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Tanco 404 S Operator's Handbook Manual

Mini bale wrapper
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404 S/M MINI BALE WRAPPER
MODELS:
•
404 M – Linkage mounted with cut and start, tipping facility and manual control
•
404 S -- Linkage mounted without cut and start or tipping facility
TANCO AUTOWRAP
OPERATORS HANDBOOK
WD03-404 S/M
1
Tanco Autowrap 404 S/M
Operator's manual

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Summary of Contents for Tanco 404 S

  • Page 1 TANCO AUTOWRAP 404 S/M MINI BALE WRAPPER OPERATORS HANDBOOK WD03-404 S/M MODELS: • 404 M – Linkage mounted with cut and start, tipping facility and manual control • 404 S -- Linkage mounted without cut and start or tipping facility...
  • Page 2 Photocopy and fill out the warranty claim form attached to the back of this manual. List the details of the machine, its serial number and the part number of the damaged part. Consult with your Tanco dealer (supplier) and have him forward your claim and the damaged item to Tanco.

  • Page 3: Table Of Contents

    Tanco Autowrap 404 S/M Operator’s manual USER’S MANUAL MINI WRAP 404 S/M CHAP. CONTENTS PAGE INTRODUCTION SAFETY PRECAUTIONS GENERAL INFORMATION ON BALE WRAPPING SETTING UP / MOUNTING OF THE MACHINE MOUNTING OF PLASTIC FILM 11-12 ADJUSTMENTS I USE OPERATING INSTRUCTION...
  • Page 4 Tanco Autowrap 404 S/M Operator’s manual Fig 1.- 404 S/M Model Roller Support Roller Tipping Frame Film Dispenser Cut & Start Control Valve...

  • Page 5: Introduction

    MINI WRAP 404 S/M is hydraulically driven by the tractors hydraulic system, and is easy to operate with Autostop function and RDS wrap controller. The MINI WRAP 404 S/M is designed to be a simple and effective bale wrapping machine square bales.

  • Page 6: Safety Precautions

    Operator’s manual SAFETY PRECAUTIONS TANCO AUTOWRAP Ltd does not take the responsibility for damages that may occur on machine, persons or other equipment, because of the machine NOT being used as described in this manual, or because of the safety precautions NOT being followed.
  • Page 7 Operator’s manual DANGEROUS AREAS. TANCO AUTOWRAP Ltd has given the safety to the operator the highest priority, but it is still impossible to secure oneself of every danger area on the machine. Therefore we will now go through some of the dangers that can occur when using the Mini Wrap bale wrapper.

  • Page 8: General Information On Bale Wrapping

    Tanco Autowrap 404 S/M Operator’s manual GENERAL INFORMATION ON BALE WRAPPING. THE PRINCIPLE. The advantages of round/square bale silage are many, and include fewer feed units, a flexible harvesting system, large capacity and the possibility of selling feed units. In principle, the same fermentation processes occur whether the fodder is placed in a silo or pressed into bales and packed in plastic, i.e.
  • Page 9 Tanco Autowrap 404 S/M Operator’s manual rodents. If the plastic is pierced, it must be sealed with weatherproof, hard-wearing tape, preferably under the outermost layer of plastic. Ensure that the hole is adequately sealed. The best wrapping results are obtained by...

  • Page 10: Setting Up / Mounting Of The Machine

    Tanco Autowrap 404 S/M Operator’s manual SETTING UP / MOUNTING OF THE MACHINE. Mounting the Lower link pins. Attach the lower link pins to the machine and tighten the nuts. Mount the Film Dispenser. Adjust the height on the Dispenser so that the middle of the plastic meets with the bale’s center.

  • Page 11: Mounting Of Plastic Film

    Replace the locking bolt and the splint. The Tanco film Dispenser supplied with all 404 machine is capable of using several different sizes of film rolls. 500 mm, 360 mm and 250 mm plastic film can all be used but care must be taken that the correct level of overlap is used as you need turntable roller speeds for different films.
  • Page 12 Tanco Autowrap 404 S/M Operator’s manual 5.6 Tanco Dual stretch Film Dispenser Some Tanco Autowrap machines can optionally be fitted with a patented dual stretch gear system. This system enables a quick change of stretch levels on the Film Dispenser.
  • Page 13 Tanco Autowrap 404 S/M Operator’s manual...
  • Page 14 By the next turn this line should just be covered. It is now possible to use ether the 500mm, 360mm or 250mm film on the MINI WRAP 404EH. The machine is generally delivered set up for use with the 360mm film. Tanco recommend this size of film for best results.

  • Page 15: Operating Instruction

    Lower the turntable down again. Then place a new bale on top of the rollers, and attach the film to the bale (404 S only), and start wrapping. Now the plastic film from the last should be cut off. Fasten the film end, if necessary, with some weatherproof tape.

  • Page 16: Controller Manual

    Tanco Autowrap 404 S/M Operator’s manual 8. Controller Manual 8.1. Introduction What can it do? 8.2. The control switches 8.3. Using the instrument 8.3.1. Channel 1 - Current/Target Wraps display 3.1.1 Manually reset Current Wraps to zero 3.1.2 Program Target Wraps 3.1.3 Program Early Warning Alarm...
  • Page 17 Tanco Autowrap 404 S/M Operator’s manual 8.1. Introduction The instrument has 6 channel functions with an illuminated 4 digit LCD display, 5 switches to control all functions and an internal alarm. An external alarm is optional. The instrument is normally powered on via the vehicle ignition circuit and recalls the function displayed when the instrument was last used.
  • Page 18 Tanco Autowrap 404 S/M Operator’s manual Channel 6 Bale Wrapping Speed 8.3. Using the Instrument 8.3.1 Channel 1 - Current/Target Wraps Display Press to select The left-hand section shows the current number of wraps and the right hand section shows the target number.
  • Page 19 Tanco Autowrap 404 S/M Operator’s manual 8.3.1.2 Programme the Target Wraps Press to select Hold continuously. The third digit flashes. Hold to cycle to the required digit then release, otherwise press once… The fourth digit flashes. Hold to cycle to the required digit.
  • Page 20 Tanco Autowrap 404 S/M Operator’s manual 8.3.2 Channel 2 - Store Totals When bale wrap is complete, one of eight pre-selected memory store totals A, b, C, d, E, F, G, or H, is automatically advanced by 1. Store totals can be reset individually.
  • Page 21 Tanco Autowrap 404 S/M Operator’s manual 8.3.3 Channel 3 – Part Total When the bale wrap is complete, the part total is automatically advanced by 1. The part total can be reset at any time 8.3.3.1 Display Part Total Press to select Part total displays for 5 seconds then defaults to channel 1.
  • Page 22 Tanco Autowrap 404 S/M Operator’s manual 8.3.5 Channel 5 - Bale Wrapping Rate Displays number of bales wrapped per hour. The time period over which the rate is averaged may be re-started at any time. 8.3.5.1 Display Bale Wrapping Rate Press to select 8.3.5.2 Reset Timing Period...
  • Page 23 Tanco Autowrap 404 S/M Operator’s manual Hold to cycle to the desired digit, then release, otherwise press once… The fourth digit flashes. Hold to cycle to the required digit. Release all. 8.3.7 Film Break Alarm Only operational where optional film break sensor is installed (see parts book).
  • Page 24 Tanco Autowrap 404 S/M Operator’s manual 8.4 404 M/S Sensors. Rotate Senor – Left Hand one only Rotate sensor Magnet...

  • Page 25: Periodic Maintenance

    Tanco Autowrap 404 S/M Operator’s manual PERIODIC MAINTENANCE BEARINGS. All ball-bearings are packed with grease, and do not need any more maintenance. DISPENSER. The Gears under the plastic cover on the dispenser should be greased once a week or as required.

  • Page 26: Check Points Before Troubleshooting

    Tanco Autowrap 404 S/M Operator’s manual 10.0 CHECK POINTS BEFORE TROUBLE SHOOTING. In this chapter we have some general check points that have to be examined first if something is wrong with the machine. In chapter 11.0 we have a more detailed trouble shooting.

  • Page 27: Trouble Shooting

    Tanco Autowrap 404 S/M Operator’s manual 11.0 TROUBLE SHOOTING BEWARE OF MOVING PARTS WHEN TESTING THE MACHINE. 11.1 THE MACHINE DOES NOT WORK. The gauge shows that there is enough pressure but there is no reaction from the machine. The problem can be that one or both of the quick couplers are not opening to let the oil through.
  • Page 28 Tanco Autowrap 404 S/M Operator’s manual There are 3 basics which must ALWAYS be followed if the machine is to function correctly.

  • Page 29: Hydraulic Chart

    Tanco Autowrap 404 S/M Operator’s manual 12.0 HYDRAULIC CHART 404 M Hydraulic circuit diagram...
  • Page 30 Tanco Autowrap 404 S/M Operator’s manual 404 S Hydraulic Circuit...
  • Page 31 Tanco Autowrap 404 S/M Operator’s manual 13.0 OPEN / CLOSED CENTRE CONVERSION Most tractors are fitted with Open Centered Hydraulic systems. For this reason, our valves are set-up as standard for open centers. However some tractors (e.g. John Deere) use closed centered systems.

  • Page 32: Warranty Claim Form

    Tanco Autowrap 404 S/M Operator’s manual 14. Warranty claim form Workshop details Customer details Name & address; Engineer’s name(‘s) & date started; Location of work carried out; Contact number and Name Individual times & dates spent on job; Machine details Date &...

  • Page 33: Declaration Of Conformity

    Tanco Autowrap 404 S/M Operator’s manual Warranty Y /N ____ Claim No ___________ EU DECLARATION OF CONFORMITY ACCORDING TO DIRECTIVES 89/392/336/EEC AS AMENDED Manufacture: TANCO AUTOWRAP LTD BAGENALSTOWN CO CARLOW IRELAND CERTFIES THAT THE FOLLOWING PRODUCT: AUTOWRAP MODEL: 404 S/M SERIAL NO.:...

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