Page 1 Over 100 years cumulative experience 24 hour rush turnaround / technical support service Established in 1993 The leading independent repairer of servo motors and drives in North America. Visit us on the web: www.servo-repair.com www.servorepair.ca www.ferrocontrol.com www.sandvikrepair.com www.accuelectric.com Scroll down to view your document! For 24/7 repair services : USA: 1 (888) 932 - 9183 Canada: 1 (905) 829 -2505...
Page 2 1397 DC Drive 1.5 - 150HP @230VAC 7 - 265ADC @380/415VAC 3 - 600HP @460VAC Firmware Rev. 2.xx User Manual...
Page 3 Important User Information Solid state equipment has operational characteristics differing from those of electromechanical equipment. “Safety Guidelines for the Application, Installation and Maintenance of Solid State Controls” (Publication SGI-1.1 available from your local Allen-Bradley Sales Office or online at http:// www.ab.com/manuals/gi) describes some important differences between solid state equipment and hard-wired electromechanical devices.
Page 4 Summary of Changes Summary of Changes Description of New or Updated Information Page Type FS2/FS3 Control Options Updated 200% Overload Capacity Updated Publication 1397–5.0 – June, 2001...
Page 6: Table Of Contents
Table of Contents Introduction Chapter 1 Manual Objectives ........Chapter Objective .
Page 7 Table of Contents Programming Terminal Chapter 3 General ......... . . HIM Description .
Page 8 Table of Contents Troubleshooting Chapter 6 Introduction ......... Required Equipment .
Page 9 Table of Contents Using SCANport Appendix D Capabilities Chapter Objectives ........Logic Status Parameter .
Page 10: Introduction
Chapter Introduction Manual Objectives The purpose of this manual is to provide you with the necessary information to install, program, start up and maintain the 1397 DC Drive. This manual should be read in its entirety before operating, servicing or initializing the 1397 Drive. This manual must be consulted first, as it will reference other 1397 manuals for option initialization.
Page 11: Chapter Objective
1–2 Introduction Chapter Objective Chapter 1 in addition to detailing drive features and specifications, also supplies the information needed to unpack, properly inspect and if necessary, store the 1397 Drive. A complete explanation of the catalog numbering system is also included in this chapter. Storage Conditions After receipt inspection, repack the Drive in its original shipping container until ready for installation.
Page 12: Catalog Numbering Convention
Introduction 1–3 Catalog Numbering Drive specific data, such as horsepower (or output current), Convention regenerative or non-regenerative type, line voltage etc. can be determined by the Drive model number. The model number structure is shown below. 1397– B005 – OPTIONS 1397 –...
Page 13: Specifications
1–4 Introduction 1397 – OPTIONS CONTROL OPTIONS COMMUNICATION OPTIONS (Loose Kits) OPTION CROSS REFERENCE –DS AC Line Disconnect –1203–GD1 Single Point Remote I/O (RIO) – 115V AC 380/415VAC 460VAC –MB Blower Motor Starter –1203–GD2 RS–232/422/485, DF1 and DH485 Protocol – 115VAC 3 HP –L10 Control Interface –...
Page 14 Introduction 1–5 Service Conditions Ambient Temperature Chassis 55_C (131_F) maximum Cabinet 40_C (104_F) maximum Altitude Chassis and Cabinet 3300 feet above sea level Above 3300 feet Derate 3% for every 1000 ft above 3300 ft up to 10000 ft. Humidity Chassis and Cabinet 5 to 95% non-condensing Environment...
Page 15: Power Ratings And Supply Capacity (230/460Vac)
1–6 Introduction Power Ratings and Supply Capacity (230/460VAC) Full Load Rated Full Load Rated Power Source RMS AC Line DC Armature Rated Field Current Capacity Minimum Current (Amperes) Current (Amperes) (Amperes) (Amperes) Source Source 230 V AC 460 V AC 240 V DC 500 V DC 150 V DC 300 V DC 230 V AC 460 V AC 5000 5000 5000...
Page 16: Drive I/O Specifications Logic Inputs
Introduction 1–7 Drive I/O Specifications The following sections describe drive inputs and outputs. Refer to Logic Inputs Chapter 3 for terminal strip connections and wiring diagrams. Logic Inputs ATTENTION: Connecting an external power source to any of the +24 volt connections (terminals 1, 7, 11, and 14) on the regulator board terminal strip will damage the drive.
Page 17: Analog Inputs
1–8 Introduction Analog Inputs The three customer analog inputs are Analog Reference 1, Analog Reference 2 and Analog Tachometer Feedback. These inputs are converted within the Drive to 12 bits plus sign at their full range. The electrical specifications for each of these are listed below. Analog Reference 1 (Terminals 19,20) (see page 4.25 for J10 &...
Page 18: Drive Description
Introduction 1–9 Drive Description The Drive is a 3 phase full-wave power converter without flyback rectifier, complete with a digital current regulator and a digital speed regulator for armature voltage or speed regulation by tachometer feedback. Shown in Figure 1.2 is a block diagram of the 1397 Drive. The Drive employs wireless regulator construction and uses a keypad for Drive setup, including parameter adjustments and unit selection, monitoring, and diagnostics.
Page 19: Options
1–10 Introduction Options Name Description I/M Number 115 V AC Control Interface Converts customer-supplied 115 V AC signals to 24 V DC for operating a 1397-5.18 All Horsepowers 1397. Mounts separately on the panel or can be mounted in the bottom of a NEMA Type 1 enclosed drive.
Page 20: Installation
Chapter Installation Chapter Objectives The following data will guide you in planning the installation of the 1397 Drive. Since most start-up difficulties are the result of incorrect wiring, every precaution must be taken to assure that the wiring is done as instructed. IMPORTANT: You are responsible for completing the installation, wiring and grounding of the 1397 Drive and for complying with all National and Local Electrical Codes.
Page 21: Cooling Airflow
2–2 Installation Cooling Airflow In order to maintain proper cooling, the Drive must be mounted in a vertical position. Refer to Figure 2.1 for the recommended minimum clearance of each Drive. The Drive design produces up to a 10°C or 18°F air temperature rise when the Drive is operated at full capacity.
Page 22: Enclosure Mounting Minimum Clearances
Installation 2–3 Figure 2.1 Enclosure Mounting Minimum Clearances Approved Mounting Methods All Dimensions Millimeters and (Inches) Enclosure Mounting Clearances 1.5 – 30 HP @ 230VAC 40 – 150 HP @ 230VAC 3 – 60 HP @ 460VAC 75 – 600 HP @ 460VAC 7 –...
Page 23: Enclosure Mounting Dimensions
2–4 Installation Enclosure Mounting Dimensions Figure 2.2 Drive Mounting Dimensions – 1.5 to 30 HP at 230 VAC 7 to 110A @ 380/415 VAC 3 to 60 HP at 460 VAC 136.0 (5.35) 463.0 477.5 (18.23) (18.80) 497.5 (19.59) 22.5 225.0 300.0 (0.89)
Page 24 Installation 2–5 Figure 2.3 Drive Mounting Dimensions – 40 to 75 HP at 230 VAC 265A @ 380/415 VAC 75 to 150 HP at 460 VAC 375.0 (14.76) 37.5 200.0 (1.48) (7.87) 464.6 (18.29) 491.8 (19.36) 16.8 (0.66) 200.0 37.5 (1.48) (7.87) 300.0...
Page 25 2–6 Installation Figure 2.4 Drive Mounting Dimensions – 150 HP at 230 VAC; 200 – 300 HP at 460 VAC 599.0 (23.58) 67.5 230.0 240.0 424.7 (2.66) (9.06) (9.45) (16.72) DANGER CIRCUIT BREAKER DOES NOT DISCONNECT INCOMING A0 LINE POWER IT ONLY PROVIDES DC FAULT PROTECTION. LE DISCONECTEUR NE COUPTE PAS L'AUTOMENTATION DU SPOTEUR IL NES SERT QUE A ASSURER UNE PROTECTION CONTRE LES DESFAULTS DC.
Page 26 Installation 2–7 Figure 2.5 Drive Mounting Dimensions – 400 to 600 HP at 460 VAC 26.68" 18.82" (677.7mm) (478.1mm) 2.12" 10.20" 10.30" (53.8mm) (259.1mm) (261.6mm) 45.25" (1149.2mm) 43.47" (1104.0mm) 42.37" (1076.3mm) BLOWER MOTOR STARTER KITS 2.12" 10.20" 10.30" 18.30" (53.8mm) (259.1mm) (261.6mm) (464.7mm)
Page 27: Grounding Procedures
2–8 Installation Grounding Procedures The purpose of grounding is to: • Limit dangerous voltages to ground potential on exposed parts in the event of an electrical fault. • To facilitate proper operation of overcurrent device when ground fault conditions are incurred. •...
Page 28 Installation 2–9 Figure 2.6 1397 Grounding Practices Safety Ground Studs A1 45 Regulator Board + – Terminal Strip Control Ground Stud (Located behind swing out panel) Ground shield to terminal strip Customer supplied terminal strip mounted in close proximity to Drive to keep shield length to a minimum.
Page 29 2–10 Installation Figure 2.7 Drive Ground Point Locations – 1.5-30 HP at 230 VAC 7–100 A @ 380/415 VAC 3-60 HP at 460 VAC POWER GROUND POINTS TOP VIEW M6 with Lug CONTROL GROUND POINTS (on bottom left side of drive) M5 with Lug Publication 1397-5.0 —...
Page 30 Installation 2–11 Figure 2.8 Drive Ground Point Locations – 40-75 HP at 230 VAC 265A @ 380/415 VAC 75-150 HP at 460 VAC, 265 Amp Rated Output POWER GROUND POINT FRONT VIEW OF DRIVE WITHOUT DISCONNECT BOTTOM VIEW CONTROL GROUND POINT M6 With Lug Publication 1397-5.0 —...
Page 31 2–12 Installation Figure 2.9 Drive Ground Point Locations – 150 HP at 230 VAC; 300 HP at 460 VAC 10mm DIA 10mm DIA GROUND STUDS GROUND STUD Located at back of chassis Located at back of chassis DANGER CIRCUIT BREAKER DOES NOT DISCONNECT INCOMING A0 LINE POWER IT ONLY PROVIDES DC FAULT PROTECTION.
Page 32 Installation 2–13 Figure 2.10 Drive Ground Point Locations – 400-600 HP at 460 VAC M10 GROUND STUD M10 GROUND STUD TOP VIEW 60 PIN 34 PIN BLOWER MOTOR STARTER KITS M6 CONTROL GROUND STUD M6 CONTROL GROUND STUD BOTTOM VIEW Publication 1397-5.0 —...
Page 33: Wiring Clearance
2–14 Installation Table 2.A Chassis Ground Connections Hardware Size Tightening 18 lb/in (2Nm) 33 lb/in (3.7 Nm) 100 lb/in (11.3 Nm) 200 lb/in (23 Nm) Lug with 14–10 AWG 35 lb/in (4 Nm) Lug with 8 AWG 40 lb/in (4.5 Nm) Lug with 6–4 AWG 45 lb/in (5.1 Nm) Wiring Clearance...
Page 34: Wire Size, Type & Class
Installation 2–15 If more than two SCANport modules are used with the 1397 Drive, an additional 24V DC power supply must be installed, or 115V SCANport modules must be used. Refer to the SCANport user manual for information on installing additional SCANport modules. The 24V DC power supply can be accessed at terminals #14 (24V DC) and #15 (24VDC common) of the regulator board terminal strip.
Page 35 2–16 Installation Table 2.B Cable and Wiring Recommendations Minimum Spacing in Inches between Classes – Steel Conduit/Tray Wiring Spacing Category Signal Definition Cable Type 2/3/4 Class Signal Examples 9/10/11 Notes Power AC Power (600V or greater) per NEC & Local Codes 2.3kV 3/Ph AC Lines Note6 1/2/5...
Page 36: Motor Installation
Installation 2–17 Motor Installation The following procedure provides the steps needed to properly install a DC motor for use with a 1397 Drive. Verify that the motor you intend to install is the appropriate rating for use with your model 1397 Drive. Install the DC motor in accordance with the motor manufacturer’s installation instructions.
Page 37 2–18 Installation Connect the motor armature and field leads to produce proper direction of motor rotation. Figure 2.12 shows the connections required to produce counterclockwise rotation of the motor when viewed from the commutator end with a positive speed reference input to the Drive. Figure 2.12 Typical DC Motor Connections (CCW) Rotation 1.5 to 150HP @ 230VAC, 3 to 300HP @ 460VAC...
Page 38 Installation 2–19 line is lower impedance, a line reactor or isolation transformer must be added upline from the Drive to increase line impedance. If the line impedance is too low, transient voltage spikes or interruptions can create excessive current spikes that will cause nuisance input fuse blowing, and may cause damage to the Drive power structure.
Page 39 2–20 Installation Figure 2.13 AC Line Connection Location 1.5-30 HP at 230 VAC; 3-60 HP at 460 VAC 7-110A @ 380/415 VAC AC Line Connection (L1) (L2) (L3) AC Line Connection (L1) (L2) (L3) FRONT FRONT Without AC Line Disconnect With AC Line Disconnect Publication 1397-5.0 —...
Page 40 Installation 2–21 Figure 2.14 AC Line Connection Location 40-75 HP at 230 VAC; 75-150 HP at 460 VAC 265A @ 380/415 VAC AC Line Connection FRONT VIEW OF DRIVE WITHOUT DISCONNECT Publication 1397-5.0 — June, 2001...
Page 41 2–22 Installation Figure 2.15 A-C Line Connection Locations 100-150 HP at 230 VAC; 200-300 HP at 460 VAC AC Line DANGER CIRCUIT BREAKER DOES NOT DISCONNECT INCOMING A0 LINE POWER IT ONLY PROVIDES DC FAULT PROTECTION. Connection LE DISCONECTEUR NE COUPTE PAS L'AUTOMENTATION DU SPOTEUR IL NES SERT QUE A ASSURER UNE PROTECTION CONTRE LES DESFAULTS DC.
Page 42 Installation 2–23 Figure 2.16 A-C Line Connection Locations 400-600 HP at 460 VAC AC LINE CONNECTION AC LINE CONNECTION BLOWER MOTOR BLOWER MOTOR STARTER KITS STARTER KITS Without AC With AC Line Disconnect Line Disconnect Publication 1397-5.0 — June, 2001...
Page 43 2–24 Installation Table 2.D AC Line Connectors Recommended Tightening Torque 230 V AC 380 VAC 415 VAC 460 V AC 6.2 Nm (55 lb-in) 6.2 Nm (55 lb-in) 6.2 Nm (55 lb-in) — — 6.2 Nm (55 lb-in) 6.2 Nm (55 lb-in) 6.2 Nm (55 lb-in) 6.2 Nm (55 lb-in) 6.2 Nm (55 lb-in)
Page 44: Recommended Ac Line And Dc Armature Fuses
Installation 2–25 Recommended AC Line and DC Armature Fuses The following tables list the recommended AC line and DC armature fuses for the Drive. The armature fuse is required only for regenerative Drives. Standard models are shipped with the appropriate fuses. You must select the correct replacement fuse type from Tables 2.E and 2.F.
Page 45 2–26 Installation Figure 2.17 DC Drive Motor Field and Armature Connection Locations 1.5-30 HP at 230 VAC 7-110A @ 380/415 VAC 3-60 HP at 460 VAC DC Motor Armature Connection DC Motor Field DB Connections Connection Publication 1397-5.0 — June, 2001...
Page 46 Installation 2–27 Figure 2.18 DC Motor Field and Armature Connection Locations 40-75 HP at 230 VAC 265A @ 380/415 VAC 75-150 HP at 460 VAC GROUND POINT FRONT VIEW OF DRIVE WITHOUT DISCONNECT Publication 1397-5.0 — June, 2001...
Page 47 2–28 Installation Figure 2.19 DC Motor Field and Armature Connection Locations 100-150 HP at 230 VAC, 200-300 HP at 460 VAC DC MOTOR ARMATURE CONNECTION DANGER CIRCUIT BREAKER DOES NOT DISCONNECT INCOMING A0 LINE POWER IT ONLY PROVIDES DC FAULT PROTECTION. LE DISCONECTEUR NE COUPTE PAS L'AUTOMENTATION DU SPOTEUR IL NES SERT QUE A ASSURER UNE PROTECTION CONTRE LES DESFAULTS DC.
Page 48 Installation 2–29 Figure 2.20 DC Motor Field and Armature Connection Locations 400-600 HP at 460 VAC Publication 1397-5.0 — June, 2001...
Page 49: Control Connections
2–30 Installation Control Connections The Bulletin 1397 is supplied with the following standard I/O compliment: • 10 Digital Inputs 24V DC internally or externally supplied 8V DC turn–on voltage 0.5 mA turn–off current • 3 Contact Outputs 250V AC maximum 30V DC maximum 2A maximum resistive load 1A maximum inductive load...
Page 50: Control Wiring Procedure
Installation 2–31 Control Wiring Procedure Most control connections on the 1397 Drive are made at the Regulator Board Terminal Strip which is located at the bottom of the Drive as shown in Figure 2.21. Figure 2.21 Regulator Board Terminal Strip Location Terminal Strip Regulator Board Input Signal Definitions The 1397 Drive will recognize a change in the state of a digital input...
Page 51 2–32 Installation TB–03 STOP – This is a level sensitive signal that initiates a Stop command (0 = Stop, 1 = Not Stop). The stopping mode is determined by the [Stop Mode Type] (P. 115) parameter. This input CANNOT be masked. Both the customer interlock And Coast to Stop must be made for the Drive to be READY.
Page 52 Installation 2–33 TB–04 JOG – This is a edge sensitive signal that initiates a Jog command (0 ✒ 1 = Jog, 0 = Not Jog). If the Drive is READY and not already RUNNING, voltage will be applied causing the motor to reach the value of Jog Reference.
Page 53 2–34 Installation TB–11 POWER – A 24VDC supply is available at this pin. TB–12 MOTOR BRUSH WEAR – Level sensitive input that causes a motor brush wear alarm (0 = ALARM). The Drive can still operate under this condition. This input CANNOT be masked.
Page 54 Installation 2–35 ATTENTION: If Dynamic Braking is used as an alternative stopping method, DO NOT use a hardwired Stop device that removes AC line power. This will de-energize the shunt field, causing a loss of the DB effect and the motor will coast to a stop. Hazards to personnel may exist if the machine is allowed to coast to a stop.
Page 55 2–36 Installation Figure 2.24 CON 2 Terminal Strip 115 VAC Inputs 11 12 13 14 2. Wiring Customer Interlocks Wire the Customer Interlock as shown in Figure 2.25. Both the 24V Regulator Board Terminal Strip and the 115VAC CON2 Terminal Strip utilize terminal #9 and #11 as the connection point for a Customer Interlock.
Page 56 Installation 2–37 Figure 2.26 Motor Thermostat/Brush Wear Wiring BRUSH WEAR BRUSH WEAR MOTOR THERMOSTAT MOTOR THERMOSTAT +24V 115V HI Regulator Board Terminal Strip 115VAC Option Board CON 2 24VDC Thermostat/Brush Wear Circuit 115VAC Thermostat/Brush Wear Circuit The contacts of the motor thermostat and Brush Wear must be N.C. The Drive interprets a voltage at Terminals 12 &...
Page 57 2–38 Installation 5. Wiring the Control I/O Circuits Both the 24VDC and 115VAC control circuits use the # 1 thru #6 terminals on their respective terminal strips for control functions as shown in Figure 2.28. Figure 2.28 Control I/O Wiring +24V +115V (L1) RUN (IN1)
Page 58 Installation 2–39 The JOG connection is made at terminal 4 on both 24VDC and 115VAC terminal strips. The Drive will jog when this input is asserted, if the Drive is Ready and not already Running. This input can be masked through the [Jog Mask] (P. 203) or [Logic Mask] (P.
Page 59 2–40 Installation 7. Wiring the Output Circuits The 1397 Drive contains 2 Analog Outputs and 3 Digital Outputs as illustrated in Figure 2.30. The Analog Outputs are fixed +/– 10 VDC outputs that are updated every 20 ms by the Drive and are sent thru a 100 ms running averaging filter within the drive.
Page 60: Programming Terminal
Chapter Programming Terminal General Chapter 3 describes the various controls and indicators found on the optional Human Interface Module (HIM). The material presented in this chapter must be understood to perform the start-up procedure in Chapter 4. HIM Description When the Drive mounted HIM is supplied, it will be accessible from the front of the Drive as shown in Figure 3.1.
Page 61 3–2 Programming Terminal Figure 3.2 HIM Front Panel Key Descriptions Descriptions of the keys used with the 1397 Drive are presented in the following paragraphs. Escape When pressed, the ESCape key will cause the programming system to go back one level in the menu tree. Select Pressing the SELect key alternately causes the top or bottom line of the display to become active.
Page 62 Programming Terminal 3–3 By default, this key will initiate Drive operation if hardware is enabled, (ie. Drive is ready and no other control devices are sending a Stop command. To change this function, the [Start Mask] (P. 201) or [Logic Mask] (P 207) parameter must be reconfigured.
Page 63 3–4 Programming Terminal Up/Down Arrows (only available with digital speed control) Pressing these keys will increase or decrease the HIM reference command. An indication of this command will be shown on the visual Speed Indicator. The Drive will use this reference if the HIM is the selected reference source.
Page 64: Him Operation
Programming Terminal 3–5 HIM Operation When power is first applied to the Drive, the HIM will cycle through a series of displays. These displays will show Drive name, HIM ID number and communication status. Upon completion, the Status Display will be shown. Figure 3.3 Status Display This display shows the current status of the Drive (i.e.
Page 65: Him Programming Steps
3–6 Programming Terminal FIGURE 3.4 1397 HIM Programming Steps OPERATOR LEVEL Power-Up Mode & Status Display "Choose Mode" MODE LEVEL DISPLAY PROCESS PROGRAM EEPROM SEARCH CONTROL PASSWORD STATUS Process Display Reset Defaults Control Logic Login, Logout Upload Parameters Fault Queue Modify Download Parameters Warning Queue...
Page 66: Program And Display Modes
Programming Terminal 3–7 Program and Display Modes 1. The Display and Program modes allow access to the parameters for viewing or programming. A. From the Status Display, press Enter (or Choose Mode any key). “Choose Mode” will be Display shown. B.
Page 67: Process Mode
3–8 Programming Terminal Process Mode 1. When selected, the Process mode will show a custom display consisting of information programmed with the Process Display group of parameters. A. Follow steps A-C on the preceding page Choose Mode to access the Program mode. Program B.
Page 68: Eeprom Mode
Programming Terminal 3–9 EEProm Mode The EEProm mode is used to restore all settings to factory default values or upload/download parameters between the HIM and Drive. 1. To restore factory defaults: Reset Defaults A. From the Status Display, press Enter (or any key).
Page 69 3–10 Programming Terminal Drive –> HIM (continued) C. Press Enter. An informational display 1397 DC Drive will be shown, indicating the Drive type Version 1.00 and firmware version. D. Press Enter to start the upload. The Drive –> HIM 60 parameter number currently being ||||| uploaded will be displayed on line 1 of...
Page 70 Programming Terminal 3–11 1. To save values in the EEProm Mode: Save Values A. Use the ESCape key if necessary to Choose Mode reach the “Choose Mode” display. Display B. Press the Increment (or Decrement) key Choose Mode until “EEProm” is displayed. EEProm C.
Page 71: Search Mode
3–12 Programming Terminal Search Mode 1. This mode allows you to search through the parameter list and display all parameters that are not at the factory default values. A. From the Status Display, press Enter (or Choose Mode any key). “Choose Mode” will be Display shown.
Page 72 Programming Terminal 3–13 2. This menu provides a means to view the Control Status Mode (continued) fault queue and clear it when desired. Fault Queue/Clear Faults F. From the Control Status menu, press the Control Status Increment (or Decrement) key until Fault Queue “Fault Queue”...
Page 73 3–14 Programming Terminal This Page Intentionally Blank Publication 1397-5.0 — June, 2001...
Page 74: Start-Up And Adjustment
Chapter Start–Up and Adjustment Introduction This chapter is a detailed step-by-step procedure for the proper start up and tuning of the 1397 drive. Among the procedures to be performed in this chapter are the following: • Verify Wiring • Verify proper supply voltages. •...
Page 75: Required Tools And Equipment
4–2 Start–Up and Adjustment ATTENTION: Only qualified personnel familiar with the 1397 DC Drive and its associated machinery should plan and implement the installation, startup and subsequent maintenance of the Drive. Failure to comply may result in personal injury and/or equipment damage.
Page 76: Drive Hardware Adjustments
Start–Up and Adjustment 4–3 Drive Hardware Control Transformer Settings Adjustments Figure 4.1 Control TransformerTap Settings 100-150 HP @ 230 VAC 200-300 HP @ 460 VAC BOTTOM VIEW TAP SETTINGS FOR TAP SETTINGS FOR 460 VAC INPUT POWER 230 VAC INPUT POWER Publication 1397-5.0 —...
Page 77 4–4 Start–Up and Adjustment Figure 4.2 Control TransformerTap Settings 400-600 HP @ 460 VAC 460V 460V Primary Primary 400 & 500 HP 600 HP 189A Secondary 189A 188A 188A Secondary 115V 115V Converting a 300 HP 1397 Drive from 460 to 230 VAC Line Input Unlike lower horsepower units, 200-300 HP 1397 Drives can be converted from 460VAC input to 230 VAC input without the use of a conversion kit.
Page 78 4–5 Start–Up and Adjustment Figure 4.3 Control Transformer Settings — 230/380/415/460 VAC Drives for HP Rated Drives Control Transformer Set for 460V AC Input Line Control Transformer Set for 230V AC Input Line for Current Rated Drives Control Transformer Set for 415V AC Input Line Control Transformer Set for...
Page 79: Motor Ground Check
4–6 Start–Up and Adjustment Motor Ground Check ATTENTION: A megohmeter can be used for this ground check, but all conductors between the motor and the Drive must be disconnected. The megohmeter’s high voltage can damage the Drive’s electronic circuits. Disconnect all conductors between the motor and Drive before using a megohmeter for this motor ground check.
Page 80: Pre-Power Checklist
Start–Up and Adjustment 4–7 Table 4.A Pre-Power Checklist DRIVE NAMEPLATE DATA: Catalog Number: M/N: Ser: AC Input: Volts Amps DC Output : Volts Amps DC Field: Volts Amps Short Circuit Rating: Amps MOTOR NAMEPLATE DATA: Manufacturer: Model Number: Serial Number: Type: RPM: Volts...
Page 81: Field Supply Configuration
4–8 Start–Up and Adjustment Field Supply Configuration Verify which shunt field supply has shipped with your Drive. Configuration procedures will vary depending on field supply type. ATTENTION: Field Supply configuration must be checked while making the Pre-Power Checks. If your Drive uses either the optional Enhanced Field Supply or the Regulated Field Supply, different configuration procedures are required than with the Standard Field...
Page 82 Start–Up and Adjustment 4–9 Enhanced Field Supply The Enhanced Field Supply (Fig. 4.5) allows adjustment of the field voltage through hardware jumper settings and parameter adjustment. Prior to applying the Enhanced Field Supply output to the DC motor’s field windings, the output voltage must be adjusted so that it doesn’t exceed the rated motor field voltage.
Page 83 4–10 Start–Up and Adjustment Regulated Field Supply The Regulated Field Supply (Fig. 4.6) allows the motor to run above base speed (i.e. to operate in the constant horsepower range) by weakening the motor field current. Prior to applying the regulated field supply output to the DC motor’s field windings, the output current must be adjusted so that it does not exceed the rated motor field current.
Page 84 Start–Up and Adjustment 4–11 Pre-Power Verification ATTENTION: Prior to energizing the Drive, it is imperative that the installation instructions in Chapter 2 and the Pre-Power checks listed in the previous section be completely accomplished. No attempt to apply power should be made if the installation is in question. Failure to properly install and configure the Drive or options could result in personal injury and/or equipment damage.
Page 85 4–12 Start–Up and Adjustment Figure 4.7 DC Motor Field Connection Location 1.5-30 HP at 230 VAC 7-110A @ 380/415 VAC 3-60 HP at 460 VAC DC Motor Armature Connection DC Motor Field DB Connections Connection Publication 1397-5.0 — June, 2001...
Page 86 Start–Up and Adjustment 4–13 Figure 4.8 DC Motor Field Connection Location 40 – 75HP at 230 VAC TOP VIEW 265A @ 380/415 VAC 75 – 150 HP at 460 VAC DB Connections for DC Motor Field Option Kits Connection 100 – 150 HP at 230 VAC 200 –...
Page 87: Power-On Checks
4–14 Start–Up and Adjustment Table 4.B Motor Field Connections Drive Terminal Wire No Motor Terminal F1 ( + ) F2 ( – ) Power-On Checks Power Application ATTENTION: The following start-up procedure must be performed with power applied to the Drive. Some of the voltages present are at incoming line potential.
Page 88: Parameter Set-Up
Start–Up and Adjustment 4–15 Table 4.C Rated Drive Voltage (No Disconnect Option) Test Points Expected Value Measured Value Rated AC Voltage (230/380/415 /460V) L1 to L2 L1 to L3 Rated AC Voltage (230/380/415/460V) Rated AC Voltage (230/380/415/460V) L2 to L3 Drives with AC Line Disconnect Apply the main power source feeding the Drive, and energize the Drive by closing the Drive’s AC line disconnect.
Page 89 4–16 Start–Up and Adjustment ATTENTION: Only qualified electrical personnel familiar with the construction and operation of electrical equipment and the hazards involved should install, adjust, operate, and/or service this equipment. Read and understand this section entirely before proceeding. Failure to observe this precaution could result in bodily injury or loss of life.
Page 90: Parameter Modification Sequence
Start–Up and Adjustment 4–17 Table 4.E Parameter Modification Sequence Parameter Name Par. No. Default Description User Setting [Stop Mode Type] P.115 Coast P.115 Selects stopping mode of the Drive in response to a normal Stop [Stop Speed Level] P.116 command. P.116 sets the threshold speed below which the main contactor will automatically open after a ramp stop or current limit stop is Feature Select Group asserted.
Page 91 4–18 Start–Up and Adjustment Parameter Modification Sequence (cont) Parameter Name Par No. Default Description User Setting [Encoder PPR] P.048 18 PPR This parameter only needs to be set if [Feedback Type] was set to Encoder. Setup Group [Encoder PPR] sets the pulse tachometer pulses per revolution (PPR) from the pulse tachometer nameplate.
Page 92 Start–Up and Adjustment 4–19 [Min Process Spd] P.043 250 RPM ATTENTION: This Drive can operate at and Setup Group maintain zero speed when this parameter is set to zero. The user is responsible for assuring safe conditions for operating personnel by providing suitable guards, audible or visual alarms, or other devices to indicate that the Drive is operating at or near zero speed.
Page 93: Jumper Settings
4–20 Start–Up and Adjustment Jumper Settings The jumper settings for the 1397 Drive determine the regulator type, program protection, field settings, references for automatic and manual modes, tachometer voltage range, and armature feedback scaling. IMPORTANT: The Diagnostic Parameter group in the 1397 will display the proper jumper configuration you should use for J11, J14 and J18, based on the parameters you have previously entered.
Page 94 Start–Up and Adjustment 4–21 IMPORTANT: Jumpers are read only on powerup, so power must be cycled for a change to a jumper setting to be recognized by the Drive. To set the jumpers: 1. Remove power from the Drive. Remove the cover. Refer to Chapter 3 for cover removal.
Page 95 4–22 Start–Up and Adjustment Figure 4.9 Regulator Board Jumpers Setting Field Loss Detection (Jumper J20) The Field Loss Detect jumper (J20) determines whether or not a fault is generated when a field loss occurs. IMPORTANT: Jumper J20 is ignored if the Field Current Regulator kit is installed.
Page 96 Start–Up and Adjustment 4–23 ATTENTION: The user must provide external field current loss detection and inhibit Drive operation via one of the Drive interlocks when Jumper J20 is positioned to disable. Misapplication of this jumper can cause the motor to run at dangerously high speeds. Failure to observe this precaution could result in bodily injury and/or equipment damage.
Page 97 4–24 Start–Up and Adjustment Setting the Source for the Anlg Reference 2 (Jumper J19, Manual Ref on board) ATTENTION: The Drive will not operate at the correct speed if Jumper J19 is not set to the correct position. Failure to observe this precaution could result in damage to, or destruction of, the equipment.
Page 98 Start–Up and Adjustment 4–25 ATTENTION: The Drive will not operate at the correct speed if jumpers J11 and J14 are not set to the correct positions. Failure to observe this precaution could result in damage to, or destruction of, the equipment. The expected analog tachometer voltage range can be set to a maximum of 250 or 62V DC.
Page 99: Verify The Correct Operation Of 24V I/O Inputs
4–26 Start–Up and Adjustment The HIM displays the correct position of the jumper under the Diagnostics menu [J18 Arm Fdbk Res] (P.183). Verify this jumper setting before performing the self-tuning procedure. Verify the Correct Operation Table 4.J lists the standard 1397 I/O input points indicating those of 24V I/O Inputs hardware inputs which are required for Drive operation.
Page 100 Start–Up and Adjustment 4–27 Verify that the standard inputs connected to the Drive are properly terminated and produce the desired operation. If an input does not produce the desired result, remove power from the Drive and verify the installation. 1. Apply power to the Drive. 2.
Page 101 4–28 Start–Up and Adjustment 5. Motor Thermostat Input – If your DC Motor is equipped with a thermostat verify that it is correctly wired. Remove power from the Drive and verify that no voltage exists between either motor thermostat input terminal and ground by measuring between both terminal 13 and 14 and the Drive chassis.
Page 102: Motor And Feedback Polarity Checks
Start–Up and Adjustment 4–29 NOTE: If the DC motor used for this application doesn’t possess a brush wear indicator, verify that terminals 12 and 14 of the regulator board terminal strip are jumpered (Figure 4.12). Figure 4.12 Brush Wear Option BRUSH WEAR Jumper here for non–wear indicator...
Page 103 4–30 Start–Up and Adjustment ATTENTION: If encoder/tachometer wiring is incorrect, sudden and rapid acceleration may result, which can cause overspeed of the motor. Run tach & encoder checks as detailed on pages 4-33 & 4-34. Failure to observe this precaution could result in personal injury and/or damage to equipment.
Page 104 Start–Up and Adjustment 4–31 Figure 4.13 DC Motor Connections CCW Rotation F1 ( + ) F1 ( + ) F1 ( + ) F1 ( + ) ( 2 ) ( 2 ) ( 2 ) ( 2 ) ( – ) 45 ( –...
Page 105 4–32 Start–Up and Adjustment Figure 4.14 Clockwise (CW) Rotation F1 ( + ) F1 ( + ) ( 2 ) ( 2 ) ( – ) 45 F2 ( – ) F2 ( – ) Bulletin 1397 Motor Straight Shunt Machine, CW Rotation, Facing Commutator End Clockwise (CW) Rotation w/ Stab Shunt Motor F1 ( + )
Page 106 Start–Up and Adjustment 4–33 Analog Tachometer Polarity Checks (Armature Voltage Control) ATTENTION: Prior to running polarity checks, you must provide a hardwired maintained external operator accessible coast/stop pushbutton at regulator board terminals 7 and 8 to disable the machine in case of improper operation.
Page 107 4–34 Start–Up and Adjustment Pulse Encoder Polarity Checks (Regenerative Drives Only) ATTENTION: Prior to running polarity checks, you must provide a hardwired maintained external operator accessible coast/stop pushbutton at regulator board terminals 7 and 8 to disable the machine in case of improper operation.
Page 108: Autotuning
Start–Up and Adjustment 4–35 Autotuning The 1397 utilizes digital speed regulator and a digital current regulator to control the DC motor. These regulators (or “loops”) may be automatically tuned by setting the appropriate tuning parameter and running the Drive when coupled to the machine (load).
Page 109: Autotune Set-Up
4–36 Start–Up and Adjustment ATTENTION: Current loop tuning applies power to the motor armature and will rotate any coupled process or load. Potentially fatal voltages may be present at this time and danger of personal injury and/or equipment damage may exist due to rotation of the coupled equipment.
Page 110: Autotune Execution
Start–Up and Adjustment 4–37 Table 4.K Application Parameters Parameter Name Par No. Default Description Final Setting [Max Process Spd] P.042 500 RPM The maximum speed of the drive that can be supported by the application or process. etup Group [Pos Current Lim] P.067 150% Selects the highest amount of current (% motor rated armature amps) for...
Page 111: Application Set-Up
4–38 Start–Up and Adjustment Application Set–Up There are several parameters associated with the use of the 1397 Drive for specific applications. At this point, the basic Drive control has been tuned for simple speed control. If it is desired to operate the Drive using one of the optional functions, refer to Chapter 5 for a description of the parameters associated with these functions.
Page 112: Programming Parameters
Chapter Programming Parameters This chapter contains the information required to assist the user in Introduction programming the Drive for a specific application after initial start-up. Drives are shipped programmed with default values and are preconfigured for the factory installed options. The Drive parameters are divided into the following categories: Diagnostics –...
Page 113: Safety Precautions
5–2 Programming Parameters Safety Precautions ATTENTION: Hazards of bodily injury or equipment damage are associated with many parameter settings. You must read and observe specific precautions before changing any parameter. Contact Rockwell Automation for assistance if you do not understand the hazard.
Page 114 Programming Parameters 5–3 Parameter Groups REFERENCE SET FEATURE SELECT INPUT CONFIG 84–MOP Accel Time (pg. 5–34) 99–Min Speed Bypass (pg. 5–38) 127–Anlg In 1 Gain (pg. 5–47) 85–MOP Decel Time (pg. 5–34) 100–Ref Ramp Bypass (pg. 5–38) 128–Anlg In 1 Type (pg. 5–47) 86–MOP Reset Enable (pg.
Page 115 5–4 Programming Parameters OUTPUT CONFIG DIAGNOSTICS MASKS 144–Anlg Out 1 Gain (pg. 5–51) 167–Open SCR Sens (pg. 5–63) 201–Start Mask (pg. 5–72) 145–Anlg Out 1 Src (pg. 5–52) 168–Open SCR Trip Pt (pg. 5–63) 202–Direction Mask (pg. 5–72) 146–Anlg Out 1 Zero (pg. 5–53) 169–Ph Tst Delta (pg.
Page 116 Programming Parameters 5–5 Adapter I/O Process Display Field 226–Data In A1 (pg. 5–78) 247–Process 1 Par (pg. 5–82) 272–E – Fld Volts Adj (pg. 5–87) 227–Data In A2 (pg. 5–78) 248–Process 1 Scale (pg. 5–82) 273–Fld Econ Delay (pg. 5–87) 228–Data In B1 (pg.
Page 117: Numeric Parameter Table
5–6 Programming Parameters Numeric Parameter Table Table 5.A 1397 Parameters PARM NAME UNITS DEFAULT TYPE FUNCTION Anlg In 1 –5369 5369 Metering Anlg In 2 –5369 5369 Metering Anlg In 3 Counts –5369 5369 Metering Anlg In 4 Counts –5369 5369 Metering Armature Voltage...
Page 118 Programming Parameters 5–7 PARM NAME UNITS DEFAULT TYPE FUNCTION Feedback Type (0) Arm Volt (3)AC Tach (0) Arm Volt Configurable Setup Selection Maximum Current 200% 150% Tunable Setup Max Motor Speed 5000 Configurable Setup Max Process Speed User Defined Tunable Setup Min Process Speed User Defined...
Page 119 5–8 Programming Parameters PARM NAME UNITS DEFAULT TYPE FUNCTION ADV SETUP 1 (Hidden) FUTURE Reference Set ADV SETUP 2 (Hidden) FUTURE Reference Set ADV SETUP 3 (Hidden) FUTURE Reference Set ADV SETUP 4 (Hidden) FUTURE Reference Set ADV SETUP 5 (Hidden) FUTURE Reference Set...
Page 120 Programming Parameters 5–9 PARM NAME UNITS DEFAULT TYPE FUNCTION Trim Range 1000 Feature Select Trim Ref Source Enum Feature Select Trim Reference –100.0 Feature Select OCL ENABLE SRC Enum Feature Select FEATR SEL 1 (Hidden) FUTURE Feature Select FEATR SEL 2 (Hidden) FUTURE Feature Select...
Page 121 5–10 Programming Parameters PARM NAME UNITS DEFAULT TYPE FUNCTION Dig Out 2 Src Enum Configurable Output Config Dig Out 2 Type Selection 0 (Open) Configurable Output Config Closed 0 (Open) Dig Out Scale Configurable Output Config 250.0 250.0 Freq Out Src Enum Configurable Output Config...
Page 122 Programming Parameters 5–11 PARM NAME UNITS DEFAULT TYPE FUNCTION Fault Reset Enum 0 (Ready) Diagnostics 1 (Reset) Alarm Reset Enum 0 (Ready) Diagnostics 1 (Reset) CPU Loading Diagnostics Not Used Diagnostics ScanPort Errors Diagnostics 6500 Start Mask Enum Masks Configurable Direction Mask Enum Masks...
Page 123 5–12 Programming Parameters PARM NAME UNITS DEFAULT TYPE FUNCTION DATA OUT A2 Param# Read & Write Adapter I/O DATA OUT B1 Param # Read & Write Adapter I/O DATA OUT B2 Param # Read & Write Adapter I/O DATA OUT C1 Param # Read &...
Page 124 Programming Parameters 5–13 PARM NAME UNITS DEFAULT TYPE FUNCTION Fld Econ Ref Field Tunable Fld Auto Weak Numweic Field Tunable Field Delta Hi Lim Degrees Field Configurable Fld Loss Level Field Tunable Fld Lp lead Freq RD/S Field 282.7 Tunable Fld Loop Kp 0.01 Field...
Page 125: Parameter Descriptions (By Group)
5–14 Programming Parameters Parameter Descriptions This section provides a list of 1397 parameters sorted into their (By Parameter Group) respective parameter groups with their associated default values, Display/Drive units, description and group designation and any applicable enums. Tunable – Parameter can be changed while the drive is running. Configurable –...
Page 126 Programming Parameters 5–15 METERING [Anlg In 4] — P.004 Only used if the I/O Expansion kit is installed. Display/Drive Units: CNTS Group: Metering The value representing analog input 4 (terminals 50 and 51 on the I/O Expansion Parameter Type: Output board) after gain and zero have been applied.
Page 127 5–16 Programming Parameters METERING [Cur Loop Ref] — P.008 The amplitude and rate limited value of the Display/Drive Units: AMPS selected Current Loop Reference. Group: Metering Parameter Type: Factory Default: Minimum Value: –1440 Maximum Value: 1440 [Draw Percent Out] — P.009 Determined by the selected trim reference Display/Drive Units: signal and [Trim Range] value.
Page 128 Programming Parameters 5–17 METERING [Jog Ramp Output] — P.012 An output that represents the jog reference Display/Drive Units: value immediately after the jog ramp function. Group: Metering Type: Read Only Factory Default: Minimum Value: –5000 Maximum Value: 5000 [Monitor 1 Output] — P.013 Shows the present state of the respective Display/Drive Units: Enum Text...
Page 129 5–18 Programming Parameters METERING [OCL Enable TP] — P.016 The status of the outer control loop (OCL). Off Display/Drive Units: Enum Text indicates the OCL is disabled or held in reset Group: Metering (the drive is not running). On (Enabled) Type: Read Only means it is operating.
Page 130 Programming Parameters 5–19 METERING [Spd Loop Error] — P.021 The speed loop error signal, which represents Display/Drive Units: the difference between the [Spd Loop Ref] Group: Metering and the [Spd Loop Fdbk] signals. Type: Factory Default: Minimum Value: –8190 Maximum Value: 8190 [Spd Loop Fdbk] —...
Page 131 5–20 Programming Parameters METERING [Spd Loop Ref] — P.025 An output that represents the reference value Display/Drive Units: to be used by the speed loop regulator in the Group: Metering drive. Type: Factory Default: Minimum Value: –5000.0 Maximum Value: 5000.0 [Spd Src Output] —...
Page 132 Programming Parameters 5–21 METERING [Speed Pot] — P.029 Analog reference value, scaled to max and Display/Drive Units: min Process Speed, measured by the drive Group: Metering after all hardware and software scaling. Type: Factory Default: Minimum Value: –5000.0 Maximum Value: 5000.0 [Trim Output] —...
Page 133 5–22 Programming Parameters SETUP [CT Turns Ratio] — P.036 The drive current transformer turns ratio Display/Drive Units: Tp/Tn (Tp/Tn). Parameter Type: Configurable Group: Setup See Regulator board replacement Factory Default: Value varies per HP rating (See table below) instructions for information on determining the CT TURNS RATIO.
Page 134 Programming Parameters 5–23 SETUP [Decel Time] — P.038 Selects the time it takes to decelerate from Display/Drive Units: SECS [Max Motor Speed] to 0. Smaller changes in Group: Setup speed take proportionately less time. Type: Tunable If [Trim Mode Type] is set to [Proportional], Factory Default: the actual time to decelerate might be Minimum Value:...
Page 135 5–24 Programming Parameters SETUP [Max Process Spd] — P.042 The maximum speed of the drive that can be Display/Drive Units: supported by the application or process. [Max Group: Setup Process Spd] can be less than or equal to Parameter Type: Tunable [Max Motor Speed].
Page 136 Programming Parameters 5–25 SETUP [Motor Field Amps] — P.044 Motor nameplate value of the rated field Display/Drive Units: Amps amps. This parameter scales the field current Parameter Type: Configurable feedback. Minimum and maximum values Group: Setup are dependent on the installed supply rating. Factory Defaut 0.01 amp Minimum Value:...
Page 137 5–26 Programming Parameters SETUP [Motor Arm Volts] — P.046 The rated armature voltage from the motor Display/Drive Units: nameplate. Parameter Type: Configurable Group: Setup Factory Default: Minimum Value: Maximum Value: ATTENTION: The incorrect setting of this parameter can cause an overspeed condition.
Page 138 Programming Parameters 5–27 SETUP [Encoder Quad] — P.049 Enables or disables encoder quadrature. Display/Drive Units: Numeric/Text Encoder quadrature must be used on Parameter Type: Configurable regenerative drives that use an encoder. Group: Setup Set On for a bidirectional encoder. Factory Default: Set Off for a unidirectional encoder.
Page 139 5–28 Programming Parameters ADV SETUP [Anlg Tach Gain] — P.057 Used to scale the analog tachometer Display/Drive Units: feedback signal after it has been conditioned Parameter Type: Tunable by the drive hardware. Typically, it will be Group: Advanced Setup 1.000. Factory Default: 1.000 Minimum Value:...
Page 140 Programming Parameters 5–29 ADV SETUP [Arm Voltage Zero] — P.060 Used to remove any hardware-introduced Display/Drive Units: offset from the armature voltage signal. In Parameter Type: Tunable most cases, this input will be set to zero volts. Group: Advanced Setup Factory Default: Minimum Value: –200...
Page 141 5–30 Programming Parameters ADV SETUP [Cur Loop RateLim] — P.064 Minimum allowable time for selected Current Display/Drive Units: MSEC Loop reference to change from zero to Parameter Type: Tunable [Maximum Current]. Group: Advanced Setup Factory Default: Minimum Value: 1.000 Maximum Value: [IR Compensation] —...
Page 142 Programming Parameters 5–31 ADV SETUP [Pos Cur Lim Src] — P.069 Selects the source for the positive current Display/Drive Units: Numeric/Text limit. Parameter Range: 0 = Register 1 = Analog In 3 If Register is selected, the reference is [Pos 2 = Analog In 4 Cur Lim].
Page 143 5–32 Programming Parameters ADV SETUP [PLL Max Error] — P.071 Maximum allowable change in line period per Display/Drive Unitse: uSEC AC line cycle. This input should only be Parameter Type: Tunable increased when drive power is supplied by a Group: Advanced Setup source that cannot maintain a suitable fixed Factory Default:...
Page 144 Programming Parameters 5–33 ADV SETUP [Spd Lp Lag Freq] — P.075 Lag break frequency for the lag block. If [Spd Display/Drive Units: RD/S Lp Lag Type] is set to Bypass, this Parameter Type: Tunable parameter has no effect. Group: Advanced Setup Factory Default: 1.00 Minimum Value:...
Page 145 5–34 Programming Parameters REFERENCE SET [MOP Accel Time] — P.084 Only available if the I/O Expansion kit is Display/Drive Units: installed. Parameter Type: Tunable Time in which the motor operated Group: Reference Set potentiometer (MOP) output can change from Factory Default: 0.1 sec.
Page 146 Programming Parameters 5–35 REFERENCE SET [Preset Speed 1, 2 and 3] — P.87, P.88 and P.89 These parameters set up to three preset Display/Drive Units: %FLA speed references when the Regulator Type Parameter Range: 0 to [Maximum Current] — %FLA jumper (J15 on the regulator board) is set for Default Setting: 150 %FLA...
Page 147 5–36 Programming Parameters REFERENCE SET [Ref 2 Source] — P.091 Selects the source of external reference 2. Display/Drive Units: Numeric/Text Parameter Range: 0 = Anlg In 1 1 = Speed Pot 2 = MOP Output 3 = Anlg In 3 4 = Anlg In 4 5 = Frequency In 6 = Adapter 1...
Page 148 Programming Parameters 5–37 REFERENCE SET [Jog Off Dly Time] — P.094 Sets the amount of delay from releasing the Display/Drive Units: Jog until the drive contactor opens. Allows Parameter Type: Configurable repeated jogging without cycling the Group: Reference Set contactor. Factory Default: Minimum Value: Maximum Value:...
Page 149 5–38 Programming Parameters FEATURE SELECT [Min Speed Bypass] — P.099 Disables the [Min Process Spd] limit when Display/Drive Units: Numeric/Text “ON”. When “Off” the [Min Process Spd] is Parameter Type: Selectable the lower limit. Group: Feature Select Factory Default: Minimum Value: 0 = Off Maximum Value: 1 = On...
Page 150 Programming Parameters 5–39 FEATURE SELECT [Inertia Comp Src] — P.102 Sets the source of the inertia compensation Display/Drive Units: Numeric/Text signal. Parameter Range: 0 = NONE Internal uses [Normal Inertia] and [Maximum 1 = INTERNAL Current] params to determine amount of 2 = ANLG IN 3 inertia compensation.
Page 151 5–40 Programming Parameters FEATURE SELECT [Monitor 1 Source] — P.104 Selects the signal that drives monitor 1. Display/Drive Units: Numeric/Text Parameter Range: 0 = Cur Lp Fdbk 1 = Spd Lp Fdbk 2 = Spd Ramp Out 3 = Spd Ramp In 4 = Spd Src Out Parameter Type: Configurable...
Page 152 Programming Parameters 5–41 FEATURE SELECT [Monitor 2 Delay] — P.106 The delay time in seconds for the monitor 2 Display/Drive Units: SECS circuit. Refer to the Level Detectors block Parameter Type: Tunable diagram (A.12) for additional Information. Group: Feature Select Factory Default: 1.0 seconds Minimum Value:...
Page 153 5–42 Programming Parameters FEATURE SELECT [Monitor 2 Level] — P.108 The threshold for monitor 2. Refer to the Display/Drive Units: Level Detectors block diagram (Fig. A.12) Default Setting: 10.0% for additional information. Parameter Type: Tunable Group: Feature Select Factory Default: 10.0% Minimum Value: 0.1%...
Page 154 Programming Parameters 5–43 FEATURE SELECT [S-Curve Rounding] — P.111 Rate of change (positive or negative) of Display/Drive Units: acceleration and deceleration to smooth the Parameter Type: Tunable Speed Loop Ramp output. For example, if equal Group: Feature Select to 20, then 40 % of the acceleration and Factory Default: deceleration time will be spent smoothing and the remainder will be a linear ramp.
Page 155 5–44 Programming Parameters FEATURE SELECT [AutoTune Fld Rng] — P.113 Set to the ratio of [Max Motor Speed] and Display/Drive Units: motor base speed = 1.00 when no field Parameter Type: Tunable weakening is used. Applies to speed loop Group: Feature Select autotuning only.
Page 156 Programming Parameters 5–45 FEATURE SELECT [Trim Mode Type] — P.117 Selects the type of trim mode to be used by Display/Drive Units: Numeric/Text the drive: Parameter Range: 0 = No Trim D No Trim 1 = Incremental 2 = Proportional D Incremental Parameter Type: Tunable...
Page 157 5–46 Programming Parameters FEATURE SELECT [Trim Reference] — P.120 Drive register to manually set the trim Display/Drive Units: reference value used by the drive. ± 100.0% Parameter Range: Parameter Type: Tunable Group: Feature Select Factory Default: Minimum Value: –100% Maximum Value: +100% [OCL Enable Src] —...
Page 158 Programming Parameters 5–47 INPUT CONFIG [Anlg In 1 Gain] — P.127 Used to scale the analog input 1 signal after it Display/Drive Units: Numeric has been conditioned by the drive hardware. Parameter Type: Tunable Typically, it will be 1.000. Group: Input Cong Factory Default: 1.000...
Page 159 5–48 Programming Parameters INPUT CONFIG [Anlg In 2 Zero] — P.131 Removes any hardware introduced offset Display/Drive Units: Numeric from the analog reference signal. Typically, it Parameter Range: – 200 to + 200 will be 0. Parameter Type: Tunable Group: Input Config Factory Default: Minimum Value:...
Page 160 Programming Parameters 5–49 INPUT CONFIG [Anlg In 3 Zero] — P.134 Only used if the I/O Expansion kit is installed. Display/Drive Units: Numeric Parameter Type: Tunable Adjusts the zero point of analog input 3 (terminals 50 and 51 on the I/O expansion Group: Input Config board) to remove any offset that might exist...
Page 161 5–50 Programming Parameters INPUT CONFIG [Freq In Zero] — P.138 Only used if the I/O Expansion kit is installed. Display/Drive Units: Parameter Type: Configurable Specifies the minimum input frequency. This is the frequency that corresponds to a value Group: Input Config of zero.
Page 162 Programming Parameters 5–51 OUTPUT CONFIG [Anlg Out 1 Gain ] — P.144 Scales the Analog Output Signal at the Display/Drive Units: Numeric regulator board terminal strip. Parameter Type: Tunable Group: Output Config Factory Default: 1.00 Minimum Value: 0.100 Maximum Value: 1.900 Publication 1397-5.0 —...
Page 163 5–52 Programming Parameters OUTPUT CONFIG [Anlg Out 1 Src] — P.145 Selects the drive testpoint that will source Display/Drive Units: Numeric/Text meter output 1 (terminals 24 and 25 on the Parameter Range: 0 = Cur Lp Fdbk 11 = Arm Volt regulator board).
Page 164 Programming Parameters 5–53 OUTPUT CONFIG [Anlg Out 1 Zero] — P.146 Removes any hardware-introduced offset Display/Drive Units: Numeric from the Analog 1 output signal at the Parameter Type: Tunable regulator board terminal strip. Group: Output Config Factory Default: Minimum Value: –200 Maximum Value: [Anlg Out 2 Gain] —...
Page 165 5–54 Programming Parameters OUTPUT CONFIG [Anlg Out 2 Src] — P.148 Selects the drive testpoint that will source Display/Drive Units: Numeric/Text meter output 2 (terminals 25 and 26 on the Parameter Range: 0 = Cur Lp Fdbk 11 = Arm Volt regulator board).
Page 166 Programming Parameters 5–55 OUTPUT CONFIG [Anlg Out 2 Zero] — P.149 Removes any hardware-introduced offset Display/Drive Units: Numeric from the Analog 2 output signal at the Parameter Type: Tunable regulator board terminal strip. Group: Output Config Factory Default: Minimum Value: –200 Maximum Value: [Anlg Out 3 Gain] —...
Page 167 5–56 Programming Parameters OUTPUT CONFIG [Anlg Out 3 Src] — P.151 Only used if the I/O Expansion kit is installed. Display/Drive Units: Numeric/Text Parameter Range: 0 = Cur Lp Fdbk 11 = Arm Volt Selects the signal used to drive analog output 1 = Cur Loop Ref 12 = ATach Fdbk 3 (terminals 54 and 55 on the I/O Expansion...
Page 168 Programming Parameters 5–57 OUTPUT CONFIG [Anlg Out 3 Type] — P.152 Only used if the I/O Expansion kit is installed. Display/Drive Units: Numeric/Text Parameter Range: 0 = 0-10V Selects the type of signal to be generated by 1 = ±10V analog output 3 (terminals 54 and 55 on the 2 = 4 -20mA I/O Expansion board).
Page 169 5–58 Programming Parameters OUTPUT CONFIG [Anlg Out 4 Src] — P.154 Only available if the I/O Expansion kit is Display/Drive Units: Numeric/Text installed. Parameter Range: 0 = Cur Lp Fdbk 11 = Arm Volt 1 = Cur Loop Ref 12 = ATach Fdbk Selects the signal used to drive analog output 2 = Cur Loop Err 13 = Encoder Fdbk...
Page 170 Programming Parameters 5–59 OUTPUT CONFIG [Dig Out 1 Src] — P.155 Only available if the I/O Expansion Kit is Display/Drive Units: Numeric/Text installed. Parameter Range: 0 = Monitor 1 Out 1 = Monitor 2 Out Selects the signal that drives digital output 1 2 = In Current Limit (terminals 66 and 67 on the I/O Expansion 3 = Drive Ready...
Page 171 5–60 Programming Parameters OUTPUT CONFIG [Dig Out 2 Src] — P.157 Only used if the I/O Expansion Kit is installed. Display/Drive Units: Numeric/Text Parameter Range: 0 = Monitor1 Out Selects the signal used to drive digital output 1 = Monitor2 Out 2 (terminals 68 and 69 on the I/O Expansion 2 = In Cur Limit board).
Page 172 Programming Parameters 5–61 OUTPUT CONFIG [Freq Out Source] — P.160 Only used if the I/O Expansion kit is installed. Display/Drive Units: Numeric/Text Parameter Range: 0 = Cur Lp Fdbk 11 = Arm Volt Selects the signal that drives the frequency 1 = Cur Loop Ref 12 = ATach Fdbk output (terminals 42, 43, and 44 on the I/O...
Page 173 5–62 Programming Parameters OUTPUT CONFIG [Freq Out Zero] — P.161 Only used if the I/O Expansion kit is installed. Display/Drive Units: Parameter Range: 2.0 to 250.0 kHz The frequency generated when the signal driving the frequency output is zero. If the Parameter Type: Configurable signal goes negative, the frequency output...
Page 174 Programming Parameters 5–63 DIAGNOSTICS [Open SCR Trip Pt] — P.168 Open SCR trip threshold. Extremely unusual Display/Drive Units: load conditions or severe current loop Parameter Type: Tunable instability can cause nuisance open SCR Group: Diagnostics faults. Increasing this input will increase the Factory Default: tolerance of such disturbances.
Page 175 5–64 Programming Parameters DIAGNOSTICS [Armature Delta] — P.172 Shows the actual firing angle (in µs). Display/Drive Units: uSEC Parameter Type: Output Group: Diagnostics Factory Default: Minimum Value: –6480 Maximum Value: 6480 [Cur Compound TP] — P.173 An output testpoint that represents the Display/Drive Units: current compounding value being used by Parameter Type:...
Page 176 Programming Parameters 5–65 DIAGNOSTICS [Field Ref TP] — P.176 Field current reference testpoint. It is the Display/Drive Units: AMPS limited value of [Field Reference] or the field Parameter Range: economy reference — when [Field Econ Group: Diagnostics Active] is On. Refer to the Field Control Factory Default: Loop (Dia A.10) block diagram for additional information.
Page 177 5–66 Programming Parameters DIAGNOSTICS [J11 Tach V Scale] — P.180 Position in which to set J11 hardware jumper Display/Drive Units: Numeric/Text based on the values of [Max Motor Speed] Parameter Range: Low, High and [Anlg Tach V/1000]. Group: Diagnostics This is a READ ONLY parameter. Set Read Only Jumper J11 to the drive determined value that Factory Default:...
Page 178 Programming Parameters 5–67 DIAGNOSTICS [J20 Fld Loss Det] — P.184 Indicates the position of hardware jumper Display/Drive Units: Numeric/Text Field Loss Detect, which enables or disables Parameter Range: 0 = Enabled field current loss detection. This jumper is 1 = Disabled only read on powerup.
Page 179 5–68 Programming Parameters DIAGNOSTICS [Encoder Kit] — P.187 Indicates the presence of an encoder kit. Display/Drive Units: Numeric/Text Parameter Range: 0 = Not Installed 1 = Installed 2 = Failed Diags Group: Diagnostics Parameter Type: Read Only Factory Default: Minimum Value: Maximum Value: [Regulator SW Ver] —...
Page 180 Programming Parameters 5–69 DIAGNOSTICS [Logic Status] — P.190 Displays the logic condition. A typical value Display/Drive Units: Numeric/Text at power up would be 0000000000000101 Parameter Range: Bit # Enum Text Bit# Enum Text (i.e. drive is ready, not running, forward 0 = Enabled 10 = Local ID direction commanded, no accel/decel, no...
Page 181 5–70 Programming Parameters DIAGNOSTICS [AC Line Voltage] — P.193 Shows AC line voltage as measured by the Display/Drive Units: drive. Parameter Type: Read Only Group: Diagnostics Factory Default: None Minimum Value: Maximum Value: [Analog Tach Fdbk] — P.194 The digital value of the analog tachometer Display/Drive Units: feedback input after all hardware and Parameter Range:...
Page 182 Programming Parameters 5–71 DIAGNOSTICS [Alarm Reset] — P.197 Allows resetting of the fault or alarm through Display/Drive Units: Numeric/Text the HIM. Parameter Range: 0 = Ready 1 = Reset Parameter Type: Read Only Group: Diagnostics Minimum Value: Factory Default: Maximum Value: Note: Analog input 2 (terminals 52 and 53 on the I/O Expansion board) only accepts a ±10 V DC input signal and cannot be changed.
Page 183 5–72 Programming Parameters MASKS [Start Mask] — P.201 This parameter controls which adapters can Display/Drive Units: Numeric/Text issue Run commands. Parameter Range: Bit # Enum Text 0 = Terminal Block 1 = Adapter 1 2 = Adapter 2 3 = Adapter 3 4 = Adapter 4 5 = Adapter 5 6 = Adapter 6...
Page 184 Programming Parameters 5–73 MASKS [Reference Mask] — P.204 This parameter controls which adapters can Display/Drive Units: Numeric/Text select an alternate reference. Parameter Range: Bit # Enum Text 0 = Terminal Block 1 = Adapter 1 2 = Adapter 2 3 = Adapter 3 4 = Adapter 4 5 = Adapter 5 6 = Adapter 6...
Page 185 5–74 Programming Parameters MASKS [Logic Mask] — P.207 This parameter determines which adapters Display/Drive Units: Numeric/Text can control the drive. If the bit for an adapter Parameter Range: Bit # Enum Text is set to “0”, the adapter will have no control 0 = Terminal Block functions except for stop.
Page 186 Programming Parameters 5–75 OWNERS [Stop Owner] — P.214 This parameter displays which adapters are Display/Drive Units: Numeric/Text presently issuing a valid stop command. Parameter Range: Bit # Enum Text 0 = Terminal Block 1 = Adapter 1 2 = Adapter 2 3 = Adapter 3 4 = Adapter 4 5 = Adapter 5...
Page 187 5–76 Programming Parameters OWNERS [Jog Owner] — P.217 This parameter displays which adapters are Display/Drive Units: Numeric/Text presently issuing a valid jog command. Parameter Range: Bit # Enum Text 0 = Terminal Block 1 = Adapter 1 2 = Adapter 2 3 = Adapter 3 4 = Adapter 4 5 = Adapter 5...
Page 188 Programming Parameters 5–77 OWNERS [Flt Reset Owner] — P.219 This parameter displays which parameter is Display/Drive Units: Numeric/Text currently resetting a fault. Parameter Range: Bit # Enum Text 0 = Terminal Block 1 = Adapter 1 2 = Adapter 2 3 = Adapter 3 4 = Adapter 4 5 = Adapter 5...
Page 189 5–78 Programming Parameters Adapter I/O [Data In A1] — P.226 This parameter displays the parameter Display/Drive Units: Numeric/Text number to which PLC output data table Group: Adapter I/O information will be directly written during PLC Type: Configurable operation. Minimum Value: Factory Default: Maximum Value: [Data In A2] —...
Page 190 Programming Parameters 5–79 Adapter I/O [Data In C1] — P.230 This parameter displays the parameter Display/Drive Units: Numeric/Text number to which PLC output data table Group: Adapter I/O information will be directly written during PLC Type: Configurable operation. Minimum Value: Factory Default: Maximum Value: [Data In C2] —...
Page 191 5–80 Programming Parameters Adapter I/O [Data Out A1] — P.234 This parameter displays the parameter Display/Drive Units: Numeric/Text number whose value will be written into the Group: Adapter I/O PLC input data table during PLC operation. Type: Configurable Minimum Value: Factory Default: Maximum Value: [Data Out A2] —...
Page 192 Programming Parameters 5–81 Adapter I/O [Data Out C1] — P.238 This parameter displays the parameter Display/Drive Units: Numeric/Text number whose value will be written into the Group: Adapter I/O PLC input data table during PLC operation. Type: Configurable Minimum Value: Factory Default: Maximum Value: [Data Out C2] —...
Page 193 5–82 Programming Parameters Process Display [Process 1 Par] — P.247 This parameter should be set to the number Display/Drive Units: Numeric/Text of the parameter whose scaled value will be Parameter Type: Read & Write displayed on Line 1 of the HIM Display Panel. Group: Process Display Minimum Value:...
Page 194 Programming Parameters 5–83 Process Display [Process 1 Text 3] — P.251 Sets the “User Units” description for the value Display/Drive Units: Numeric/Text determined by [Process 1 Par] and [Process 1 Parameter Range: Alphanumeric Scale]. The 8 character description will be Parameter Type: Read &...
Page 195 5–84 Programming Parameters Process Display [Process 1 Text 7] — P.255 Sets the “User Units” description for the value Display/Drive Units: Numeric/Text determined by [Process 1 Par] and [Process 1 Parameter Range: Alphanumeric Scale]. The 8 character description will be Parameter Type: Read &...
Page 196 Programming Parameters 5–85 Process Display [Process 2 Text 1] — P.259 Sets the “User Units” description for the value Display/Drive Units: Numeric/Text determined by [Process 2 Par] and [Process 2 Parameter Range: Alphanumeric Scale]. The 8 character description will be Parameter Type: Read &...
Page 197 5–86 Programming Parameters Process Display [Process 2 Text 5] — P.263 Sets the “User Units” description for the value Display/Drive Units: Numeric/Text determined by [Process 2 Par] and [Process 2 Parameter Range: Alphanumeric Scale]. The 8 character description will be Parameter Type: Read &...
Page 198 Programming Parameters 5–87 Field [E–Fld Volts Adj] — P.272 Only used if enhanced field supply option is Display/Drive Units: Degrees installed. Parameter Type: Tunable Adjusts the field output voltage. Group: Field Minimum Value: Factory Default: Maximum Value [Fld Econ Delay] — P.273 After the motor stops, the drive maintains full Display/Drive Units: Minutes...
Page 199 5–88 Programming Parameters Field [Fld Auto Weak] — P.275 Only used if the Field Current Regulator Kit is Display/Drive Units: Numeric/Text installed. Parameter Range: 0 = Disabled 1 = Enabled Enables or disables field weakening by the field control loop. When it is disabled, the field Parameter Type: Configurable current PI block high limit is fixed at 180°.
Page 200 Programming Parameters 5–89 Field [Fld Loss Level] — P.277 Only used if the Field Current Regulator Kit is Display/Drive Units: installed. Parameter Type: Tunable The value that is compared to [Field Group: Field Feedback] to check for field loss. [Fld Loss Minimum Value: Level] is set as a percentage of [Motor Field Factory Default:...
Page 201 5–90 Programming Parameters Field [Field Reference] — P.280 Only used if the Field Current Regulator kit is Display/Drive Units: AMPS installed. Parameter Type: Tunable Current reference for the field control loop Group: Field field. This is the field current reference when Minimum Value: 0.00 the drive is not in field economy.
Page 202 Programming Parameters 5–91 Process PI [OCL Fdbk Source] — P.290 Selects whether the outer control loop (OCL) Display/Drive Units: Numeric/Text feedback signal is obtained from an I/O Parameter Range: 0 = None Expansion kit analog input or from an 1 = Cur Lp Fdbk eight-sample average of the current minor 2 = Analog In 3 loop (CML) feedback signal.
Page 203 5–92 Programming Parameters Process PI [OCL LeadLag Ratio] — P.292 The ratio between the low break frequency Display/Drive Units: Numeric/Text and high break frequency of outer control Parameter Range: 2 to 20 loop lead/lag. The settings of this parameter Default Setting: and the [OCL LeadLag Freq] determine the Parameter Type: Tunable...
Page 204 Programming Parameters 5–93 Process PI [OCL Lead Freq] — P.295 The lead break frequency of the proportional Display/Drive Units: RD/S integral (PI) block of the outer control loop. Parameter Range: 0.00 to 141.37 rad/sec If the OCL is configured as a type 1 position Parameter Type: Tunable regulator, set equal to 0.00 (proportional...
Page 205 5–94 Programming Parameters Process PI [OCL Ramp Time] — P.298 The ramp time for the outer control loop Display/Drive Units: reference. Sets the minimum amount of time Parameter Type: Tunable for the OCL S-curve output to change from 0 Group: Process PI to full scale and vice versa.
Page 206 Programming Parameters 5–95 Process PI [OCL Ref Rounding] — P.300 Specifies the amount of reference smoothing Display/Drive Units: (rounding) for the outer control loop. It is set Parameter Range: 0 to 50% as a percentage of the [OCL Ramp Time]. Default Setting: Rounding is performed at the beginning and Parameter Type:...
Page 207 5–96 Programming Parameters Process PI [OCL Trim Range] — P.302 The trim range for the outer control loop. This Display/Drive Units: specifies the amount of control the outer Parameter Type: Tunable control loop output signal has on the Group: Process PI speed/voltage loop reference.
Page 208: Parameters (Alphabetical)
Programming Parameters 5–97 Parameters (Alphabetical) This table provides an alphabetized list of 1397 parameters with the associated page number reference for full parameter descriptions. Name See Page: Name See Page: Accel Time 5–22 AutoTune Type 5–27 AC Line Period 5–69 AutoTune Stablty 5–44 AC Line Voltage...
Page 209 5–98 Programming Parameters Name See Page: Name See Page: Encoder Fdbk 5–68 J18 Arm Fdbk Res 5–67 Encoder Kit 5–68 J20 Fld Loss Det 5–67 Encoder PPR 5–26 J21 Field Supply 5–67 Encoder Quad 5–27 Drive Status 5–69 Expansion I/O 5–65 AC Line Period 5–69...
Page 210 Programming Parameters 5–99 Name See Page: Name See Page: OCL LeadLag Freq 5–91 Reference Owner 5–76 OCL Output 5–18 Regulator SW Ver 5–68 OCL Lead Freq 5–93 Reverse Disable 5–42 OCL Neg Limit 5–93 Run Mask 5–72 OCL Pos Limit 5–93 Run Owner 5–75...
Page 211: Hidden Parameters
5–100 Programming Parameters Hidden Parameters The parameters shown in the following table are unused and are hidden in 1397 Drives with V 1.XX or greater firmware. These parameters are for future expansion of functions in the Drive and have no effect on Drive operation. These parameters are neither visible nor accessible through the HIM.
Page 212: Troubleshooting
Chapter Troubleshooting Introduction Chapter 6 provides a guide to help you troubleshoot the 1397 Drive. Included is a listing and description of the various Drive faults and alarms with possible solutions, when applicable. ATTENTION: Only qualified personnel familiar with the 1397 Drive and associated machinery should perform troubleshooting or maintenance functions on the Drive.
Page 213: Clearing A Fault
6–2 Troubleshooting ATTENTION: The [CT Turns Ratio] (Param 36) is used in the calculation of the burden resistor value. Do not adjust/change the value of this parameter from its factory set value unless you are replacing the regulator board. Failure to observe this precaution could result in damage to, or destruction of, the equipment.
Page 214 Troubleshooting 6–3 Table 6.A 1397 Fault Descriptions Fault No. Fault Name Description Action “IET Overcurrent” Armature current instantaneously exceeded 180% of [Maximum Current] (P.040) Possibly due to: • Incorrect armature current feedback scaling Check the motor and all thyristors. • One or more thyristors not operating Ensure that armature current •...
Page 215 6–4 Troubleshooting Fault No. Fault Name Description Action “Motor Over Temp” The motor thermostat is indicating a high temperature, or if no motor thermostat is installed, the customer terminal board pins 13 and 14 have not been jumpered correctly to inhibit this fault: Other possible causes Include: •...
Page 216 Troubleshooting 6–5 Fault No. Fault Name Description Action “SCR #13 Open Flt” Indicates SCR number 13 is non–operational Check SCR wiring and connections and replace SCR if necessary “SCR #14 Open Flt” Indicates SCR number 14 is non–operational Check SCR wiring and connections and replace SCR if necessary “SCR #15 Open Flt”...
Page 217 6–6 Troubleshooting Fault No. Fault Name Description Action “Main Contactor” The main (FN) contactor did not open following a run or jog. Possible causes include: • Disconnected, loosely connected, or damaged FN, FN AUX, Dynamic Braking or Auxiliary Dynamic Braking wiring.
Page 218 Troubleshooting 6–7 Alarms Table 6.B presents a listing and description of the Drive alarms. CTB = Control Terminal Block in the following table. Table 6.B Alarm Conditions Alarm No. Alarm Name Description “Brush Wear Low” The Motor brush wear detector indicates the brushes are worn, or that the customer terminal block pins CTB–12 &...
Page 219 6–8 Troubleshooting Alarm No. Alarm Name Description “CML Fdbk Scaling” Armature current feedback could not be scaled properly based on the values entered for Motor Arm Amps (P. 045) and Maximum Current (P.040). Verify that CT Turns Ratio (P.036) has been set to the value shown in the user manual that corresponds to your drive type.
Page 220: Standard Inputs
Appendix Firmware Block Diagrams Figure A.1 Standard Inputs Anlg Anlg Anlg Max Motor Speed ANALOG In1 Zero In1 Gain In1 Type (P. 041) (P. 129) (P. 127) INPUTS (P. 128) To Any Switch Analog Input 1 Selection (+) CTB–19 SOFTWARE SCALING LIMIT Labeled (–) CTB –...
Page 221: I/O Expansion Inputs
A–2 Firmware Block Diagrams Figure A.2 I/O Expansion Inputs Digital Inputs (n = 1–5): n = 1 CTB–59 (Preset Speed Select B) n = 2 CTB–60 (Preset Speed Select A) n = 3 CTB–62 (MOP Decrement) (EXP I/O Dig In) n = 4 CTB–63 (MOP Increment) P.
Page 222: Speed/Trim Reference Select
Firmware Block Diagrams A–3 Figure A.3 Speed/Trim Reference Select Anlg In 1 (P. 001) Ref 1 Source (P. 090) From Standard Speed Pot (P. 029) Inputs Block REF 1 Diagram MOP Output (P. 015) Anlg In 3 (P. 003) Ref 2 Source (P. 091) From I/O Anlg In 4 (P.
Page 223: Speed Reference Ramp
A–4 Firmware Block Diagrams Figure A.4 Speed Reference Ramp Forward/Reverse SPD Src Output LIMIT Command (P. 026) RAMP STOP From Speed COMMAND Reference Source Select – Block Diagram Trim Mode Type PROPORTIONAL (P. 117) Reverse Min Process TRIM Speed Disable INCREMENTAL Min Speed DRAW...
Page 224: Outer Control Loop
Firmware Block Diagrams A–5 Figure A.5 Outer Control Loop OCL Ref OCL Pos Rounding Limit (P. 300) (P. 296) OCL Kp OCL Trim *REGISTER (P. 294) Range OCL Ref OCL Reference OCL Ramp JERK (P. 302) Source (P. 299) Output ANLG IN 3 OCL Reference TP (P.
Page 225: Speed Reference Mode Select
A–6 Firmware Block Diagrams Figure A.6 Speed Reference Mode Select OCL Output (P. 018) From Outer Control Loop Block Diagram Max Motor Speed (P. 041) Spd Ramp Output (P. 028) Jogging Active Current Limit From Speed Reference Stop Command Ramp Block Diagram To Speed Loop –...
Page 226: Speed Loop
Firmware Block Diagrams A–7 Figure A.7 Speed Loop Pos Cur *REGISTER Pos Current Lim Lim Src (P. 067) ANALOG IN 3 (P. 069) From I/O To CML ANALOG IN 4 Exp. Inputs Reference Block Diagram Block Diagram FREQUENCY IN ADAPTOR 1–6 From SCANport Spd Lag Freq Spd Loop Kp...
Page 227: Current Minor Loop Reference
A–8 Firmware Block Diagrams Figure A.8 Current Minor Loop Reference Positive current limit from Speed Loop Block Diagram Type Torque Reference Loop From Speed/Trim (P. 182) (P. 031) Reference Select CURRENT/TORQUE (P. 008) To Current Block Diagram LIMIT RATELIM Minor Loop From *SPEED/VOLTAGE Speed Loop...
Page 228: Current Minor Loop
Firmware Block Diagrams A–9 Figure A.9 Current Minor Loop ARM BRIDGE Cur Loop Ref Current Loop Kp (P. 171) (P. 008) ARM DELTA (P. 063) From Current (P. 172) Minor Loop DRIVE TEST Reference DIFF MODE Block Diagram PHASE FIRING LOGIC ARM PHASE FIRE Cur Loop Fdbk...
Page 229: Field Control Loop
A–10 Firmware Block Diagrams Figure A.10 Field Control Loop Fld Loop KP Fld LP Lead Freq Motor Field Amps (P. 279) (P. 278) (P. 044) Field Delta Field Ref TP Fld Econ Active (P. 174) (P. 176) (P. 175) Field FIELD- FIELD Reference...
Page 230: Standard Outputs
Firmware Block Diagrams A–11 Figure A.11 Standard Outputs Analog (Metering) Outputs (n = 1, 2) *n = 1 CUR LP FDBK CUR LOOP REF From Current Minor Loop Block Diagram CUR LOOP ERR *n = 2 SPD LP FDBK SPD LP REF From Speed Loop ANLG OUT 1 ANLG OUT 1...
Page 231: Level Detectors
A–12 Firmware Block Diagrams Figure A.12 Level Detectors (CML FEEDBACK) CUR LP FEEDBACK 8 sample average From Speed Loop Block Diagram MONITOR 1 SPD Lp Fdbk SPD RAMP OUT From Speed Reference SPD RAMP IN Ramp Block Diagram A > B COMPARE (MONITOR 1 OUTPUT) Start/Stop...
Page 232: I/O Expansion Outputs
Firmware Block Diagrams A–13 Figure A.13 I/O Expansion Outputs Digital Outputs (n = 1, 2) *n =Monitor 1 Out DIG OUT n DIG OUT n From Level Detector TYPE * Normal Open Block Diagram *n = Monitor 2 Out Digital Outputs n = 1, (+) CTB 66, (–) CTB–67 IN CUR LIMIT * Normal Closed...
Page 233 A–14 Firmware Block Diagrams This Page Intentionally Blank Publication 1397-5.0 — June, 2001...
Page 234: Emc Compliance
Appendix CE Conformity EMC Compliance This appendix provides information on installing 1397 Drives for compliance with European Union Electromagnetic Compatibility (EMC) Standards. It covers: D Requirements for standards compliance D Guidelines on installing the AC mains filter and inductor D Instructions on how the Drive must be installed, wired, and grounded for compliance.
Page 235 B–2 CE Conformity The degree of enclosure does not play a significant role in the containment of RF emissions. The cabinet can have ventilation louvers or openings for fans and filters. None of these openings however, can be located within a zone 10 inches above and below the height of the Drive, as shown in Figure B.1.
Page 236 CE Conformity B–3 Table B.C AC Line Filter Model Numbers 3 to 300HP @ 460 VAC Minimum Inductance AC Line Filter HP Rating AC Full Load Amps (in microhenries) (uH) Model Number 1680 3DF4353 1400 1125 1000 3DF4354 3DF4355 3DF4357 3DF4359 Two 3DF4359 filters connected in parallel...
Page 237: Mounting The Equipment
B–4 CE Conformity Mounting the Equipment Mount all electronic and electromagnetic components, including the Drive and the line filter, firmly to the base mounting panel. The mounting panel must have good conductivity, as described in the paragraph Selecting a Mounting Panel and Electrical Cabinet. Mounting the Drive–...
Page 238 CE Conformity B–5 Figure B.2 Filter Dimensions 3DF4353 and 3DF4354 Filter Dimensions 3DF4355 Filter Dimensions Publication 1397-5.0 — June, 2001...
Page 239 B–6 CE Conformity Figure B.2 cont. Filter Dimensions 3DF4357 Filter Dimensions 3DF4359 Filter Dimensions Publication 1397-5.0 — June, 2001...
Page 240 CE Conformity B–7 Figure B.3 Side Mounting the 3DF4359 Filter in the L Bracket Mounting the AC Line Inductor – Note: Many inductors are coated with varnish. Any varnish on the mounting area must be removed to ensure conductivity. See the manufacturer’s documentation for additional mounting instructions.
Page 241: Grounding Requirements
B–8 CE Conformity Grounding Requirements Star grounding must be used and must provide traditional product safety grounds, such as high current, low frequency, and high frequency noise control. System Power Ground – The common power distribution system found in European countries includes the grounded neutral of the WYE transformer, as shown in Figure B.4.
Page 242 CE Conformity B–9 Figure B.5 Termination of Shielded Cables using a Termination Fitting Shielded Cable Shielded Cable Strip Outer Layer of Shield ing as shown Figure B.6 Termination of Shielded Cables using a Termination Bracket Strip Outer Layer of Shield as shown Shielded Cable When using a conduit termination fitting to terminate the shield or...
Page 243: Wiring The Equipment
B–10 CE Conformity System ground must be extended to all connected enclosures and components by running a ground conductor with the power and signal conductors to these enclosures and components, as shown in Figure B.7. Follow the electrical cabinet guidelines described in this Appendix for all remote electrical enclosures.
Page 244 CE Conformity B–11 Internal Wiring Guidelines – All cables and wires must be run as closely to the panel as possible. AC, DC and control wires should be stacked and run as shown in Figure B.8. Figure B.8 Dressing Power and Control Wires 3 –...
Page 245 B–12 CE Conformity Wiring the AC Line Inductor – Install the Line Inductor between the line filter and the AC power input of the 1397 Drive as shown in Figure B.9. Wiring the Motor – Field and armature circuit wiring that is internal to the electrical cabinet must be: D Separated from all other wiring on the panel D As close to the ground plane as possible.
Page 246 CE Conformity B–13 Dynamic Braking Kit – The Standard dynamic braking resistor kits can be installed on the top of the electrical cabinet either in an expanded sheet metal enclosure or solid plate enclosure without impact on compliance. The kit enclosure can be used for the resistors and dynamic braking circuit.
Page 247 B–14 CE Conformity Figure B.10 Typical 1397 Wiring for EMC Compliance With I/O Expansion Board Installed 1397 Drive Publication 1397-5.0 — June, 2001...
Page 248 CE Conformity B–15 Figure B.11 Typical 1397 Wiring Diagram for EMC Compliance with Dynamic Braking Kit installed FUSE CNTL XFMR 1397 Drive Publication 1397-5.0 — June, 2001...
Page 249 B–16 CE Conformity End of Appendix Publication 1397-5.0 — June, 2001...
Page 250: High Ambient Temperature Conditions
Appendix Derating High Ambient Temperature The watts loss values provided in Table C.A is based on 40 degree C Conditions ambient and allow a 15 degree rise to 55 degree C (internal). If your application conditions require the enclosure to be mounted in a higher than 40 degree C ambient temperature, use Table C.B to derate the cabinet heat dissipation capacity.
Page 251: Derating For High Altitude
C–2 Derating Derating for High Altitude Altitude is also a factor in enclosure heat dissipation capability. All heat dissipation capacities in Table C.A are based on an altitude of 3300 feet (1000 meter) or less. At higher altitudes, air density, fan efficiency, and heat transfer efficiency are all decreased.
Page 252 Appendix Using SCANport Capabilities Chapter Objectives This appendix provides information for changing the default configuration to customize the way SCANport works for you. This Topic Starts on page: Understanding the Logic Status parameter Configuring the SCANport controls D–5 Setting the loss of communications fault D–5 Using the SCANport I/O image Logic Status Parameter...
Page 253 D–2 Using SCANport Capabilities You can attach any combination of Human Interface Modules (HIMs), Graphic Programming Terminals (GPTs), and/or SCANport gateway communications modules to any of the six SCANports. You can access ports 1 and 2 directly from the regulator board. To access ports 3, 4, and 5, you need to plug a Port Expander into port 2.
Page 254 Using SCANport Capabilities D–3 Configuring the SCANport SCANport consists of two parts: control and analog I/O. The Controls SCANport controls are functions that control the motor, such as start, stop, and jog. The control can come from up to six SCANport devices and one Terminal Board simultaneously.
Page 255 D–4 Using SCANport Capabilities If this bit is set: The owner is: Terminal Block SCANport device 1 SCANport device 2 SCANport device 3 SCANport device 4 SCANport device 5 SCANport device 6 NOTE: Bit 7 is not used in this application. NOTE: The SCANport device number is determined by the SCANport connection it is plugged into.
Page 256 Using SCANport Capabilities D–5 Setting the Loss of You can specify how you want to be notified if SCANport loses the Communications Fault connection to a port. If you want a communications Then: loss to be: Reported as a fault Set appropriate bit in LogicMask (p.
Page 257 D–6 Using SCANport Capabilities Within the 1397 Drive, the I/O image table resembles the following: Logic Command Logic Status 1397 (parameter 190) Controller Bit 0 Stop Bit 0 Ready Bit 1 Bit 1 Running Bit 2 Bit 2 Command Dir Logic Evaluation Block Logic Status (p.
Page 258 Using SCANport Capabilities D–7 SLC to SCANport Module: The following figure shows how the I/O image table for the SLC programmable controller relates to the 1397 Drive. In this example, the Drive is connected to channel 1 of the SLC module in enhanced mode.
Page 259 D–8 Using SCANport Capabilities DeviceNet Communications Module: The following figure shows how the I/O image table for a DeviceNet scanner relates to the 1397 Drive when a DeviceNet Communications Module is used. SCANport PLC, Scanner 1397 Drive 1203–Gx5 SLC, DeviceNet to SCANport Word 0 Logic Command...
Page 260 Using SCANport Capabilities D–9 Serial Communications Module: The following figure shows how the I/O image table for the programmable controller relates to the 1397 Drive when a Serial Communications Module is used. SCANport PLC, SLC, 1203–Gx2 1397 Drive DF1/DH485 to SCANport or PC N40:0–63 BTW Emulation ➀...
Page 261 D–10 Using SCANport Capabilities Remote I/O Communications Module: The following figure shows how the I/O image table for the programmable controller relates to the 1397 Drive when a Remote I/O Communications Module is used. SCANport Remote I/O PLC I/O 1397 Drive Communications Image Module...
Page 262 Using SCANport Capabilities D–11 Supported SCANport Messages: The 1397 Drive supports the following SCANport messages. The formats and methods to use these messages vary depending on the type of gateway used. Not all gateways support messaging or all message types. Consult your gateway manual(s) or application notes when determining the level for any gateway.
Page 263 D–12 Using SCANport Capabilities LOGIC STATUS FORMAT Bit 15 Bit 14 Bit 13 Bit 12 Bit 11 Bit 10 Bit 9 Bit 8 Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0 Enabled Reference Local Running...
Page 264 Using SCANport Capabilities D–13 User Parameter Values Use the tables on the following pages to record your particular parameter value setting for the current application. Name Default Value Name Default Value Anlg In 1 Maximum Current 150% Anlg In 2 Max Motor Speed Anlg In 3 Max Process Speed...
Page 265 D–14 Using SCANport Capabilities Name Default Value Name Default Value Tach Loss Angle Trim Range ADV SETUP 2 Trim Ref Source ADV SETUP 3 Trim Reference ADV SETUP 4 OCL Enble Src 0 (Register) Inertia Comp Reg ADV SETUP 5 Anlg In 1 Gain 1.000 MOP Accel Time...
Page 266 Using SCANport Capabilities D–15 Name Default Value Name Default Value Armature Delta DATA IN A1 Current Compound TP DATA IN A2 Field Delta DATA IN B1 Field Econ Active 0 (Not Active) DATA IN B2 Field Ref TP DATA IN C1 Future Use DATA IN C2 IR Comp TP...
Page 267 D–16 Using SCANport Capabilities Name Default Value Name Default Value Field Reference 4095 OCL Lead Freq 1.00 FLD Loop K–Fdbk 1.00 OCL Pos Limit 100% Fld Weak Ld Freq 0.30 OCL Neg Limit 100% Field Weaken Kp 0.80 OCL Ramp Time 10.0 sec Fld Weaken Level OCL Reference...
Page 268 Appendix Lifting Instructions Introduction This publication will guide you through the steps needed to properly lift and mount the following Drives on a vertical surface: • 1397 DC Drives (60-600 HP) ATTENTION: To guard against possible personal injury or equipment damage . . . •...
Page 269 E–2 Lifting Instructions Figure E.2 Mounting Hole Pattern 60 HP Drives 477.3 (18.79) 463.0 (18.23) 112.4 (4.43) 22.4 (0.88) 224.9 (8.86) 270.5 (10.65) Figure E.3 Mounting Hole Pattern 150 HP Drives 12.7 (0.50) 490.0 (19.29) 464.6 (18.29) 35.0 (1.38) 200.0 (7.87) 175.0 (6.89) 460.0 (18.11) Publication 1397-5.0 —...
Page 270 Lifting Instructions E–3 Figure E.4 Mounting Hole Pattern 300 HP Drives 599.0 (23.58) 12.7 240.0 230.0 67.5 (0.50") (9.45) (9.06) (2.66) 850.0 822.8 (33.46) (32.39) Figure E.5 Mounting Hole Pattern 600 HP Drives 671.6 mm (26.44) 15.0 mm 50.8 mm 261.6 mm 259.1mm (0.59")
Page 271 E–4 Lifting Instructions Insert properly sized and rated lifting hooks into the top two 1” holes of the Drive chassis (Figure E6). To limit pull in forces on the Drive, the lifting devices connected to the hooks must be long enough to make the angle between the chain and a vertical line extending up from the cabinet edge less than 45 degrees as illustrated in Figure E6.
Page 272 Index Control Transformer Tap Settings, Numbers 24V I/O Inputs, 4 26 Control Wiring Procedure, 2 31 24V Power Supply, 2 14 Cooling Airflow, 2 2 AC Line Connection, 2 19 DC Armature Fuses, 2 25 AC Line Filter Model Numbers, B 3 Derating for High Altitude, C 2 AC Line Fuses, 2 25 DeviceNet Communications Module,...
Page 273 Index I–2 Mounting Environment, 2 1 Mounting Hole Pattern, E 2 Ground System and Conduit Screen Mounting the AC Line Filter, B 4 Termination, B 10 Mounting the Drive, B 4 Grounding Procedures, 2 8 Grounding Requirements, B 8 Numeric Parameter Table, 5-6 Hidden Parameters, 5 100 HIM Description, 3 1 HIM Fault Display, 6 2...
Page 274 Index I–3 SCANport Messages, D 11 Selecting an AC Line Filter , B 2 Wire Size, Type & Class, 2 15 Selecting an AC Line Inductor , B 3 Wiring Clearance, 2 14 Serial Communications Module, D 9 Wiring Customer Interlocks, 2 36 Space Heaters, C 2 Wiring the AC Line Filter, B 11 Specifications, 1 4...
Page 275 Index I–4 This Page Intentionally Blank Publication 1397–5.0 – June, 2001...
Page 277 Americas: Rockwell Automation, 1201 South Second Street, Milwaukee, WI 53204-2496 USA, Tel: (1) 414.382.2000, Fax: (1) 414.382.4444 Europe: Rockwell Automation SA/NV, Vorstlaan/Boulevard du Souverain 36-BP 3A/B, 1170 Brussels, Belgium, Tel: (32) 2 663 0600, Fax: (32) 2 663 0640 Asia Pacific: Rockwell Automation, 27/F Citicorp Centre, 18 Whitfield Road, Causeway Bay, Hong Kong, Tel: (852) 2887 4788, Fax: (852) 2508 1846 Headquarters for Dodge and Reliance Electric Products Americas: Rockwell Automation, 6040 Ponders Court, Greenville, SC 29615-4617 USA, Tel: (1) 864.297.4800, Fax: (1) 864.281.2433...

Rockwell Automation Allen-Bradley 1397 User Manual

Introduction

Installation

Chapter 3 Programming Terminal

Chapter 4 Start-Up and Adjustment

Chapter 5 Programming Parameters

Troubleshooting

Appendix A Firmware Block Diagram

Appendix B

Appendix C

Quick Links

Related Manuals for Rockwell Automation Allen-Bradley 1397

Summary of Contents for Rockwell Automation Allen-Bradley 1397

Table of Contents