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Tanco 580A Manual

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Manual 1080A & 580A TANCO CONTROLLERS Page1 of 28
580A controller version
1080A controller version.
The TANCO wrapper machine controller is an advanced automatic system. It both control and
monitors the moving machine parts and thereby provides for an optimal efficient and safe
machine operation. The system gives detailed instructions and messages via the 40 character
alphanumeric display, enabling the operator to monitor the operation of the wrap machine at any
instant.
The system is equipped with various test facilities, warning messages, error messages and
instructions making the system superior in terms of facilities, service and operation.

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Summary of Contents for Tanco 580A

  • Page 1 580A controller version 1080A controller version. The TANCO wrapper machine controller is an advanced automatic system. It both control and monitors the moving machine parts and thereby provides for an optimal efficient and safe machine operation. The system gives detailed instructions and messages via the 40 character alphanumeric display, enabling the operator to monitor the operation of the wrap machine at any instant.
  • Page 2 THE DISPLAY UNIT AND PANEL FUNCTIONS SWITCH EXPLANATION. FUNCTIONS Fig1 Tip off the bale on manual instruction. Fig2 Tip table back to horizontal on manual instruction. Fig3 Close cutter on manual instruction. Fig4 Open cutter on manual instruction. Fig5 Lower load arm on manual instruction. Fig6 Raise load arm on manual instruction.
  • Page 3 At the operator level there is a number of menus enabling the operator to perform various tests and adjustments to the machine operation. Should adjustments of parameters that not are accessible to the operator be required, please contact the TANCO dealer or TANCO. FOR NEXT DISPLAY INDICATION DESCRIPTION.
  • Page 4 ( not a reset able facility.) The operator may here change some parameters relating to the SETUP ( 580A,TRAILED ) machine in order to alter the PRESS SET TO ENTER machine cycle, sensor setup, hydraulic flow table selection and...
  • Page 5 Manual 1080A & 580A TANCO CONTROLLERS Page5 of 28 FOR NEXT DISPLAY INDICATION VIEW DESCRIPTION. DEPRESS WELCOME TO SETUP! Defines the loading position 90 ROTATE 90 DEGREES AFTER degrees counter clockwise to the TIP FORWARD TO SENSOR:YES offloading position. ROTATE 90 DEGREES...
  • Page 6 FOR NEXT DISPLAY INDICATION VIEW DESCRIPTION. DEPRESS TEST KEYS PRESSED: Enables the testing of each push XXX.XXX button on the control panel. TEST SWITCHES Enables the testing of each function ACTIVATED:XXXX.XXXX.XX switch on the control panel. Enables the testing of each relay TEST RELAYS, 0=OF output function for the hydraulics on XXXXX.XXXXX.XXXXX (12)
  • Page 7 16: 16). Now yet an AUTO command will offload the bale. SETTING UP THE SYSTEM: All functions are pre-adjusted from the TANCO factory and commonly the only required adjustment is the turntable revolutions required. CYCLE PROGRAMMING.
  • Page 8 DISPLAY INDICATION. DESCRIPTION. To exit programming of required turntable revolutions, push the EXIT button. The bale counter number ( in this case counter number 1 ), will flash and WRAP CYCLE 0 : 25 the counter number is now changeable. The unit contains 9 individual BALES : counters and 1 counter for...
  • Page 9 Manual 1080A & 580A TANCO CONTROLLERS Page9 of 28 DISPLAY. WRAP CYCLE: 10 : 20 COUNTER 1 A= Offload position. Between Load and offload 270 degrees. C= Load position. b= Between Offload and load position 90 degrees Loss of orientation may occur if the controller suffers power loss during a wrap cycle and the power loss occurs less than 3-4 revolutions before the cycle is completed.
  • Page 10 lowered to standby position to collect the 2nd bale, the load arm sensor is activated. When lifting the bale and the loading arm reaches the STANDBY position., the loading arm sensor will deactivate the load arm lifting function, preventing collision with the turntable. After the bale in process is completed an AUTO command will tip off the bale and when the table again is horizontal, yet an AUTO command will load the new bale from the loading arm onto the table, again provided the system is defined to (...
  • Page 11 Manual 1080A & 580A TANCO CONTROLLERS Page11 of 28 3. TESTING THE CONTROL PANEL PUSH BUTTONS. When the display below is shown, an activation of the function select buttons will cause the display to write which button is pushed. The menu and programming buttons maintains their original purpose and the only button which will show a status change are the set, stop and“...
  • Page 12 Depress the key several times until the display below is shown. DEPRESS DEPRESS SEVERAL TIMES TO FIND THE DISPLAY When testing a function e.g. Table rotate, a number of outputs are activated simultaneously as other devices usually are required activated at the same time such as the beacon and slow speed during the start of the wrapping cycle.
  • Page 13 Manual 1080A & 580A TANCO CONTROLLERS Page13 of 28 WIRING / TERMINATION / AMP PIN AND FUNCTION TABLE. Wire and AMP number Terminal number Input & output function Table slow/fast Load arm down Load arm up Table forward Table reverse 6&16...
  • Page 14 TESTING INDIVIDUAL FUNCTIONS. When testing a function for example turntable rotate, a number of outputs are activated simultaneously. Also other devices are usually required activated at the same time such as the beacon, JD and the speed valve for all functions except when wrapping slow at the start of the wrapping and when the loading arm is raised or lowered during the wrapping cycle.
  • Page 15 Manual 1080A & 580A TANCO CONTROLLERS Page15 of 28 TERMINATIONS The cutter open function requires that terminals 1,7,A AND B, present 12-volt on their respective outputs when the function is active. Note that the A terminal is the JD function with an inverted output, meaning that the terminal when inactive presents 12 volt on the terminal and is ground when active.
  • Page 16 BACK/UP MODE In the event of break down of the controlling circuitry, it is possible to operate the system in backup mode, bypassing the actual controller, enabling the continuing work. Computer rear view. RUBBER CAP. Back/up switch 1: Disconnect the power 2: Remove the rubber cap 3:Switch from right to left position The display will now show...
  • Page 17 Manual 1080A & 580A TANCO CONTROLLERS Page17 of 28 RECIEVER. wire no 1 = 0 volt ( ground) wire no 2= 12 volt 3 YELLOW wire no 3= signal. ( see drawing of termination box ) DISPLAY ERROR MESSAGES. DISPLAY MESSAGE EXPLANATION The load provided by the hydraulic circuit has caused the supply voltage to drop to a level below the acceptable limit.
  • Page 18 DISPLAY USER SECTION ONLY WRAP CYCLE: 0-16 / Programmable user cycle. Counter 3 are the bale counter in use at present.( 580A) BALECOUNTER 3: 345 X Programmable user cycle. Counter 3 are WRAP CYCLE: 0-20 / the bale counter in use at present.(...
  • Page 19 Manual 1080A & 580A TANCO CONTROLLERS Page19 of 28 SERVICE LEVEL SERVICE LEVEL Secret entry code for the service level. SERVICE CODE: 600 Should not be available to the user. THE DISPLAY MUST BE SHOWING PUSH SET, MENU +,EXIT WRAPCYCLE IN ORDER TO GATN ENTRY.
  • Page 20 SERVICE LEVEL SERVICE LEVEL When the display shows this message, the audio alarm may be switched on/off and the AUDIO & DISPLAY. display contrast may be varied. The display Press SET to enter. contrast is also always adjustable directly on the menu up and down buttons. AUDIO ALARM: ON maximum contrast is 100 and minimum is 0.

  • Page 21: Table Of Contents

    Manual 1080A & 580A TANCO CONTROLLERS Page21 of 28 SERVICE LEVEL SERVICE LEVEL The amount of time the load arm hydraulics is to active in the upward movement during RAISE LOADARM loading. The time is counted from the DURATION (H):5.0 release of the load arm sensor.
  • Page 22 SERVICE LEVEL SERVICE LEVEL The length of time, which the electric cutter ENGAGE ( CLOSE ) is to be active during the cutting cycle to ELECTRIC CUTTER ( H ): 5.5 approach the spring release device. Determines the distance the turntable is permitted to maintain full speed into the ROTATE FAST, START final revolution before switching to slow...

  • Page 23: Position ( Sensor Level )

    Manual 1080A & 580A TANCO CONTROLLERS Page23 of 28 SERVICE LEVEL SERVICE LEVEL The hydraulics will remain active for this ADDITIONAL time during the lowering TIP DOWN cycle. The tip up to cutter sensor time is DURATION (H):3.5 measured by the system and reused on the lowering cycle ensuring that the table is lowered as much as possible.
  • Page 24 SERVICE LEVEL SERVICE LEVEL ENTERING THE REPEAT CYCLE (DEMO PURPOSE ONLY). THE CODE NUMBER 400. PUSH SET, DISPLAY MUST BE SHOWING WRAP MENU+ ,EXIT SIMULTANEOUSLY. CYCLE IN ORDER TO ENTER THE MODE. Service level facility only. A yes answer will cause the machine to repeat all functions without the instruction of the operator.

  • Page 25: Load Arm Up To Down Delay (H)

    Manual 1080A & 580A TANCO CONTROLLERS Page25 of 28 In order to achieve automatic loading of LOAD ARM UP/DOWN the bale a load arm sensor is required SENSOR INCLUDED : YES installed. HARDWARE TEST Entering the hardware test program. PRESS SET TO ENTER.
  • Page 26 Tanco 1080 010-5-0091) (116-7-0032 MOM MOM MOM OFF OFF OFF MOM MOM MOM 116-7-0033 116-7-0512 010-5-0085 116-7-0513 IR RECIEVER (003-1-0600 tional (110-0-4000 ( not terminated (RO) (CUT) not terminated 110-0-4000 (LDD) 110-0-2500 116-0-0080 116-0-0080 116-0-0080 (CG) 116-0-0080 tional with IR...

  • Page 27: Electric Cutter

    Manual 1080A & 580A TANCO CONTROLLERS Page27 of 28 Termination changes to be made in the RDS function and Wire and termination box Terminal Input & output wire colors are if replacing a number function stated where number PRE 2000 square...
  • Page 28 Termination changes to be made in the RDS function and Wire and termination box Terminal Input & output wire colors are if replacing a number function stated where number PRE 2000 square required bale controller with a 2000 controller. Ground Ground Remain Not used with...

This manual is also suitable for:

1080a