Commissioning; Safety Precautions; Protection Against Dangerous Contact With Non-Live Parts; Inspection Prior The First Start-Up - Remak AeroMaster Cirrus Series Installation And Operating Instructions Manual

Commissioning

Safety Measures
The blocks with built-in assemblies which can generate

certain injury hazards (electric shock, rotating parts, etc.)
and connection points (heating water inlets/outlets, air flow
direction, etc.) are always labelled with warning or informa-
tion labels.
It is forbidden to start the fans of the air-handling unit if

the panels are open or removed, or without fixed protecting
guard covers. The hazard of trapping by movable parts is
indicated by a label situated on the service door of the air-
handling unit. Service doors must always be closed during
air-handling unit operation.
Before starting any work on the fan block, the main

switch must always be turned off and secured to avoid
accidental starting of the motor during service work on the
fan block.
When emptying the heat exchanger, the water tempe-

rature must be below +60 °C. The connecting piping of the
heater must be insulated so its surface temperature will not
exceed +60 °C.
It is forbidden to remove the service panel of the
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electric heater if energized.
It is forbidden to operate the electric heater without the

outlet air temperature control and without ensuring a stea-
dy flow of transported air.
Controlled run-down of the fans must be ensured

upon gas heater burner shutdown to avoid the exchanger
overheating, and simultaneously, the outlet air temperature
behind the gas heater, respectively the ambient temperatu-
re of the burner, must not exceed 40 °C.
After being set by an expert, the parameters of the gas

heater block must stay unchanged to maintain safe and
trouble-free operation.
Protection against Dangerous Contact with
Non-Live Parts
The protection against dangerous contact of non-live parts
is performed by design measures ensuring electrical con-
ductivity: spot-welds, screw joints with fan washers, inter-
connection with protective conductor (PE) in accordance
with ČSN EN 60439-1.
Inspection Prior to First Start-Up
The service panels are provided with hinges and external
closures. The closure simultaneously serves as a handle.
A special tool – a wrench - is needed to open/close the
closure.
This wrench is delivered with each fan section and can
also be delivered as a spare part (code Z03410058).
Figure 23 – hinges and external closures
Air Handling Units
General Routines and Checks
Check alignment of the air-handling unit.

Check whether all components of the air-handling unit

are installed and connected to the air distributing ducting.
Check whether all cooling and heating circuits are co-

nnected, and whether energy media are available.
Check whether all electrical appliances are connected.

Check whether all condensate drainage kits are conne-

cted.
Check whether all M&C components are installed and

connected
Electrical Wiring
Check the proper wiring of all individual electrical

components of the air-handling unit according to the
corresponding wiring diagrams
Filter Built-in Assemblies
 Check the condition of the filters.
 Check the mounting of the filters.
Check the settings of differential pressure sensors

Water and Glycol Heater Built-in Assemblies
Check the condition of the heat-exchange surface.

Check the condition of the inlet and outlet piping.

Check the condition of the mixing set.

Check the condition, connection and installation of an-

tifreeze protection components
Electric Heater Built-in Assembly
Check the condition of the heating coils.

Check the connection of the heating coils.

Check the connection of the emergency and operating

thermostats
Water and Glycol Cooler and Direct Evaporators Built-
-in Assemblies
Check the condition of the heat-exchange surface.

Check the condition of the inlet and outlet piping.

Check the connection of the condensate drainage.

Check the connection and elements of the cooling cir-

cuit.
Check the drop eliminator condition

Plate Exchanger Block
Check the condition of the exchanger vanes.

Check the bypass damper functionality.

Check the drop eliminator condition.

Check the connection of the condensate drainage

Gas Heater Block
Check the connection of the condensate drainage.

Check the wiring and functionality of the sensors and

thermostats.
Check the gas burner connection.

Check the air-venting of the gas distribution system.

 Check the gas-flue connection.
Check the bypass damper functionality
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Rotary Heat Exchanger Block
Check the rotor and exchanger's frame alignment.

Check the rotor for free rotation.

Check the belt tension

 Check the sealing brushes for close fitting
(a 1.0mm gap must remain between the rotor
and sealing.)
Check the motor for correct wiring.

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