Parker 221 Series Owner's Manual

Parker 221 Series Owner's Manual

Power take-offs
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Effective:
January 2019
Supersedes: HY25-1135-M1/US October 2018
Power Take-Offs Owner's Manual
221, 290, 340, 348, 352, 442, 447, 489, 660,
680, 823, 863, 880 Series

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Table of Contents
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Summary of Contents for Parker 221 Series

  • Page 1 Effective: January 2019 Supersedes: HY25-1135-M1/US October 2018 Power Take-Offs Owner’s Manual 221, 290, 340, 348, 352, 442, 447, 489, 660, 680, 823, 863, 880 Series...
  • Page 2 Parker or its subsidiaries or authorized distributors. To the extent that Parker or its subsidiaries or authorized distributors provide component or system options based upon data or specifications provided by the user, the user is responsible for determining that such data and specifications are suitable and sufficient for all applications and reasonably foreseeable uses of the components or systems.
  • Page 3: Table Of Contents

    ......43 Delay Relay Switch ..........................44 PTO Shifting Procedure ......................... 45-46 PTO Maintenance ..........................47 Offer of Sale ............................51 Loose In This Booklet Mounting Gaskets Safety Decal Packet Parker Hannifin Corporation Chelsea Products Division Olive Branch, MS 38654 USA...
  • Page 4 Parker Hannifin Corporation Chelsea Products Division Olive Branch, MS 38654 USA...
  • Page 5: General Information

    ■ Always match the Power Take-Off’s specified output capabilities to the requirements of the equipment to be powered. ■ Never use a Power Take-Off whose range of speed could exceed the maximum. This symbol warns of possible personal injury. Parker Hannifin Corporation Chelsea Products Division Olive Branch, MS 38654 USA...
  • Page 6 PTO Always install the safety information decals according to the instructions provided. Place the owner’s manual in the vehicle glove compartment. This symbol warns of possible personal injury. Parker Hannifin Corporation Chelsea Products Division Olive Branch, MS 38654 USA...
  • Page 7: Pto Safety Label Installation

    MAINTENANCE SCHEDULE FOR IF APPLICABLE. PERFORM MAINTENANCE AS REQUIRED. INSPECTIONS. PARKER’S CHELSEA PRODUCTS DIVISION WILL NOT BE RESPONSIBLE FOR ANY FAILURE TO SERVICE LOOSE DAMAGE DUE TO THE OVERLOADING OF THIS AUXILIARY POWER PRODUCT; FAILURE BOLTS OR PTO LEAKS COULD TO PERFORM PREVENTATIVE MAINTENANCE;...
  • Page 8: Direct Mount Pump Support Requirements

    ALSO: Remember to pack the female PTO shaft with grease before installing the pump on the PTO (reference Chelsea grease pack 379688). This symbol warns of possible personal injury. Parker Hannifin Corporation Chelsea Products Division Olive Branch, MS 38654 USA...
  • Page 9: Function Of Auxiliary Power Shafts

    Operating Angle Operating Angle 3000 5° 50' 1500 11° 30' 2500 7° 00' 1000 11° 30' 2000 8° 40' 11° 30' Above based on angular acceleration of 100 RAD/SEC Parker Hannifin Corporation Chelsea Products Division Olive Branch, MS 38654 USA...
  • Page 10: Spicer ® Universal Joint Engineering Data

    60" 42" 35" 30" 27" .812" 62" 44" 36" 31" 28" .875" 65" 46" 37" 32" 29" 1.000" 69" 49" 40" 35" 31" 1.250" 77" 55" 45" 39" 35" Parker Hannifin Corporation Chelsea Products Division Olive Branch, MS 38654 USA...
  • Page 11: General Installation

    It shows you the amount of backlash that has been designed into each unit. b) It is helpful in establishing the proper backlash when installing the PTO. Fig. 4 Fig. 5 Parker Hannifin Corporation Chelsea Products Division Olive Branch, MS 38654 USA...
  • Page 12 (6) six capscrews and other nut are tightened to prevent interference with the flange and possible breakage of the PTO housing. Parker Hannifin Corporation Chelsea Products Division Olive Branch, MS 38654 USA...
  • Page 13: Checking Backlash

    .006". A .020"gasket changes backlash approx. .012". Fig. 13 5. Replace the shift housing and/or inspection plate and retorque (4) four capscrews to 24-28 lbs-ft [33-39 Nm]. Parker Hannifin Corporation Chelsea Products Division Olive Branch, MS 38654 USA...
  • Page 14 Capscrews that are furnished with a conversion kit and are being installed for the first time do not require the drop of Loctite. NOTE: When using a 221 Series PTO with the AJ gear designation on an Allison Automatic transmission with a six Fig. 14 bolt opening, a special gasket is supplied.
  • Page 15: Final Installation Steps

    PTO for lever control. The internal shifting mechanism for wire is not designed for heavy forces usually encountered with lever control linkage. This symbol warns of possible personal injury. Parker Hannifin Corporation Chelsea Products Division Olive Branch, MS 38654 USA...
  • Page 16: 912 Series Split Shaft - Top Mounted 880 Series W/ Self-Lube Option

    6. After brief PTO operation, remove fill plug (J), add oil until it reaches plug level, then reinstall plug. Important: Lube pump (H) must rotate clockwise (engine rotation) as view from front of vehicle. Parker Hannifin Corporation Chelsea Products Division...
  • Page 17: Installing Rotatable Flange

    24-28 lbs-ft 6-Bolt 378447-6 328170-207X RA, RB, RE, & RF 1.000" [33-39 Nm] 0.250" - 20 x 8-12 lbs-ft RC, RD, & RH 6-Bolt 378446-4 328170-210X 0.750" [11-16 Nm] Parker Hannifin Corporation Chelsea Products Division Olive Branch, MS 38654 USA...
  • Page 18: Indicator Light Installation

    379640 Butt Connector Booted Connector 379900 Fuse Holder Ass’y 379652 w/ 10 AMP Fuse Indicator Switch Black Plastic Normally On Dash Drilling Template (SK-168) " " 1.812" " " Parker Hannifin Corporation Chelsea Products Division Olive Branch, MS 38654 USA...
  • Page 19 6 and 8-Bolt PTOs Dash Drilling Template for 6 & 8-Bolt Air Shift for Williams Valve (SK-204 Rev C) " " " " " " " " " " " Parker Hannifin Corporation Chelsea Products Division Olive Branch, MS 38654 USA...
  • Page 20: Adapter Plates, Filler Blocks, Adapter Assembly

    Obstructions, such as bulge in the transmission, exhaust pipes or motor mounts can sometimes be compensated for through the use of an adapter. Refer to Adapter Gears Owners Manual Fig. 19 HY25-1670-M1/US. Parker Hannifin Corporation Chelsea Products Division Olive Branch, MS 38654 USA...
  • Page 21: Wire Shift Pto

    5. Install the control plate (68-P-18) stick on decal and indicator light on the dash using the hardware supplied in the 328751-1X installation kit (Fig. 20). Fig. 20 *All six bolt wire shifts with the exception of the reversible, dual shift units, and some gear boxes. Parker Hannifin Corporation Chelsea Products Division Olive Branch, MS 38654 USA...
  • Page 22: Cable Control Installation

    If a vise is not accessible, a pair of vise grips will do the job. *All six bolt wire shifts with the exception of the reversible, dual shift units, and some gear boxes. Parker Hannifin Corporation Chelsea Products Division...
  • Page 23 12. Cut the excess wire after the cable casing and wire have been installed and tightened. *All six bolt wire shifts with the exception of the reversible, dual shift units, and some gear boxes. Parker Hannifin Corporation Chelsea Products Division...
  • Page 24 NOTE: Cable must be rigidly mounted-possibly to the transmission within 12-24" of the PTO. *All six bolt wire shifts with the exception of the reversible, dual shift units, and some gear boxes. Parker Hannifin Corporation Chelsea Products Division Olive Branch, MS 38654 USA...
  • Page 25 CABLE OUT (1st position): PTO DISENGAGED: LIGHT OUT [15B] CABLE OUT (2nd position): PTO ENGAGED: LIGHT ON [15C] Dash Wall or Optional Floor Location 328346-10X Wire Control Cable Shift Assembly Parker Hannifin Corporation Chelsea Products Division Olive Branch, MS 38654 USA...
  • Page 26: Indicator Switch Continuity Check

    * If a meter is not available the light in the 328751-1X can be used. A six volt battery is all that is necessary for a power source. CAUTION: Indicator switches are capable of 0.5 amps maximum. Parker Hannifin Corporation Chelsea Products Division Olive Branch, MS 38654 USA...
  • Page 27: Installation Sketches

    Owner’s Manual Bulletin HY25-1135-M1/US GENERAL 6 and 8-Bolt PTOs Installation Sketches Shift Option A Air Shift 221/442/447/489/660/680 Series Parker Hannifin Corporation Chelsea Products Division Olive Branch, MS 38654 USA...
  • Page 28: Shift Option A - Air Shift 340/348/352 Series (Sk-228 Rev H)

    Owner’s Manual Bulletin HY25-1135-M1/US GENERAL 6 and 8-Bolt PTOs Installation Sketches Shift Option A Air Shift 340/348/352 Series Parker Hannifin Corporation Chelsea Products Division Olive Branch, MS 38654 USA...
  • Page 29: Shift Option A - Air Shift 823/880 Series (Sk-276 Rev M)

    NOTE: Tube nut is reusable as long as nylon tubing is not removed from the tube nut. NOTE: The template for the control plate is on page Parker Hannifin Corporation Chelsea Products Division Olive Branch, MS 38654 USA...
  • Page 30: Eaton Procision ™ /Endurant ™ Shift Option D - Elec/Air Shift 442/489/680 Series (Sk-591 Rev D)

    Owner’s Manual Bulletin HY25-1135-M1/US GENERAL 6 and 8-Bolt PTOs Installation Sketches Eaton Procision /Endurant ™ ™ Shift Option D Elec/Air Shift 442/489/680 Series Parker Hannifin Corporation Chelsea Products Division Olive Branch, MS 38654 USA...
  • Page 31: Eaton Endurant

    Owner’s Manual Bulletin HY25-1135-M1/US GENERAL 6 and 8-Bolt PTOs Installation Sketches Eaton Endurant ™ Shift Option D Elec/Air Shift 880 Series Parker Hannifin Corporation Chelsea Products Division Olive Branch, MS 38654 USA...
  • Page 32: Shift Option P Or Q - Elec/Air Shift 221/42/447/489/660/680 Series (Sk-238 Rev K)

    Owner’s Manual Bulletin HY25-1135-M1/US GENERAL 6 and 8-Bolt PTOs Installation Sketches Shift Option P or Q Elec/Air Shift 221/442/447/489/660/680 Series Parker Hannifin Corporation Chelsea Products Division Olive Branch, MS 38654 USA...
  • Page 33: Shift Option P Or Q - Elec/Air Shift 880 Series (Sk-447 Rev B)

    Owner’s Manual Bulletin HY25-1135-M1/US GENERAL 6 and 8-Bolt PTOs Installation Sketches Shift Option P or Q Elec/Air Shift 880 Series Parker Hannifin Corporation Chelsea Products Division Olive Branch, MS 38654 USA...
  • Page 34: Shift Option S, T Or U - Elec/Air Shift 221/290/442/447/489/660/680 Series (Sk-297 Rev J)

    Owner’s Manual Bulletin HY25-1135-M1/US GENERAL 6 and 8-Bolt PTOs Installation Sketches Shift Option S, T or U Elec/Air Shift 221/290/442/447/489/ 660/680 Series Parker Hannifin Corporation Chelsea Products Division Olive Branch, MS 38654 USA...
  • Page 35: Eaton Procision

    Owner’s Manual Bulletin HY25-1135-M1/US GENERAL 6 and 8-Bolt PTOs Installation Sketches Eaton Procision ™ Shift Option E Elec/Hyd Shift 442 Series Parker Hannifin Corporation Chelsea Products Division Olive Branch, MS 38654 USA...
  • Page 36 Notes Parker Hannifin Corporation Chelsea Products Division Olive Branch, MS 38654 USA...
  • Page 37 Parker Hannifin Corporation Chelsea Products Division Olive Branch, MS 38654 USA...
  • Page 38: Allison Installation Pto Shifting Procedure

    A lever or its linkage may be accidentally moved causing movement of the device which could cause injury to a person near the device. This symbol warns of possible personal injury. Parker Hannifin Corporation Chelsea Products Division Olive Branch, MS 38654 USA...
  • Page 39: Pressure Lube For Allison 1000, 2000/2400 Series

    The specific T fitting for each Automatic Transmission is called out at the bottom of each transmission’s application sheet. If a T fitting is not called out, then a standard pipe tee will adapt. Parker Hannifin Corporation Chelsea Products Division...
  • Page 40: Pto Openings

    2.00" 1/8 NPT 5-15 PSI [157.48mm] [50.8mm] Main Pressure .35-1.05 Kg/cm 1/8 NPT 90-240 PSI 7.7-16.8 Kg/cm 1. Converter driven PTO Drive Gear. 2. Engine driven PTO Drive Gear. Parker Hannifin Corporation Chelsea Products Division Olive Branch, MS 38654 USA...
  • Page 41 1.1-4.2 Kg/cm 7.9" [300.66mm] 52 T 1000, 2000/2400 Series Install Tee Fitting Here “From” Cooler Return Port 1. Converter driven PTO Drive Gear. 2. Engine driven PTO Drive Gear. Parker Hannifin Corporation Chelsea Products Division Olive Branch, MS 38654 USA...
  • Page 42 NOTE: Use cooler return port for PTO lubrication. The T fitting is to be installed in the port that is coming from the cooler back to the transmission. 1. Converter driven PTO Drive Gear. Parker Hannifin Corporation Chelsea Products Division Olive Branch, MS 38654 USA...
  • Page 43 Parker Hannifin Corporation Chelsea Products Division Olive Branch, MS 38654 USA...
  • Page 44: Dodge/Sterling/Ram Installation

    PTO and switches/remote system. It is the responsibility of the PTO manufacturer to ensure that their electrical (switches and remote) system is compatible with the vehicle’s electrical architecture and software functionality. Parker Hannifin Corporation Chelsea Products Division Olive Branch, MS 38654 USA...
  • Page 45: Overview

    (wiring schematics, preset idle values, engine speed limits, and vehicle hardware and software requirements) please refer to the Dodge Body Builders Guide by accessing “Wiring Diagrams” and choosing the appropriate links. Parker Hannifin Corporation Chelsea Products Division Olive Branch, MS 38654 USA...
  • Page 46: Wiring Chart Model Year 2007-2011 Dodge Chassis Cab W/G56 Transmission

    Using Butt Connectors, Join Chelsea Relay Wire #5 V937 to Ram Black Connector Harness Wire V937 Violet w/ Brown Stripe e. Pass Black Booted Connector Through Fire Wall and Attach to Indicator Switch on PTO Parker Hannifin Corporation Chelsea Products Division Olive Branch, MS 38654 USA...
  • Page 47: Wiring Chart Model Year 2011+ Ram Dodge Chassis Cab W/G56 Transmission

    Pass Blunt End of Black Booted Connector From PTO Through Fire Wall f. Using Butt Connectors, Join Chelsea Black Wire to Chelsea Booted Connector Blunt End Coming through Firewall Parker Hannifin Corporation Chelsea Products Division Olive Branch, MS 38654 USA...
  • Page 48: Delay Relay Switch

    The farthest clockwise position will now represent a 14 second delay. See chart on side of relay for switch settings (Fig. 23). Fig. 23 Parker Hannifin Corporation Chelsea Products Division Olive Branch, MS 38654 USA...
  • Page 49: Pto Shifting Procedure

    A lever or its linkage may be accidentally moved causing movement of the device which could cause injury to a person near the device. This symbol warns of possible personal injury. Parker Hannifin Corporation Chelsea Products Division Olive Branch, MS 38654 USA...
  • Page 50: Pto Shifting Procedure

    NOTE: Stationary PTO is available when configured for Mobile PTO Operation. Follow Stationary PTO Operation instructions. Stationary PTO does not automatically disengage if Reverse or a Drive mode is selected. Important: Follow PTO manufacturer instructions for proper use and operation. Parker Hannifin Corporation Chelsea Products Division Olive Branch, MS 38654 USA...
  • Page 51: Pto Maintenance

    PTO Series. Warranty: Failure to comply entirely with the provisions set forth in the appropriate Owner’s Manual will result in voiding of ALL Warranty consideration. Parker Hannifin Corporation Chelsea Products Division Olive Branch, MS 38654 USA...
  • Page 52 Notes Parker Hannifin Corporation Chelsea Products Division Olive Branch, MS 38654 USA...
  • Page 53 Notes Parker Hannifin Corporation Chelsea Products Division Olive Branch, MS 38654 USA...
  • Page 54 Notes Parker Hannifin Corporation Chelsea Products Division Olive Branch, MS 38654 USA...
  • Page 55: Offer Of Sale

    For more information go to www.P65Warnings.ca.gov The items described in this document and other documents and descriptions provided by Parker Hannifin Corporation, its subsidiaries and its authorized distributors (“Seller”) are hereby offered for sale at prices to be established by Seller. This offer and its acceptance by any customer (“Buyer”) shall be governed by all of the following Terms and Conditions.
  • Page 56 Tel: +30 210 933 6450 Tel: +27 (0)11 961 0700 parker.greece@parker.com parker.southafrica@parker.com HU – Hungary, Budaoers Tel: +36 23 885 470 parker.hungary@parker.com Parker Hannifin Corporation Chelsea Products Division 8225 Hacks Cross Road Olive Branch, Mississippi 38654 USA www.parker.com/chelsea HW 02/19 12M...

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