Elis FLONET FH30 Series Project Design, Installation And Service Manual
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Elis FLONET FH30 Series Project Design, Installation And Service Manual

Electromagnetic flowmeter
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Project design, installation and service manual
Page 1 of 72
Electromagnetic flowmeter FLONET FH30xx
ELIS PLZEŇ a. s.
Electromagnetic flowmeter
FLONET FH30xx
ELIS PLZEŇ a. s., Luční 425/15, 301 00 Plzeň, Czech Republic, phone.: +420 377 517 711, fax: +420 377 517 722 Es 90678K

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  • Page 1 Project design, installation and service manual Page 1 of 72 Electromagnetic flowmeter FLONET FH30xx ELIS PLZEŇ a. s. Electromagnetic flowmeter FLONET FH30xx ELIS PLZEŇ a. s., Luční 425/15, 301 00 Plzeň, Czech Republic, phone.: +420 377 517 711, fax: +420 377 517 722 Es 90678K...

  • Page 2: Table Of Contents

    4.4.8 Free discharge points ......................... 22 Tightening torque ............................. 23 Thermal insulation............................ 26 Flowmeter heating ........................... 26 ELIS PLZEŇ a. s., Luční 425/15, 301 00 Plzeň, Czech Republic, phone.: +420 377 517 711, fax: +420 377 517 722 Es 90678K...
  • Page 3 9.3.2 Flowmeter FLONET FH30xx – increased measurement accuracy ............ 49 10 METER DESIGN DETAILS ......................49 10.1 Transmitter ............................... 49 10.2 Sensor ..............................49 ELIS PLZEŇ a. s., Luční 425/15, 301 00 Plzeň, Czech Republic, phone.: +420 377 517 711, fax: +420 377 517 722 Es 90678K...
  • Page 4 16 ASSOCIATED DOCUMENTS AND STANDARDS ................. 70 17 ANNEXES ............................71 17.1 Representation on meter decontamination ....................71 ELIS PLZEŇ a. s., Luční 425/15, 301 00 Plzeň, Czech Republic, phone.: +420 377 517 711, fax: +420 377 517 722 Es 90678K...

  • Page 5: Basic Information

    The volume flow rate is then the product of the liquid flow velocity and the tube cross-section: Q = v × S. ELIS PLZEŇ a. s., Luční 425/15, 301 00 Plzeň, Czech Republic, phone.: +420 377 517 711, fax: +420 377 517 722 Es 90678K...

  • Page 6: Meter Properties And Functions

    All flowmeter users are obliged to get familiar in detail with these ELIS PLZEŇ a. s., Luční 425/15, 301 00 Plzeň, Czech Republic, phone.: +420 377 517 711, fax: +420 377 517 722 Es 90678K...

  • Page 7: Product Warranty

    Applicable to electromagnetic flowmeters of the FLONET FH30xx type series are representations and certificates referred to in Chapter 17 below, namely: • Representation on CE compliance ELIS PLZEŇ a. s., Luční 425/15, 301 00 Plzeň, Czech Republic, phone.: +420 377 517 711, fax: +420 377 517 722 Es 90678K...

  • Page 8: Meter Identification

    • Product manual – Communication interface RS-485 MODBUS RTU Electromagnetic flowmeters FLONET FH30xx and FLONEX FXx11x • Transmitter holder ELIS PLZEŇ a. s., Luční 425/15, 301 00 Plzeň, Czech Republic, phone.: +420 377 517 711, fax: +420 377 517 722 Es 90678K...

  • Page 9: Associated Documents

    Output functions (binary, frequency, pulse or current outputs, communication interface) are pre-set in production as required in the product order documentation, but the user may subsequently change the setting. ELIS PLZEŇ a. s., Luční 425/15, 301 00 Plzeň, Czech Republic, phone.: +420 377 517 711, fax: +420 377 517 722 Es 90678K...

  • Page 10: Sensor Plate

    70°C; • space limitations not permitting application of the compact meter version; ELIS PLZEŇ a. s., Luční 425/15, 301 00 Plzeň, Czech Republic, phone.: +420 377 517 711, fax: +420 377 517 722 Es 90678K...
  • Page 11 Meter installation in the fluid piping: • Flanged meter version • Wafer meter version (sensor to be fitted between two flanges) ELIS PLZEŇ a. s., Luční 425/15, 301 00 Plzeň, Czech Republic, phone.: +420 377 517 711, fax: +420 377 517 722 Es 90678K...

  • Page 12: Operating Pressure Of The Measured Fluid

    3E0 according to EN1092-1, such as steel P245GH or P265GH ** available on special request for sensor sizes in excess of DN300 ELIS PLZEŇ a. s., Luční 425/15, 301 00 Plzeň, Czech Republic, phone.: +420 377 517 711, fax: +420 377 517 722 Es 90678K...
  • Page 13 PS and TS parameters. Pressure vs. temperature classes of flanges according to standard EN 1092-1 Maximum permitted temperature TS (°C) ELIS PLZEŇ a. s., Luční 425/15, 301 00 Plzeň, Czech Republic, phone.: +420 377 517 711, fax: +420 377 517 722 Es 90678K...

  • Page 14: Sensor Dimensions

    Fluid flow velocity in a piping can be calculated using the formula: 0.0003536 × Q (m/s, m /h, m) ELIS PLZEŇ a. s., Luční 425/15, 301 00 Plzeň, Czech Republic, phone.: +420 377 517 711, fax: +420 377 517 722 Es 90678K...
  • Page 15 Relationship between fluid flow velocity and flow rate for various sensor sizes Provozní rozsahy průtoků a rychlostí v závislosti na dimenzi čidla Flow rate Q (l/s) ELIS PLZEŇ a. s., Luční 425/15, 301 00 Plzeň, Czech Republic, phone.: +420 377 517 711, fax: +420 377 517 722 Es 90678K...

  • Page 16: Sensor Lining

    (in combination with lining materials PTFE or E-CTFE) Optional materials: • Hastelloy C276 • Titanium • Tantalum • Platinum and Rhodium ELIS PLZEŇ a. s., Luční 425/15, 301 00 Plzeň, Czech Republic, phone.: +420 377 517 711, fax: +420 377 517 722 Es 90678K...

  • Page 17: Sensors For Flowmeters Flonet Fh30Xx; Review Of Sensor Design And Material Versions

    Overview of structural and material variants FLONET FH30xx sensors: Marked cells indicate production program ELIS PLZEŇ a. s., Luční 425/15, 301 00 Plzeň, Czech Republic, phone.: +420 377 517 711, fax: +420 377 517 722 Es 90678K...

  • Page 18: Installation

    It is recommended to store the meter in complete transport packaging and remove the covers and packaging materials only immediately before installation. ELIS PLZEŇ a. s., Luční 425/15, 301 00 Plzeň, Czech Republic, phone.: +420 377 517 711, fax: +420 377 517 722 Es 90678K...

  • Page 19: Installation Conditions

    In cases of bi-directional flow measurement, the basic required length of straight piping sections in front of and behind the flowmeter is 5DN. ELIS PLZEŇ a. s., Luční 425/15, 301 00 Plzeň, Czech Republic, phone.: +420 377 517 711, fax: +420 377 517 722 Es 90678K...

  • Page 20: Suppression Of The Pump Effects

    Increased pressure in the piping system will keep the fluid above the saturated vapour pressure and prevent cavitation effects. ELIS PLZEŇ a. s., Luční 425/15, 301 00 Plzeň, Czech Republic, phone.: +420 377 517 711, fax: +420 377 517 722 Es 90678K...

  • Page 21: Suppression Of The Effects Of Closing Valves

    1,000 over the meter lifetime. ELIS PLZEŇ a. s., Luční 425/15, 301 00 Plzeň, Czech Republic, phone.: +420 377 517 711, fax: +420 377 517 722 Es 90678K...

  • Page 22: Piping Stacks

    The permitted deviation of the electrode axis from the horizontal plane is 15° in both fluid flow directions. The free discharge point shall be higher by 2DN than the sensor output end. ELIS PLZEŇ a. s., Luční 425/15, 301 00 Plzeň, Czech Republic, phone.: +420 377 517 711, fax: +420 377 517 722 Es 90678K...

  • Page 23: Tightening Torque

    • Tighten the bolts along the flange perimeter in a crosswise manner, each in three steps: 50, 80 and 100% of the specified torque. Do not use torque in excess of the recommended/specified value. ELIS PLZEŇ a. s., Luční 425/15, 301 00 Plzeň, Czech Republic, phone.: +420 377 517 711, fax: +420 377 517 722 Es 90678K...
  • Page 24 • • 1200 Comment: ●… Non-standard sensor sizes; parameters to be specified within the product ordering process ELIS PLZEŇ a. s., Luční 425/15, 301 00 Plzeň, Czech Republic, phone.: +420 377 517 711, fax: +420 377 517 722 Es 90678K...
  • Page 25 The flange tightening torque for rubber or E-CTFE-lined sensors depends on the seal material and the sensor design version. Consult this issue with the seal supplier. ELIS PLZEŇ a. s., Luční 425/15, 301 00 Plzeň, Czech Republic, phone.: +420 377 517 711, fax: +420 377 517 722 Es 90678K...

  • Page 26: Thermal Insulation

    5 ELECTRICAL CONNECTIONS Transmitter 5.1.1 Terminal box AC power source Terminals 95 to 250VAC, 45 to 65Hz ELIS PLZEŇ a. s., Luční 425/15, 301 00 Plzeň, Czech Republic, phone.: +420 377 517 711, fax: +420 377 517 722 Es 90678K...

  • Page 27: Excitation Circuit

    The relationship between the measured fluid conductivity and the maximum length of the cables connecting the meter transmitter and sensor is shown in the following graph: ELIS PLZEŇ a. s., Luční 425/15, 301 00 Plzeň, Czech Republic, phone.: +420 377 517 711, fax: +420 377 517 722 Es 90678K...
  • Page 28 Cable extension or shortening is not permitted. Replacement of a damaged cable shall be arranged with the meter manufacturer. ELIS PLZEŇ a. s., Luční 425/15, 301 00 Plzeň, Czech Republic, phone.: +420 377 517 711, fax: +420 377 517 722 Es 90678K...

  • Page 29: Sensor Connection Box

    This PE terminal is located at the bottom of the terminal box of the instrument box. ELIS PLZEŇ a. s., Luční 425/15, 301 00 Plzeň, Czech Republic, phone.: +420 377 517 711, fax: +420 377 517 722 Es 90678K...

  • Page 30: Cable Placement

    Pulse length setting 1 to 999ms o Binary: Exceedance of set limit values of measured quantities Permanently closed No-error condition ELIS PLZEŇ a. s., Luční 425/15, 301 00 Plzeň, Czech Republic, phone.: +420 377 517 711, fax: +420 377 517 722 Es 90678K...
  • Page 31 /h (Q For the fluid volume corresponding to one pulse (of length 5ms, f 100Hz) it holds: ELIS PLZEŇ a. s., Luční 425/15, 301 00 Plzeň, Czech Republic, phone.: +420 377 517 711, fax: +420 377 517 722 Es 90678K...

  • Page 32: Current Output 4 To 20Ma

    In cases of power cut, the current output will preserve the last value prior to the power failure. ELIS PLZEŇ a. s., Luční 425/15, 301 00 Plzeň, Czech Republic, phone.: +420 377 517 711, fax: +420 377 517 722 Es 90678K...
  • Page 33 “greater than” or “lower than”. Therefore, the user may select any one of six possible functions of I vs. flow rate Q: ELIS PLZEŇ a. s., Luční 425/15, 301 00 Plzeň, Czech Republic, phone.: +420 377 517 711, fax: +420 377 517 722 Es 90678K...

  • Page 34: Communication Interfaces

    Es 90684K Communication interface RS-485 MODBUS RTU Electromagnetic flowmeters FLONET FH30xx and FLONEX FXx11x ELIS PLZEŇ a. s., Luční 425/15, 301 00 Plzeň, Czech Republic, phone.: +420 377 517 711, fax: +420 377 517 722 Es 90678K...

  • Page 35: Grounding And Potential Equalising

    . ELIS PLZEŇ a. s., Luční 425/15, 301 00 Plzeň, Czech Republic, phone.: +420 377 517 711, fax: +420 377 517 722 Es 90678K...
  • Page 36 Cu conductor of cross-section 4mm This connection shall not serve the purpose of potential equalisation with any other equipment or devices. ELIS PLZEŇ a. s., Luční 425/15, 301 00 Plzeň, Czech Republic, phone.: +420 377 517 711, fax: +420 377 517 722 Es 90678K...

  • Page 37: Meter Commissioning

    • Undesirable meter warming by external heat sources; • Excessive temperature stress on cable insulation; • Vibrations and shocks in the piping, and others. ELIS PLZEŇ a. s., Luční 425/15, 301 00 Plzeň, Czech Republic, phone.: +420 377 517 711, fax: +420 377 517 722 Es 90678K...

  • Page 38: Check On The Meter Operation Conditions

    Button locations with respect to the display ▲ ► ⃝ ⃝ ■■■■■■■■■■■■■■■■■■■ 1,025 m3/h 45,34 - 25,1 ⃝ ⃝ ENTER ELIS PLZEŇ a. s., Luční 425/15, 301 00 Plzeň, Czech Republic, phone.: +420 377 517 711, fax: +420 377 517 722 Es 90678K...

  • Page 39: Flowmeter Control

    (eg ADC failure, interrupted or short-circuit excitation, unfilled piping, strong electromagnetic interference, etc.). ELIS PLZEŇ a. s., Luční 425/15, 301 00 Plzeň, Czech Republic, phone.: +420 377 517 711, fax: +420 377 517 722 Es 90678K...
  • Page 40 Basic screen format. ELIS PLZEŇ a. s., Luční 425/15, 301 00 Plzeň, Czech Republic, phone.: +420 377 517 711, fax: +420 377 517 722 Es 90678K...

  • Page 41: Main Menu

    Detailed description of the meter control procedures is given in the manual: Es 90686K Electromagnetic flowmeters of the type series FLONEX FXx11x and FLONET FH30xx Meter control instructions ELIS PLZEŇ a. s., Luční 425/15, 301 00 Plzeň, Czech Republic, phone.: +420 377 517 711, fax: +420 377 517 722 Es 90678K...
  • Page 42 Page 42 of 72 Electromagnetic flowmeter FLONET FH30xx ELIS PLZEŇ a. s. FLONET FH30xx control menu structure ELIS PLZEŇ a. s., Luční 425/15, 301 00 Plzeň, Czech Republic, phone.: +420 377 517 711, fax: +420 377 517 722 Es 90678K...

  • Page 43: Remote Meter Control Using The Floset 4.0 Program

    Detailed description of communication via interface RS485 MODBUS RTU is given in the manual: Es 90664K Communication interface RS-485 MODBUS RTU Electromagnetic flowmeters FLONET FH30xx and FLONEX FXx11x ELIS PLZEŇ a. s., Luční 425/15, 301 00 Plzeň, Czech Republic, phone.: +420 377 517 711, fax: +420 377 517 722 Es 90678K...

  • Page 44: Technical Data

    95 to 250VAC, 45 to 65Hz, 3VA max. Internal fuse: T 1.25 A/250 V, 5 x 20 mm ELIS PLZEŇ a. s., Luční 425/15, 301 00 Plzeň, Czech Republic, phone.: +420 377 517 711, fax: +420 377 517 722 Es 90678K...
  • Page 45 Class 150 ASME B16.5 for NPS ½“ to 24“ ≤ 2% Solid particle content ≤ 5% Gas content ELIS PLZEŇ a. s., Luční 425/15, 301 00 Plzeň, Czech Republic, phone.: +420 377 517 711, fax: +420 377 517 722 Es 90678K...
  • Page 46 Remote meter version: • Transmitter: 2 pcs of glands M20x1.5 Sensor connection box: 1 pc of gland M20x1 ELIS PLZEŇ a. s., Luční 425/15, 301 00 Plzeň, Czech Republic, phone.: +420 377 517 711, fax: +420 377 517 722 Es 90678K...

  • Page 47: Calibration

    10 m/s. flow rate for fluid flow velocity at the meter sensor of 0.025 m/s ELIS PLZEŇ a. s., Luční 425/15, 301 00 Plzeň, Czech Republic, phone.: +420 377 517 711, fax: +420 377 517 722 Es 90678K...
  • Page 48 18 400 73.60 46.00 1000 28 000 22 400 89.60 56.00 1200 40 000 32 000 128.00 80.00 ELIS PLZEŇ a. s., Luční 425/15, 301 00 Plzeň, Czech Republic, phone.: +420 377 517 711, fax: +420 377 517 722 Es 90678K...

  • Page 49: Flowmeter Flonet Fh30Xx - Increased Measurement Accuracy

    EN 1092-1 or ANSI B16.5. Upon agreement with the manufacturer, other types of flanges can be provided. The sensor can also be supplied in all-stainless-steel design. ELIS PLZEŇ a. s., Luční 425/15, 301 00 Plzeň, Czech Republic, phone.: +420 377 517 711, fax: +420 377 517 722 Es 90678K...

  • Page 50: Cable Gland Sizes

    Following electrical connection of the meter and closing the terminal compartment on the meter transmitter, the organisation responsible for the meter installation will secure the lid position by a self-adhesive seal. ELIS PLZEŇ a. s., Luční 425/15, 301 00 Plzeň, Czech Republic, phone.: +420 377 517 711, fax: +420 377 517 722 Es 90678K...

  • Page 51: Dimensions And Weight

    Non-standard dimensions; parameters to be specified within the customer order processing The weight data are of informative nature only ELIS PLZEŇ a. s., Luční 425/15, 301 00 Plzeň, Czech Republic, phone.: +420 377 517 711, fax: +420 377 517 722 Es 90678K...

  • Page 52: Flanges According To Asme B16.5

    596.9 1 “ 0“ 698.5 4“ 812.8 Comment: * The weight data are of informative nature only ELIS PLZEŇ a. s., Luční 425/15, 301 00 Plzeň, Czech Republic, phone.: +420 377 517 711, fax: +420 377 517 722 Es 90678K...

  • Page 53: Wafer Sensor

    Rated Weight* pressure (kg) PN40 PN16 13.5 Comment: * The weight data are of informative nature only ELIS PLZEŇ a. s., Luční 425/15, 301 00 Plzeň, Czech Republic, phone.: +420 377 517 711, fax: +420 377 517 722 Es 90678K...

  • Page 54: Transmitter

    10.5.2.2 Transmitter for remote meter version – sensor protection class IP 67 The signal cable is permanently attached to the transmitter Transmitter including holder: approx. weight 4kg ELIS PLZEŇ a. s., Luční 425/15, 301 00 Plzeň, Czech Republic, phone.: +420 377 517 711, fax: +420 377 517 722 Es 90678K...

  • Page 55: Transmitter For Remote Meter Version - Sensor Protection Class Ip 68

    Transmitter is provided with a connecter facilitating the signal cable connection COMFORT Transmitter including holder: approx. weight 4kg 10.5.3 Sensor connection box Connection box weight: 0.4kg ELIS PLZEŇ a. s., Luční 425/15, 301 00 Plzeň, Czech Republic, phone.: +420 377 517 711, fax: +420 377 517 722 Es 90678K...

  • Page 56: Flowmeter Faults

    Sensor SF1.0 simulator and connecting cable to FLONET FH and FLONEX FX; • Fixture FLONET KV1.0 including a connecting flat cable ELIS PLZEŇ a. s., Luční 425/15, 301 00 Plzeň, Czech Republic, phone.: +420 377 517 711, fax: +420 377 517 722 Es 90678K...

  • Page 57: Fault Identification

    Q4 Should the error condition continue, replace electronic unit (the processor, output and/or measuring PC board). ELIS PLZEŇ a. s., Luční 425/15, 301 00 Plzeň, Czech Republic, phone.: +420 377 517 711, fax: +420 377 517 722 Es 90678K...

  • Page 58: Meter Repair Procedures

    Check the tightness of the power supply cable conductor connections in the respective terminals. Switch on the meter power source. ELIS PLZEŇ a. s., Luční 425/15, 301 00 Plzeň, Czech Republic, phone.: +420 377 517 711, fax: +420 377 517 722 Es 90678K...
  • Page 59 14.7 to 15.3V. Should it not be so, the power supply board is defective and it shall be replaced. ELIS PLZEŇ a. s., Luční 425/15, 301 00 Plzeň, Czech Republic, phone.: +420 377 517 711, fax: +420 377 517 722 Es 90678K...
  • Page 60 Should you fail to rectify the meter defect using the above procedures, contact the authorised flowmeter service centre or directly the meter manufacturer. ELIS PLZEŇ a. s., Luční 425/15, 301 00 Plzeň, Czech Republic, phone.: +420 377 517 711, fax: +420 377 517 722 Es 90678K...

  • Page 61: Maintenance

    ELIS PLZEŇ a. s., Luční 425/15, 301 00 Plzeň, Czech Republic, phone.: +420 377 517 711, fax: +420 377 517 722 Es 90678K...

  • Page 62: Post-Warranty Services

    Post-warranty product service or repair requirements shall be communicated to the manufacturer in writing (by E-mail, fax or registered post). ELIS PLZEŇ a. s., Luční 425/15, 301 00 Plzeň, Czech Republic, phone.: +420 377 517 711, fax: +420 377 517 722 Es 90678K...

  • Page 63: Order Number

    Non-standard Electrode and Stainless steel 1.4571 grounding ring Hastelloy C-276 material Titanium Tantalum Platinum and rhodium Non-standard ELIS PLZEŇ a. s., Luční 425/15, 301 00 Plzeň, Czech Republic, phone.: +420 377 517 711, fax: +420 377 517 722 Es 90678K...
  • Page 64 24V ± 20% (19.2–28.8VDC) Transmitter Standard IP 67 protection class Improved IP 68 MEASURED FLUID Water Type of fluid Non-standard ELIS PLZEŇ a. s., Luční 425/15, 301 00 Plzeň, Czech Republic, phone.: +420 377 517 711, fax: +420 377 517 722 Es 90678K...
  • Page 65 MilGal/day bbl/s bbl/min bbl/h bbl/day ImpGal/s ImpGal/min ImpGal/h ImpGal/day ELIS PLZEŇ a. s., Luční 425/15, 301 00 Plzeň, Czech Republic, phone.: +420 377 517 711, fax: +420 377 517 722 Es 90678K...
  • Page 66 Fixed current 4 to 20mA (0 to Q = Q for v = 8 m/s) Fixed current 4 to 20mA according to order ELIS PLZEŇ a. s., Luční 425/15, 301 00 Plzeň, Czech Republic, phone.: +420 377 517 711, fax: +420 377 517 722 Es 90678K...
  • Page 67 , OUT2 = on No error conditions OUT2 = off Permanently closed OUT2 = on OUT2 function Positive Negative ELIS PLZEŇ a. s., Luční 425/15, 301 00 Plzeň, Czech Republic, phone.: +420 377 517 711, fax: +420 377 517 722 Es 90678K...
  • Page 68 No calibration report issued Higher accuracy, ± 0.5% / ± 0.2%, see Section 9.3.2 Including calibration report Non-standard calibration ELIS PLZEŇ a. s., Luční 425/15, 301 00 Plzeň, Czech Republic, phone.: +420 377 517 711, fax: +420 377 517 722 Es 90678K...
  • Page 69 12 months 18 months 24 months 36 months Non-standard DOCUMENT IDENTIFICATION File number Es 90678K Flowmeter manual ELIS PLZEŇ a. s., Luční 425/15, 301 00 Plzeň, Czech Republic, phone.: +420 377 517 711, fax: +420 377 517 722 Es 90678K...

  • Page 70: Associated Documents And Standards

    Electromagnetic flowmeters FLONET FH30xx and FLONEX FXx11x Es 90686K Electromagnetic flowmeters of the type series FLONEX FXx11x and FLONET FH30xx Meter control instructions ELIS PLZEŇ a. s., Luční 425/15, 301 00 Plzeň, Czech Republic, phone.: +420 377 517 711, fax: +420 377 517 722 Es 90678K...

  • Page 71: Annexes

    Provided the above safety precautions are observed and the recommended protective equipment used, the flowmeter handling will not constitute any risk to health or environment. Date Place Signature ELIS PLZEŇ a. s., Luční 425/15, 301 00 Plzeň, Czech Republic, phone.: +420 377 517 711, fax: +420 377 517 722 Es 90678K...
  • Page 72 L ční Plzeň Czech Republic Telephone: +420/377 517 711 Fax: +420/377 517 722 E-mail: sales@elis.cz http://www.elis.cz Issue No.1 ELIS PLZEŇ a. s., Luční 425/15, 301 00 Plzeň, Czech Republic, phone.: +420 377 517 711, fax: +420 377 517 722 Es 90678K...

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