanes and work areas: Only such lanes and routes that are specially allocated for truck traffic must be used. Unauthorized persons must stay away from work areas. Loads must only be stored at places specially provided for this purpose. Driving conduct: The travelling speed must be adapted to the prevailing local conditions. -
Page 27: Driving, Steering, Braking
Driving, steering, braking It is not permitted to ride on the truck. Driving Drive when hoods are properly closed and locked only. – Start up the truck (see section 3). – Release the parking brake with the lever (6) or the pedal (12) (see section “Braking”). - Page 28 Braking (o): Depending on the variant, the truck can be braked in different ways: – with the control shaft parking brake (only control shaft B) – with the foot parking brake Braking with the control shaft parking brake – Pull lever “Parking brake” (8) until the brake engages. By slightly actuating the lever (8), the pallet truck can be braked during driving (control shaft B only).
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Page 29: Picking Up And Putting Down Load Units
Picking up and putting down load units Before picking up a load unit the driver must make sure that it has been correctly palletised and does not exceed the permissible capacity of the truck. Picking up long loads in crosswise direction is not permitted. –... - Page 30 Lifting / lowering (control shaft B) Lifting – Pull the lever (7) upwards to lift the load. Lowering – Push the lever (7) down to lower the load. The load lifting device can be lifted by pumping movements of the control shaft (1) until the desired lifting height has been reached when the electric control elements are not operable (e.g.
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Page 31: Safe Parking Of The Truck
Safe parking of the truck Always render the truck secure when parking it. Do not park the truck on slopes. The load lifting device must always be completely lowered. – Lower the load lifting device. – Set key switch (9) to position “0” and remove the key. E 10... -
Page 32: Troubleshooting
Troubleshooting This chapter allows the user to locate and eliminate simple malfunctions by himself. When trying to locate a fault, proceed in the order shown in the table. Fault Possible cause Remedial action Truck – Key switch set – Set the key switch to position “I”. cannot be to “0”... - Page 33 E 12...
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Page 34: F Maintenance Of The Fork Lift Truck
F Maintenance of the fork lift truck Operational safety and environmental protection The checks and servicing operations contained in this chapter must be performed in accordance with the intervals as indicated in the servicing checklists. Modifications of fork lift truck assemblies, especially of the safety installations, are not permitted. - Page 35 Work on the electric system: Work on the electric system of the truck must only be performed by personnel specially trained for such operations. Before commencing any work on the electric system, all measures required to prevent electric shocks have to be taken. For battery-operated fork lift trucks, the truck must also be depowered by removing the battery plug.
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Page 36: Servicing And Inspection
Servicing and inspection Thorough and expert servicing is one of the most important preconditions for safe operation of the fork lift truck. The neglect of regular servicing intervals can lead to fork lift truck failure and constitutes a potential hazard to personnel and equipment. The indicated servicing intervals are based on single-shift operation under normal operating conditions. -
Page 37: Maintenance Checklist
Maintenance checklist Maintenance intervals Standard W A B C Cold store Chassis/ 1.1 Check all load bearing elements for damage superstructure: 1.2 Check all bolted connections Wheels: 2.1 Check for wear and damage 2.2 Check bearing and secure attachment Steering: 3.1 Check the steering play 3.2 Check the mechanical parts of the steering column, grease if necessary... - Page 38 Maintenance intervals Standard W A B C Cold store Battery: 7.1 Check acid density, acid level, and cell voltage 7.2 Check terminals for secure attachment and apply grease t 7.3 Clean battery plug connections, check for tight seat 7.4 Check battery cables for damage and replace, if necessary Lifting device: 8.1 Check performance, wear and adjustment 8.2 Check the load-bearing wheels and the con-rods...
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Page 39: Lubrication Schedule
Lubrication schedule g Glide surfaces Hydraulic oil filler neck... -
Page 40: Fuels, Coolants And Lubricants
Fuels, coolants and lubricants Handling consumption type material: Consumption type material must always be handled properly. Manufacturer's instructions to be observed. Improper handling is injurious to health, life, and environment. Consumption type materials must be stored in adequate containers. They might be inflammable and, therefore, must not come into contact with hot components or open fire. -
Page 41: Notes On Maintenance
Notes on maintenance Preparing the truck for servicing and maintenance operations All required safety measures must be taken to prevent any accidents in the course of the servicing and maintenance operations. The following preparatory operations must be performed: – Park and lock the truck (refer to chapter E). When work has to be performed under the lifted load lifting device or truck, suitable measures must be taken to prevent any dropping, tilting or slipping of the truck. -
Page 42: Checking Electric Fuses
Checking electric fuses – Prepare the truck for the servicing and maintenance operations (see section 6.1). – Check all fuses for correct ratings as per the table and replace them if necessary. Item Designation Protects: Main control fuse Battery discharge indicator 15 A Pump motor 80 A... -
Page 43: Recommissioning The Truck
Recommissioning the truck Recommissioning of the truck following the performance of cleaning or maintenance work is permitted only after the following operations have been performed: – Check the master switch for correct functioning. – Check the brake for correct functioning. –... -
Page 44: Recommissioning The Truck
Recommissioning the truck – Thoroughly clean the fork lift truck. – Lubricate the fork lift truck according to the lubrication chart (refer to chapter F). – Clean the battery. Grease the pole screws using pole grease and reconnect the battery. –... -
Page 45: Safety Checks To Be Performed At Regular Intervals And Following Any Unusual Incidents
Carry out a safety check in accordance with national regulations. Junheinrich recommends checks in accordance with FEM Guideline 4.004. Jungheinrich has a special safety department with trained personnel to carry out such checks. The truck must be inspected at least annually (refer to national regulations) or after any unusual event by a qualified inspector.