Burkert 8032 Operating Instructions Manual

Burkert 8032 Operating Instructions Manual

Flow meter / flow transmitter / flow threshold detector
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Type 8032 / SE32
Flowmeter / Flow transmitter / Flow threshold detector
Durchflussmessgerät / Durchflusstransmitter / Durchflussschwellendetektor
Débitmètre / Transmetteur de débit / Détecteur à seuil du débit
Operating Instructions
Bedienungsanleitung
Manuel d'utilisation

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Summary of Contents for Burkert 8032

  • Page 1 Type 8032 / SE32 Flowmeter / Flow transmitter / Flow threshold detector Durchflussmessgerät / Durchflusstransmitter / Durchflussschwellendetektor Débitmètre / Transmetteur de débit / Détecteur à seuil du débit Operating Instructions Bedienungsanleitung Manuel d‘utilisation...
  • Page 2 We reserve the right to make technical changes without notice. Technische Änderungen vorbehalten. Sous réserve de modifications techniques. © Bürkert SAS, 2011-2019 Operating Instructions 1903/04_EU-ML 00560375 / Original_FR...
  • Page 3: Table Of Contents

    6.2.2. Compliance to standards and directives .......13 2. intenDeD use ....................7 6.2.3. Dimensions ................14 3. bAsic sAfety informAtion ...............7 6.2.4. Material data .................14 4. generAl informAtion ................9 6.2.5. Electrical data of the 8032 ..........14 4.1. manufacturer's address and international contacts ..9 6.2.6. Fluid data ................15 4.2. Warranty conditions ................9 6.3. technical data of the se32 with s077 sensor-fitting ... 16 4.3. information on the internet ............9 6.3.1.
  • Page 4 Type 8032 - SE32  9. ADjustment AnD functions ............33 7.2.3. Finalise the installation of the 8032 ........20 7.3. fluid installation of the se32 with an s077 9.1. safety information ................33 sensor-fitting ..................20 9.2. operating levels ................34 7.3.1. Install the S077 sensor-fitting on the pipe ....20 9.3. Description of the display and the operating keys ..35 7.3.2.
  • Page 5  9.8. your settings for the 8032 / the se32 with s077 ..48 10. mAintenAnce AnD troubleshooting ........ 49 10.1. safety information ................49 10.2. maintenance and cleaning ............49 10.3. if you encounter problems ............50 11. spAre pArts AnD Accessories ..........51 12. pAckAging, trAnsport ..............52 13. storAge ....................... 52 14. DisposAl of the Device ..............52 English...
  • Page 6: About These Operating Instructions

    The word "device" used within these Operating Instructions refers Warning • the flowmeter / the flow threshold detector type 8032 Warns against a potentially dangerous situation. ▶ Failure to observe this warning can result in serious injury or • the flow transmitter / the flow threshold detector type SE32.
  • Page 7: Intended Use

    The operating company is responsible for the respect of the local The flowmeter / flow threshold detector type 8032 or the flow safety regulations including for the staff safety. transmitter / flow threshold detector type SE32 are intended to measure the flow rate of liquids.
  • Page 8 Type 8032 - SE32 Basicsafetyinformation note the device may be damaged by the fluid in contact with. risk of injury due to the nature of the fluid. ▶ Systematically check the chemical compatibility of the compo- ▶ Respect the prevailing regulations on accident prevention and nent materials of the device and the fluids likely to come into safety relating to the use of aggressive fluids.
  • Page 9: General Information

    Operating Instructions for the S030 You can find the Operating Instructions and technical data sheets sensor-fitting are available under regarding the type 8032 and the type SE32 at: www.burkert.com www.burkert.com B : Flow transmitter / flow threshold detector type SE32 (see chap. 5.1).
  • Page 10: Construction Of The Se32 With Sensor-Fitting S077

    Before using the device, take into account the technical speci- 5.4. Description of the rating plate fications given in the Operating Instructions 11. Measurement range of the flow rate 12. Article number 13. Serial number FLOW: SE32/8032 PV HALL SUPPLY:12-36V... 80mA 14. Certification REL: 30V or 60V... Fig. 1 :  Rating plate (example) ...
  • Page 11: Technical Data

    Type 8032 - SE32 Technicaldata TEchnicAl DATA 6.1.2. compliance to standards and directives 6.1. Technical data of the SE32 The applied standards, which verify conformity with the EU Direc- tives, can be found on the EU Type Examination Certificate and/or the EU Declaration of Conformity (if applicable). 6.1.1. conditions of use Ambient temperature –10...+60 °C...
  • Page 12: Material Data

    Type 8032 - SE32 Technicaldata 6.1.4. material data • version with 1 single current • 70 mA output part material • version with 1 relay and • 80 mA Housing / cover PC, glass fiber reinforced 1 current outputs Front panel folio / Screws Polyester / stainless steel •...
  • Page 13: Technical Data Of The 8032

    Type 8032 - SE32 Technicaldata 4...20-mA-current output relay output (UL device) 3 A / 30 V AC / 42 Vpeak (for flow transmitter version) or 1 A / 60 V DC, operation and thresholds can • Accuracy • ±0.5% be parametered • Wiring • 4 wires To use the relay outputs in a •...
  • Page 14: Dimensions

    Fluid group 1, Article 4, 6.2.3. Dimensions DN ≤ 25 Paragraph 1.c.i → Please refer to the technical data sheets regarding the Fluid group 2, Article 4, DN ≤ 32 type 8032, available at: www.burkert.com Paragraph 1.c.i or PSxDN ≤ 1000 Fluid group 1, Article 4, DN ≤ 25 6.2.4. material data Paragraph 1.c.ii...
  • Page 15: Fluid Data

    PVC (PN10) • with S030 sensor-fitting in • PN16 max. PP (PN10) metal +80 +100 • with S030 sensor-fitting in • PN10 max. T [°C] plastic Fig. 2 :  Fluid temperature / pressure dependency of the 8032,  flow rate measurement depending on the material the S030 sensor-fitting is made of  • Measuring range • 0.3...10 m/s, • Measurement deviation English...
  • Page 16: Technical Data Of The Se32 With S077 Sensor-Fitting

    Type 8032 - SE32 Technicaldata 6.3. Technical data of the SE32 with type of fluid conditions S077 sensor-fitting DN ≤ 25 Fluid group 1, Article 4, Paragraph 1.c.ii or PSxDN ≤ 2000 6.3.1. conditions of use DN ≤ 200 Fluid group 2, Article 4, Paragraph 1.c.ii or PS ≤ 10 → See conditions of use of the SE32, chap. 6.1.1, page 11.
  • Page 17: Fluid Data

    Type 8032 - SE32 Installationandwiring 6.3.6. fluid data inSTAllATion AnD Wiring type of fluid Refer to the Operating Instruc- 7.1. Safety information tions of the related sensor-fitting (S077) Danger fluid temperature • with S077 sensor-fitting in • –20...+80 °C risk of injury due to high pressure in the installation aluminium • with S077 sensor-fitting in • –20...+120 °C ▶ Stop the circulation of fluid, cut off the pressure and drain the stainless steel pipe before loosening the process connections.
  • Page 18: Fluid Installation Of The 8032

    Type 8032 - SE32 Installationandwiring 7.2. fluid installation of the 8032 Danger The 8032 is inserted into an S030 sensor-fitting mounted on the Danger due to the operation of the relay outputs of a ul pipe. The SE32 is assembled on the S030 sensor-fitting by a device in a wet location. quarter-turn rotation system: ▶ If a UL device is used in a wet location: 1.
  • Page 19 Type 8032 - SE32 Installationandwiring l/min 5000 1000 DN50 (DN65)* DN 50 (DN65)* DN40 (DN50)* 1000 DN32 (DN40)* DN 40 (DN50)* DN25 (DN32)* DN 32 (DN40)* DN20 (DN25)* DN 25 (DN32)* DN15 (DN15 / DN20)* DN 20 (DN25)* DN 15 (DN15 / DN20)*...
  • Page 20: Assemble The Se32 With The S030 Sensor-Fitting

    Fig. 3 :  Installation of the SE32 in the S030 sensor-fitting  ▶ Follow the installation instructions given in the Operating Instructions for the sensor-fitting. 7.2.3. finalise the installation of the 8032 → Wire the device and switch it on (see chap. 7.4). → Install the sensor-fitting S077 on the pipe in such a way that: →...
  • Page 21: Assemble The Se32 With The S077 Sensor-Fitting

    Type 8032 - SE32 Installationandwiring 7.3.2. Assemble the SE32 with the S077 7.4. Wiring sensor-fitting Danger The SE32 only detects one rotation direction of the oval risk of injury due to electrical voltage gears of a S077 sensor-fitting. ▶ If a 12...36 V DC powered version is installed either in a wet • If the combination SE32 with sensor-fitting S077 does...
  • Page 22: Data Of The Cables And Wires

    Type 8032 - SE32 Installationandwiring 7.4.1. Data of the cables and wires type of connector cable type Female 8-pins M12 con- • shielded version type of connector nector • external diameter of wire: 5.9 mm Detector with EN 175301-803 female connector (article number 444 799) NPN transistor (type 2508, supplied) • cross section of wires: 0.25 mm...
  • Page 23: Wiring A Version With Transistor Output And En 175301-803 Male Fixed Connector

    Type 8032 - SE32 Installationandwiring 7.4.3. Wiring a version with transistor → Place the seal [5] between the connector and output and En 175301-803 male the EN 175301-803 fixed connector on the fixed connector device and then plug the type 2508 connector into the fixed connector. Danger → Insert and then tighten the screw [6] to ensure tightness and correct electrical contact.
  • Page 24: Wiring A Version With 2 Transistor Outputs And A 5-Pin M12 Male Fixed Connector

    Type 8032 - SE32 Installationandwiring 7.4.4. Wiring a version with 2 transistor Load Power cable shield (solenoid valve, outputs and a 5-pin m12 male fixed for example) connector Danger risk of injury due to electrical voltage NPN transistor ▶ Always plug in and tighten the connectors correctly. output 0 V DC 1. V+ (12...36 V DC) Power supply 12-36 V DC 2.
  • Page 25 Type 8032 - SE32 Installationandwiring pin of the m12 female cable Load white available as accessory equipment colour of the wire (signal) (solenoid valve, for example) (article number 438 680) blue brown (12...36 V DC) white (NPN transistor output) grey blue (0 V DC) brown black (PNP transistor output) grey (functional earth) Power supply...
  • Page 26: Wiring Of The Version With A Single Relay Output

    Type 8032 - SE32 Installationandwiring 7.4.5. Wiring of the version with a single the device is not tight when the en 175301-803 fixed relay output connector is not wired: → Unscrew the nut [1] (see Fig. 6) on the female con- Danger nector type 2508 supplied with the device. Danger due to the operation of the relay outputs of a ul → Insert the plug with article number 444 509, supplied device in a wet location. with the device, into the cable gland.
  • Page 27 Type 8032 - SE32 Installationandwiring pin of the m12 female cable not connected Power cable shield 250 V AC available as accessory equipment colour of the wire (signal) (article number 438 680) blue brown (V+) grey not connected blue (0 V DC) brown Relay output, normally closed (NC) not connected grey (functional earth)
  • Page 28: Wiring Of The Version With A Single Current Output

    Type 8032 - SE32 Installationandwiring 7.4.6. Wiring of the version with a single Power supply 4...20 mA input current output 12...36 V DC (at external instrument) 1. V+ (12...36 V DC) 2. Negative 4...20 mA output white 3. 0 V DC blue 4. Positive 4...20 mA output 5. Functional earth...
  • Page 29: Wiring The Version With Both Relay And Current Outputs (5-Pin M12 Male Fixed Connector)

    Type 8032 - SE32 Installationandwiring 7.4.7. Wiring the version with both relay the device is not tight when the en 175301-803 fixed and current outputs (5-pin m12 male connector is not wired: fixed connector) → Unscrew the nut [1] (see Fig. 6) on the female con- nector type 2508 supplied with the device. Danger → Insert the plug with article number 444 509, supplied with the device, into the cable gland.
  • Page 30: Wiring The Version With Both Relay And Current Outputs (8-Pin M12 Fixed Connector)

    Type 8032 - SE32 Installationandwiring The current output can be connected in either sourcing or the device is not tight when the en 175301-803 fixed sinking mode. connector is not wired: See Fig. 26 and Fig. 27 for the related wiring charts. → Unscrew the nut [1] (see Fig. 6) on the female con- nector type 2508 supplied with the device.
  • Page 31 Type 8032 - SE32 Installationandwiring Pin of the 8-pin M12 female cable Colour of the wire (signal) Power supply 4...20 mA input 12-36 V DC available as an accessory equipment (at external instrument) (article number 444 800) white (12...36 V DC) pink not connected green (0 V DC) yellow (positive 4...20 mA output)
  • Page 32: Commissioning

    Type 8032 - SE32 Installationandwiring commiSSioning not connected green 250 V AC 8.1. Safety information Warning white Danger due to nonconforming commissioning. Relay output, normally Nonconforming commissioning could lead to injuries and damage closed (NC) the device and its surroundings. Power cable ▶ Before commissioning, make sure that the staff in charge have...
  • Page 33: Adjustment And Functions

    Type 8032 - SE32 Adjustmentandfunctions ADjuSTmEnT AnD funcTionS • When the device is switched on and the cover is open, protection against electric shock is no longer guaranteed. • Check the chemical compatibility between the fluid to 9.1. Safety information be measured and the materials from which the device is made exposed to it.
  • Page 34: Operating Levels

    Type 8032 - SE32 Adjustmentandfunctions 9.2. operating levels operating level functions Configuration - • To make the settings needed for operation: All settings may influence the correct running of the Parameters menu - flow rate unit, process. - transistor or relay output, • Note the values of the parameters set in the table at chap.
  • Page 35: Description Of The Display And The Operating Keys

    Type 8032 - SE32 Adjustmentandfunctions 9.3. Description of the display and Bar graph running in each the operating keys mode, except during a Teach-In procedure. The display is used to: Shows the status of the on/ • read the value of certain parameters such as the measured flow off output (red LED).
  • Page 36 Type 8032 - SE32 Adjustmentandfunctions (by default) Process level Press the keys simultaneously more than 5 s Status of 0000 Code ENTER ENTER access to the Param- function CODE 0.615 eters menu (see CODE? Display A > 5 s chap. 9.5) 0..9 Display B 12.56...
  • Page 37: Configuration Level - Parameters Menu

    Type 8032 - SE32 Adjustmentandfunctions 9.5. configuration level - parameters menu All settings may influence the correct running of the process. → Note the values of the parameters set in the table at chap. 9.8. function Description of the function UNIT (see chap. 9.5.1) To select the unit of the flow rate.
  • Page 38: Selecting The Unit Of The Flow Rate

    Type 8032 - SE32 Adjustmentandfunctions 9.5.1. Selecting the unit of the flow rate Warning If the flow rate unit is modified, also modify the transistor or relay switching thresholds (function OUT), the threshold values of the bar graph (function BRGR) and the flow rate range associated to the current output (function mA).
  • Page 39: Entering The K-Factor Or Having It Determined By Teach-In

    Type 8032 - SE32 Adjustmentandfunctions 9.5.2. Entering the K-factor or having it determined by Teach-in During the whole Teach-In procedure, the outputs are frozen to the status they had at the start of the Teach-In. • Entering the K-factor of the sensor-fitting used: 49.03 → select "NO TEAC", KFAC ENTER ENTER...
  • Page 40: Configuring The Relay Or Transistor Output

    Type 8032 - SE32 Adjustmentandfunctions 9.5.3. configuring the relay or transistor output 0.200 1.000 ENTER ENTER ENTER ENTER ENTER ENTER MODE * to move the decimal 0..9 point, simultaneously 0..9 ENTER ENTER 0..9 0..9 0..9 MODE 0..9 press keys OHI> To function "mA" English...
  • Page 41 Type 8032 - SE32 Adjustmentandfunctions hysteresis operation Flow rate The change of state is done when a threshold is detected (increasing flow rate:high threshold (OHI) to be detected, decreasing flow rate: low threshold (OLO) to be detected). Contact Not inverted Contact Inverted Flow Flow...
  • Page 42: Setting The Flow Rate Range Associated To The 4

    Type 8032 - SE32 Adjustmentandfunctions 9.5.4. Setting the flow rate range 9.5.5. choosing the filter of the flow rate associated to the 4...20 mA output The 4...20 mA output provides an electrical current, the value of FILT ENTER ENTER which reflects the flow rate measured by the device. FILT • The signal may be inverted, i.e. the flow rate value associated to the 20-mA-current is lower than the one associated to the 0..9...
  • Page 43: Entering The Flow Rate Range Related To The Bar Graph

    Type 8032 - SE32 Adjustmentandfunctions Tab. 1 :  Response times of the current output and the display  9.5.6. Entering the flow rate range related depending on the filter chosen  to the bar graph filter n° response time (10% up to 90%) 0.200 1.000 300 ms BRGR ENTER ENTER ENTER BGHI BGLO 1,5 s 0..9 0..9 3 (by default) To function "BKLG" 11 s 0..9 * to move the decimal point, simultaneously press keys 20 s Set the min.
  • Page 44: Adjusting The Brightness Of The Backlight Or Deactivating The Backlight

    Type 8032 - SE32 Adjustmentandfunctions 9.5.7. Adjusting the brightness of the 9.5.8. Activating and defining the access backlight or deactivating the code to the configuration level backlight 0000 CODE ENTER ENTER ENTER CODE CODE BKLG ENTER ENTER ENTER BDEL BKLG 0..9 0..9 CODE 0..9 0..9 To function "CODE" To function "END" • Function "BKLG": to deactivate the backlight (choice "0") or to •...
  • Page 45: Saving The Modified Parameters

    Type 8032 - SE32 Adjustmentandfunctions 9.5.9. Saving the modified parameters Back to the Process ENTER ENTER save level 0..9 ENTER Back to the Process save level • Function "SAVE NO": the changes made within the Parameters menu are not saved. Is only displayed if any parameter has been changed.
  • Page 46: Configuration Level - Test Menu

    Type 8032 - SE32 Adjustmentandfunctions 9.6. configuration level - Test menu FREQ To read the frequency of the measured signal. FREQ 123.4 ENTER ENTER To test the switching thresholds set for the transistor 0.600 ENTER ENTER output or the relay output and/or the conversion of the flow rate into mA, by entering a flow rate value.
  • Page 47: Adjusting The 4

    Type 8032 - SE32 Adjustmentandfunctions 9.6.1. Adjusting the 4...20 mA output 3.95 20.50 ENTER ENTER ENTER ENTER ERR 11 ? OFFS span * to move the decimal point, simultane- 0..9 ously press keys 0..9 0..9 ENTER 0..9 To the function "END" of the Test menu • When the function "OFFS" is displayed, the device gives a 4-mA-current.
  • Page 48: Default Settings

    Type 8032 - SE32 Adjustmentandfunctions 9.7. Default settings At first power-up of the device, the configuration of the 8032 or the SE32 with S077 is the following: flow rate k-factor relay or transistor output current filter bar graph backlighting code unit output UNIT KFAC Operation DEL 4 mA 20 mA FILTER BG LO BG HI BKLG...
  • Page 49: Maintenance And Troubleshooting

    Type 8032 - SE32 Maintenanceandtroubleshooting 10. mAinTEnAncE AnD Warning TroublEShooTing risk of injury due to non-conforming maintenance ▶ Maintenance must only be carried out by qualified and skilled 10.1. Safety information staff with the appropriate tools. ▶ Guarantee a defined or controlled restarting of the process Danger subsequent to any intervention on the device.
  • Page 50: If You Encounter Problems

    Type 8032 - SE32 Maintenanceandtroubleshooting 10.3. if you encounter problems message 4...20 mA output, meaning recommended actio displayed if present → Press the ENTER key to acknowledge the ERR 2 22 mA The Parameters menu cannot be accessed. message. Read fault of the menu: the process is not stopped. → If the failure occurs regularly, contact your retailer.
  • Page 51: Spare Parts And Accessories

    Type 8032 - SE32 Sparepartsandaccessories 11. SpArE pArTS AnD Accessory Article number AccESSoriES 5-pin M12 female connector, to be wired 917 116 438 680 5-pin M12 female connector, moulded on Caution shielded cable (2 m) risk of injury and/or damage by the use of incorrect parts EN175301-803 female connector 438 811 Incorrect accessories and unsuitable spare parts may cause (type 2508) with cable gland injuries and damage the device and the surrounding area.
  • Page 52: Packaging, Transport

    Type 8032 - SE32 Packaging,Transport 12. pAcKAging, TrAnSporT 14. DiSpoSAl of ThE DEvicE → Dispose of the device and its packaging in an environmentally- note friendly way. Damage due to transport note Transport may damage an insufficiently protected device. Damage to the environment caused by parts contaminated by ▶ Transport the device in shock-resistant packaging and away the fluid.
  • Page 54 www.burkert.com...

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