Elis FLONET FN20xx.1 Series Design, Assembly And Service Manual
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Elis FLONET FN20xx.1 Series Design, Assembly And Service Manual

Electromagnetic flowmeter
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Design, Assembly and Service Manual
Page 1 of 69
Electromagnetic flowmeter FLONET FN20xx.1
ELIS PLZEŇ a. s.
Electromagnetic Flowmeter
FLONET FN20xx.1
ELIS PLZEŇ a. s., Luční 425/15, 301 00 Plzeň, Czech Republic, Phone: +420/377 517 711, Fax: +420/377 517 722
Es90420K/c

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  • Page 1 Design, Assembly and Service Manual Page 1 of 69 Electromagnetic flowmeter FLONET FN20xx.1 ELIS PLZEŇ a. s. Electromagnetic Flowmeter FLONET FN20xx.1 ELIS PLZEŇ a. s., Luční 425/15, 301 00 Plzeň, Czech Republic, Phone: +420/377 517 711, Fax: +420/377 517 722 Es90420K/c...
  • Page 2 Design, Assembly and Service Manual Page 2 of 69 Electromagnetic flowmeter FLONET FN20xx.1 ELIS PLZEŇ a. s. ELIS PLZEŇ a. s., Luční 425/15, 301 00 Plzeň, Czech Republic, Phone: +420/377 517 711, Fax: +420/377 517 722 Es90420K/c...

  • Page 3: Table Of Contents

    8.2. PROGRAM AND SIMULATION SOFTWARE ......................49 8.3. FLOWMETER REPAIR PROCEDURE ........................49 8.3.1. KV 1.0 Fixture for checking the meter outputs ....................53 ELIS PLZEŇ a. s., Luční 425/15, 301 00 Plzeň, Czech Republic, Phone: +420/377 517 711, Fax: +420/377 517 722 Es90420K/c...
  • Page 4 11. CALIBRATION ............................60 12. PRODUCT ORDERING ..........................61 13. PACKAGING............................. 68 14. PRODUCT ACCEPTANCE........................68 15. WARRANTY CONDITIONS ........................68 ELIS PLZEŇ a. s., Luční 425/15, 301 00 Plzeň, Czech Republic, Phone: +420/377 517 711, Fax: +420/377 517 722 Es90420K/c...

  • Page 5: Introduction

    The value of the volume flow rate can then be determined as a product of the flow velocity and square section of the tube, Q = v x S. ELIS PLZEŇ a. s., Luční 425/15, 301 00 Plzeň, Czech Republic, Phone: +420/377 517 711, Fax: +420/377 517 722 Es90420K/c...

  • Page 6: Technical Description

    Flanged sensor connected by cable to the remote transmitter Dimensions of the box to accommodate remote transmitter and the mounting bracket Economic Comfort ELIS PLZEŇ a. s., Luční 425/15, 301 00 Plzeň, Czech Republic, Phone: +420/377 517 711, Fax: +420/377 517 722 Es90420K/c...

  • Page 7: Compact Version

    Compact version with flanged sensor and transmitter Compact version with flangeless sensor and transmitter Housing dimensions in the compact version Comfort Comfort Economic Economic ELIS PLZEŇ a. s., Luční 425/15, 301 00 Plzeň, Czech Republic, Phone: +420/377 517 711, Fax: +420/377 517 722 Es90420K/c...

  • Page 8: Protection Of The Flow Meters Against Unauthorised Intervention

    Placement of official and assembly seals on meters in compact and remote versions. Assembly seal Assembly seal Official seal Assembly seal Official seal ELIS PLZEŇ a. s., Luční 425/15, 301 00 Plzeň, Czech Republic, Phone: +420/377 517 711, Fax: +420/377 517 722 Es90420K/c...

  • Page 9: Technical Parameters

    The flow rate values Q and Q related to individual design versions and meter dimensions are shown below in the Table 1: ELIS PLZEŇ a. s., Luční 425/15, 301 00 Plzeň, Czech Republic, Phone: +420/377 517 711, Fax: +420/377 517 722 Es90420K/c...
  • Page 10 (flow rate) level of the sensor concerned. ELIS PLZEŇ a. s., Luční 425/15, 301 00 Plzeň, Czech Republic, Phone: +420/377 517 711, Fax: +420/377 517 722 Es90420K/c...

  • Page 11: Operating Pressure Of Measured Liquid

    Consideration shall also be given to the liquid temperature. Relationship between operating pressure and temperature of the measured liquid. ELIS PLZEŇ a. s., Luční 425/15, 301 00 Plzeň, Czech Republic, Phone: +420/377 517 711, Fax: +420/377 517 722 Es90420K/c...

  • Page 12: Selection Of Electrode Material

    The maximum cable length depends on the conductivity of the measured liquid (see the following diagram). ELIS PLZEŇ a. s., Luční 425/15, 301 00 Plzeň, Czech Republic, Phone: +420/377 517 711, Fax: +420/377 517 722 Es90420K/c...

  • Page 13: Dimensions Of Flanged Sensor

    * Dimension A (sensor height) is without transmitter housing (or terminal box in the remote version). The sensor weight is an indicative value. ELIS PLZEŇ a. s., Luční 425/15, 301 00 Plzeň, Czech Republic, Phone: +420/377 517 711, Fax: +420/377 517 722 Es90420K/c...
  • Page 14 * Dimension A (sensor height) is net of the electronic unit box (or terminal box in the remote meter version). The sensor weight data are indicative only. ELIS PLZEŇ a. s., Luční 425/15, 301 00 Plzeň, Czech Republic, Phone: +420/377 517 711, Fax: +420/377 517 722 Es90420K/c...
  • Page 15 Note: The grounding rings for a flangeless version: size of the grounding rings should be the same size as a size of the existing pipe - valid for EN 1092-1 and ASME (ANSI) standards. ELIS PLZEŇ a. s., Luční 425/15, 301 00 Plzeň, Czech Republic, Phone: +420/377 517 711, Fax: +420/377 517 722 Es90420K/c...

  • Page 16: Sensor Specifications

    +5 °C to +70 ºC (41 °F to 158 °F) at max. relative air humidity 70 % (for Hard Rubber and Rubber for drinking water) ELIS PLZEŇ a. s., Luční 425/15, 301 00 Plzeň, Czech Republic, Phone: +420/377 517 711, Fax: +420/377 517 722 Es90420K/c...

  • Page 17: Transmitter Housing

    Maximum measurement accuracy 0,2 % for 10 to 100 % of Q 0,5 % for 5 to 100 % of Q ELIS PLZEŇ a. s., Luční 425/15, 301 00 Plzeň, Czech Republic, Phone: +420/377 517 711, Fax: +420/377 517 722 Es90420K/c...

  • Page 18: Meter Application Rules

    25 DN. Pump in the piping Closing valve in the piping ELIS PLZEŇ a. s., Luční 425/15, 301 00 Plzeň, Czech Republic, Phone: +420/377 517 711, Fax: +420/377 517 722 Es90420K/c...
  • Page 19 If the sensor is located near a free discharge point, such point shall be by at least 2 DN higher than the top part of the sensor. Sensor placement near free discharge point ELIS PLZEŇ a. s., Luční 425/15, 301 00 Plzeň, Czech Republic, Phone: +420/377 517 711, Fax: +420/377 517 722 Es90420K/c...

  • Page 20: Sensor Grounding

    4mm ELIS PLZEŇ a. s., Luční 425/15, 301 00 Plzeň, Czech Republic, Phone: +420/377 517 711, Fax: +420/377 517 722 Es90420K/c...

  • Page 21: Flowmeter Installation And Commissioning

    Do not expose the transmitter housing to direct sunlight; if installed outdoors, use a suitable protection shield. ELIS PLZEŇ a. s., Luční 425/15, 301 00 Plzeň, Czech Republic, Phone: +420/377 517 711, Fax: +420/377 517 722 Es90420K/c...

  • Page 22: Electric Connection Of Flowmeter

    Optocoupler emitter (-) Optocoupl. collector (+) Passive output requires external power Binary output 1 source and loading resistor Optocoupler emitter (-) ELIS PLZEŇ a. s., Luční 425/15, 301 00 Plzeň, Czech Republic, Phone: +420/377 517 711, Fax: +420/377 517 722 Es90420K/c...

  • Page 23: Interconnection Of Sensor And Transmitter (Remote Version)

    Then switch on the power supply voltage. For a while, the meter display will show a welcome message. Then the measured flow rate values will appear on the display. ELIS PLZEŇ a. s., Luční 425/15, 301 00 Plzeň, Czech Republic, Phone: +420/377 517 711, Fax: +420/377 517 722 Es90420K/c...

  • Page 24: Operating Data

    – data. Temp. volume - Total volume - 65.321 m 123.456 m Display reading – Total volume – ELIS PLZEŇ a. s., Luční 425/15, 301 00 Plzeň, Czech Republic, Phone: +420/377 517 711, Fax: +420/377 517 722 Es90420K/c...
  • Page 25 To page through the list use the key. To return to the data display mode, press the key. Error register is reset with switching power on. ELIS PLZEŇ a. s., Luční 425/15, 301 00 Plzeň, Czech Republic, Phone: +420/377 517 711, Fax: +420/377 517 722 Es90420K/c...

  • Page 26: Display Formats Of Aggregate Values

    To return to the total value mode, press the key. This procedure will reset the edited temporary value only, the other temporary values will be unaffected. ELIS PLZEŇ a. s., Luční 425/15, 301 00 Plzeň, Czech Republic, Phone: +420/377 517 711, Fax: +420/377 517 722 Es90420K/c...

  • Page 27: Configuration

    With the display reading “Password OK Press any key”, press any key (preferably ) to enter the basic configuration menu. ELIS PLZEŇ a. s., Luční 425/15, 301 00 Plzeň, Czech Republic, Phone: +420/377 517 711, Fax: +420/377 517 722 Es90420K/c...

  • Page 28: Basic Menu Configuration

    “Displayed Data” menu. ELIS PLZEŇ a. s., Luční 425/15, 301 00 Plzeň, Czech Republic, Phone: +420/377 517 711, Fax: +420/377 517 722 Es90420K/c...

  • Page 29: Number Of Samples

    The averaging function helps suppress fast changes in the liquid flow rate. Average flow rate as measured and displayed is the parameter used to calculate other meter outputs. Current flow rate Average flow rate Sampling ELIS PLZEŇ a. s., Luční 425/15, 301 00 Plzeň, Czech Republic, Phone: +420/377 517 711, Fax: +420/377 517 722 Es90420K/c...

  • Page 30: Analog Output

    This action will take you back to the main menu, item “Analog Output”. At the same time, the defined current will start to flow through the output circuit. ELIS PLZEŇ a. s., Luční 425/15, 301 00 Plzeň, Czech Republic, Phone: +420/377 517 711, Fax: +420/377 517 722 Es90420K/c...
  • Page 31 The following graphics show the relationships between current I and flow rate Q for various operating modes. Output current for 0 ...+Q Output current for 0 ...-Q Output current for |Q| Output current for –Q ...+Q ELIS PLZEŇ a. s., Luční 425/15, 301 00 Plzeň, Czech Republic, Phone: +420/377 517 711, Fax: +420/377 517 722 Es90420K/c...
  • Page 32 The maximum voltage at the current output is 20V; the maximum resistance of the current loop is therefore 1,000Ω. ELIS PLZEŇ a. s., Luční 425/15, 301 00 Plzeň, Czech Republic, Phone: +420/377 517 711, Fax: +420/377 517 722 Es90420K/c...

  • Page 33: Output Functions

    |Q| frequency Fixed frequency Negative flow Non-neg. flow Error occurred No error occurred Q>Qlim. Q<Qlim. |Q|>Qlim. |Q|<Qlim. Cleaning Not cleaning ELIS PLZEŇ a. s., Luční 425/15, 301 00 Plzeň, Czech Republic, Phone: +420/377 517 711, Fax: +420/377 517 722 Es90420K/c...
  • Page 34 / Pulses for |Q|, press the key. The display will read “Pulse Width [1] xxx“. Move the cursor using the key, and increase/decrease ELIS PLZEŇ a. s., Luční 425/15, 301 00 Plzeň, Czech Republic, Phone: +420/377 517 711, Fax: +420/377 517 722 Es90420K/c...
  • Page 35 Pulse width = 100 ms 15.85032224 gall/min = 60 l/min Minimum gap length = 100 ms f <= 5 Hz ELIS PLZEŇ a. s., Luční 425/15, 301 00 Plzeň, Czech Republic, Phone: +420/377 517 711, Fax: +420/377 517 722 Es90420K/c...
  • Page 36 W2 1-2 1000 7925,16 1800 4096 W2 1-2 1000 11095,23 2520 5734,4 W2 1-2 1000 15410,04 3500 0,972 7962,624 W2 1-2 ELIS PLZEŇ a. s., Luční 425/15, 301 00 Plzeň, Czech Republic, Phone: +420/377 517 711, Fax: +420/377 517 722 Es90420K/c...
  • Page 37 The display will return to the menu items “Output 1 Function” or “Output 2 Function”. To return to the basic menu, press the key. ELIS PLZEŇ a. s., Luční 425/15, 301 00 Plzeň, Czech Republic, Phone: +420/377 517 711, Fax: +420/377 517 722 Es90420K/c...
  • Page 38 The display will return to the menu items “Output 1 Function” or “Output 2 Function”. To return to the basic menu, press the key. ELIS PLZEŇ a. s., Luční 425/15, 301 00 Plzeň, Czech Republic, Phone: +420/377 517 711, Fax: +420/377 517 722 Es90420K/c...

  • Page 39: Electrode Cleaning

    “Electrode Cleaning”. Note: In case of measuring the salt water, it is not recommended to use the cleaning electrode function. ELIS PLZEŇ a. s., Luční 425/15, 301 00 Plzeň, Czech Republic, Phone: +420/377 517 711, Fax: +420/377 517 722 Es90420K/c...

  • Page 40: Serial Line

    120 R. Jumper W1 is located on the terminal board FNS5 between the terminal strip and lightning arrestor flowmeter 1 flowmeter 2 flowmeter 3 flowmeter 4 Connection of flowmeters to RS-485 communication line ELIS PLZEŇ a. s., Luční 425/15, 301 00 Plzeň, Czech Republic, Phone: +420/377 517 711, Fax: +420/377 517 722 Es90420K/c...
  • Page 41 Serial Line menu on the display. To return to the basic configuration menu, item Serial Line, press the key. ELIS PLZEŇ a. s., Luční 425/15, 301 00 Plzeň, Czech Republic, Phone: +420/377 517 711, Fax: +420/377 517 722 Es90420K/c...

  • Page 42: Production Data

    The sensor constants shall be set at the values indicated on the sensor nameplate. Any difference in the values of constants results in the incorrect calibration of flowmeter. ELIS PLZEŇ a. s., Luční 425/15, 301 00 Plzeň, Czech Republic, Phone: +420/377 517 711, Fax: +420/377 517 722 Es90420K/c...
  • Page 43 . Then you can continue with setting of another error. When finished, press the key and return to item "Errors". ELIS PLZEŇ a. s., Luční 425/15, 301 00 Plzeň, Czech Republic, Phone: +420/377 517 711, Fax: +420/377 517 722 Es90420K/c...

  • Page 44: Dose Setting

    The flow rate display image with the zero-setting effective The actual zero setting can be changed at any time by repeating the above “Zero Setting” procedure. ELIS PLZEŇ a. s., Luční 425/15, 301 00 Plzeň, Czech Republic, Phone: +420/377 517 711, Fax: +420/377 517 722 Es90420K/c...

  • Page 45: 100 Per Cent

    (upwards). Warning! After downloading new data to EEPROM, the flowmeter mustn’t be turned off for at least 5 minutes!!! ELIS PLZEŇ a. s., Luční 425/15, 301 00 Plzeň, Czech Republic, Phone: +420/377 517 711, Fax: +420/377 517 722 Es90420K/c...
  • Page 46 Design, Assembly and Service Manual Page 46 of 69 Electromagnetic flowmeter FLONET FN20xx.1 ELIS PLZEŇ a. s. ELIS PLZEŇ a. s., Luční 425/15, 301 00 Plzeň, Czech Republic, Phone: +420/377 517 711, Fax: +420/377 517 722 Es90420K/c...

  • Page 47: The Parameter Setting Menu

    Dose size Executed 100 percent EXIT Staving to EEPROM Programming end New password Return to the selected Password data display mode ELIS PLZEŇ a. s., Luční 425/15, 301 00 Plzeň, Czech Republic, Phone: +420/377 517 711, Fax: +420/377 517 722 Es90420K/c...

  • Page 48: The Production Data Menu

    Base Frequency Base Frequency Hz EXIT Saving to EEPROM Programming end New password Retrn to the selected Password data display mode ELIS PLZEŇ a. s., Luční 425/15, 301 00 Plzeň, Czech Republic, Phone: +420/377 517 711, Fax: +420/377 517 722 Es90420K/c...

  • Page 49: Error Removal And Meter Repair Procedures

    SF 1.0 put in its place. ELIS PLZEŇ a. s., Luční 425/15, 301 00 Plzeň, Czech Republic, Phone: +420/377 517 711, Fax: +420/377 517 722 Es90420K/c...
  • Page 50 The keypad replacement shall be done at the manufacturer’s plant. The keypad shall be tight-fitted onto the front unit panel to ensure the overall system protection class IP 67. ELIS PLZEŇ a. s., Luční 425/15, 301 00 Plzeň, Czech Republic, Phone: +420/377 517 711, Fax: +420/377 517 722 Es90420K/c...
  • Page 51 (connect sensor simulator at cable end), and interference via power supply cable (use line-voltage filter). ELIS PLZEŇ a. s., Luční 425/15, 301 00 Plzeň, Czech Republic, Phone: +420/377 517 711, Fax: +420/377 517 722 Es90420K/c...
  • Page 52 Feed the configuration file into the FLOSET 2.0 program and store it into the meter memory. The configuration file can be obtained from the meter manufacturer. ELIS PLZEŇ a. s., Luční 425/15, 301 00 Plzeň, Czech Republic, Phone: +420/377 517 711, Fax: +420/377 517 722 Es90420K/c...

  • Page 53: Kv 1.0 Fixture For Checking The Meter Outputs

    It is also of utmost importance to restore completely the original settings of all outputs. ELIS PLZEŇ a. s., Luční 425/15, 301 00 Plzeň, Czech Republic, Phone: +420/377 517 711, Fax: +420/377 517 722 Es90420K/c...

  • Page 54: Checking The Sensor Condition (Compact Version)

    If the grounding electrode is missing, connector pin 3 remains unconnected and parameters R8 and R9 need not be measured. ELIS PLZEŇ a. s., Luční 425/15, 301 00 Plzeň, Czech Republic, Phone: +420/377 517 711, Fax: +420/377 517 722 Es90420K/c...

  • Page 55: Checking The Sensor Condition Fitted Into Piping And Flooded With A Measured Liquid

    R14 measurement shall indicate a short-circuit condition. If the grounding electrode is missing, connector pin 3 remains unconnected and parameters R8 need not be measured. ELIS PLZEŇ a. s., Luční 425/15, 301 00 Plzeň, Czech Republic, Phone: +420/377 517 711, Fax: +420/377 517 722 Es90420K/c...

  • Page 56: Checking The Sensor Condition (Remote Transmitter With Ip67 Housing)

    W1 and W2 are free and resistances R10 through to R14 need not be measured. If the grounding electrode is missing, parameter R9 need not be measured. ELIS PLZEŇ a. s., Luční 425/15, 301 00 Plzeň, Czech Republic, Phone: +420/377 517 711, Fax: +420/377 517 722 Es90420K/c...

  • Page 57: Checking The Sensor Condition Fitted Into Piping And Flooded With A Measured Liquid

    The shielding connection is on the side of the meter sensor only. ELIS PLZEŇ a. s., Luční 425/15, 301 00 Plzeň, Czech Republic, Phone: +420/377 517 711, Fax: +420/377 517 722 Es90420K/c...

  • Page 58: Checking The Sensor Condition (Remote Transmitter With Ip68 Housing)

    7 and 8 are free and resistances R10 through to R14 need not be measured. If the grounding electrode is missing, parameter R9 need not be measured either. ELIS PLZEŇ a. s., Luční 425/15, 301 00 Plzeň, Czech Republic, Phone: +420/377 517 711, Fax: +420/377 517 722 Es90420K/c...

  • Page 59: Checking The Sensor Condition Fitted Into Piping And Flooded With A Measured Liquid

    (provided, of course, that your computer has the necessary interface or an RS-485 converter). ELIS PLZEŇ a. s., Luční 425/15, 301 00 Plzeň, Czech Republic, Phone: +420/377 517 711, Fax: +420/377 517 722 Es90420K/c...

  • Page 60: Service Activities

    Metrological Centre, where the meter functions and accuracy are verified under three different operational conditions within the specified range of liquid flow rate. ELIS PLZEŇ a. s., Luční 425/15, 301 00 Plzeň, Czech Republic, Phone: +420/377 517 711, Fax: +420/377 517 722 Es90420K/c...

  • Page 61: Product Ordering

    When ordering the FLONET FN20xx.1 electromagnetic flowmeters, use a specific order number to be determined based on the following table. ELIS PLZEŇ a. s., Luční 425/15, 301 00 Plzeň, Czech Republic, Phone: +420/377 517 711, Fax: +420/377 517 722 Es90420K/c...
  • Page 62 Electrodes and Stainless steel 1.4571 grounding rings Hastelloy C-276 material Platinum - gold platinum Tantalum Titanium Gr.2 ASTM B348-03 Non-standard ELIS PLZEŇ a. s., Luční 425/15, 301 00 Plzeň, Czech Republic, Phone: +420/377 517 711, Fax: +420/377 517 722 Es90420K/c...
  • Page 63 24 V AC, 50 Hz to 60 Hz 24 V AC, DC Non-standard Empty pipe detection MEASURED MEDIUM Type of Water measured liquid Non-standard ELIS PLZEŇ a. s., Luční 425/15, 301 00 Plzeň, Czech Republic, Phone: +420/377 517 711, Fax: +420/377 517 722 Es90420K/c...
  • Page 64 Total difference Operational time Percent flow rate Last error Dosing mode Error activation Disabled (see page 24) Enabled E0 to E13 ELIS PLZEŇ a. s., Luční 425/15, 301 00 Plzeň, Czech Republic, Phone: +420/377 517 711, Fax: +420/377 517 722 Es90420K/c...
  • Page 65 Non-standard setting Q and hysteresis lim. Electrode Cleaning in progress cleaning in progress, contacts closed cleaning No cleaning no cleaning, contacts closed ELIS PLZEŇ a. s., Luční 425/15, 301 00 Plzeň, Czech Republic, Phone: +420/377 517 711, Fax: +420/377 517 722 Es90420K/c...
  • Page 66 Regular, every 50 days Regular, every 100 days Regular, every 200 days Not required Non-standard User language Czech/English/Dutch/Spanish Czech/English/Dutch/Polish Czech/English/Dutch/French Czech/English/Dutch/Italian Another language ELIS PLZEŇ a. s., Luční 425/15, 301 00 Plzeň, Czech Republic, Phone: +420/377 517 711, Fax: +420/377 517 722 Es90420K/c...
  • Page 67 Non-standard Warranty 6 months 12 months 18 months 24 months 36 months Non-standard IDENTIFICATION CODE Number of manual Es90420K/c flowmeter ELIS PLZEŇ a. s., Luční 425/15, 301 00 Plzeň, Czech Republic, Phone: +420/377 517 711, Fax: +420/377 517 722 Es90420K/c...

  • Page 68: Packaging

    Manufacturer’s warranty shall not cover product defects or malfunctions due to incorrect product installation, operation, intentional damage, pilferage or damage due to force majeure. ELIS PLZEŇ a. s., Luční 425/15, 301 00 Plzeň, Czech Republic, Phone: +420/377 517 711, Fax: +420/377 517 722 Es90420K/c...
  • Page 69 301 00 Plzeň Czech Republic Phone.: +420 377 517 711 Fax: +420 377 517 722 E-mail: sales@elis.cz www.elis.cz/en Issue No. 4 ELIS PLZEŇ a. s., Luční 425/15, 301 00 Plzeň, Czech Republic, Phone: +420/377 517 711, Fax: +420/377 517 722 Es90420K/c...

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