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Tanco A Series Operator's Handbook Manual

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A200 EH Autowrap
Innovation in Agricultural Machinery
OPERATOR'S
handbook
A200 EH/V.01-19-ENG

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  • Page 1 A200 EH Autowrap Innovation in Agricultural Machinery OPERATOR’S handbook A200 EH/V.01-19-ENG...

  • Page 2: Table Of Contents

    Tanco Autowrap - A200 EH Operator’s Manual TABLE OF CONTENTS Chapter Contents Page SAFETY DECALS INTRODUCTION TECHNICAL SPECIFICATIONS SAFETY PRECAUTIONS BALE WRAPPING MACHINE SETUP CONTROLLER INFORMATION ELECTRO-HYDRAULICS TROUBLESHOOTING MAINTENANCE GUARANTEE DECLARATION OF CONFORMITY...

  • Page 3: Safety Decals

    Tanco Autowrap - A200 EH 1. SAFETY DECALS Operator’s Manual The following safety decals have been placed on your machine in the areas indicated. They are intended for your personal safety and for the safety of the other people working with you.

  • Page 4: Introduction

    This manual is meant to explain how TANCO AUTOWRAP A200 EH is setup, attached to tractor, used and how it works, and shall together with the spare part’s list be a reference for maintenance and troubleshooting.
  • Page 5 Tanco Autowrap - A200 EH 2. INTRODUCTION Operator’s Manual Item No. Description Chassis Turntable Cut & Start Dispenser 3 Point Linkage Bale Drop Mat...

  • Page 6: Technical Specifications

    Oil Amount (Max / Min) 25 lts/min) Maximum Counter Pressure 10 bar Electrical Connection 12 V DC NB: Tanco Autowrap Ltd. reserves the right to modify the construction and/or technical specifications without warning and without rights to changes on already delivered products.
  • Page 7 Tanco Autowrap - A200 EH 3. TECHNICAL SPECIFICATIONS Operator’s Manual 2296 1890...

  • Page 8: Safety Precautions

    Tanco Autowrap - A200 EH 4. SAFETY PRECAUTIONS Operator’s Manual GENERAL SAFETY RECOMMENDATIONS Basic Principles Before operating the machine, always ensure that the tractor and machine meet with work safety and road traffic regulations. In addition to recommendations given in this manual, legislation on work safety and accident prevention must also be respected.
  • Page 9 Tanco Autowrap - A200 EH 4. SAFETY PRECAUTIONS Operator’s Manual Before operating the machine, ensure that all safety guards are firmly in place and in good condition. If worn or damaged, replace immediately. Before operating the machine, check the tightness of all nuts and bolts, particularly on fixing elements (blades tines, knives, spades etc.).
  • Page 10 Check safety guards regularly, particularly those that are subject to wear. Replace immediately if damaged. Spare parts used must be in accordance with specifications and standards as defined by the manufacturer. Use only genuine TANCO parts. Before any electric welding is carried out on tractor or attached machine, disconnect generator and battery terminals.
  • Page 11 Tanco Autowrap - A200 EH 4. SAFETY PRECAUTIONS Operator’s Manual Fig 4.1 Propping Tip Frame Special Safety Instructions Stop engine of the tractor before working on machine. Use the Safety Bar (1) to prop up the Tip Frame (2) before attempting to carry out work in this area.

  • Page 12: Bale Wrapping

    Tanco Autowrap - A200 EH 5. BALE WRAPPING Operator’s Manual Bale Wrapping Principles The advantages of round bale silage are many, and include fewer feed units, a flexible harvesting system, large capacity and the possibility of selling feed units. In principle, the same fermentation processes occur whether the fodder is placed in a silo or pressed into bales and packed in plastic, i.e. lactic acid fermentation in anaerobic conditions.
  • Page 13 Tanco Autowrap - A200 EH 5. BALE WRAPPING Operator’s Manual Bales should be stored in the shade as far as possible. This reduces the danger of air leakage in the bales. A bale which is stored in sunlight and which therefore undergoes greater swings in temperature “pumps in”...

  • Page 14: Machine Setup

    Three Point Linkage TANCO AUTOWRAP A200 EH model is intended for rear mounting to the three point linkage, Category 2. When attached to three point linkage, make sure the machine is level across the tractor. Tighten up and lock the lifting arms so there is no sideways movement.
  • Page 15 Tanco Autowrap - A200 EH 6. MACHINE SETUP Operator’s Manual A200EH Controller The A200EH electronic controller activates the automatic functions of the machine and also enables the operator to manually operate the A200 EH Control Box machine. This unit should be mounted in the tractor cab within in reach and where it can be conveniently viewed by the operator. A suc- tion pad is supplied with the controller, this should be used mount it (usually to the side window of the cab).
  • Page 16 Tanco Autowrap - A200 EH 6. MACHINE SETUP Operator’s Manual Mounting of Plastic Film (See Fig. 6.6 & 6.7) When loading a plastic roll, first ensure the Top Cone is pushed up to the latched position, then push back the Dispenser Insert until held in position by the Bottom Latch.
  • Page 17 Tanco Dual Stretch Dispenser Gear Bolt All Tanco Autowrap machines are supplied with a patented dual stretch gear system. This system enables a quick change of stretch levels on the Film Dispenser. If the Gear Bolt is fitted in Position 1 (See Fig. 6.8), the top set of gears provide the stretch @ 70%.
  • Page 18 Tanco Autowrap - A200 EH 6. MACHINE SETUP Operator’s Manual Support Rollers To allow for stability of the bale during the wrapping process the support rollers can be adjusted different sized bales. It is important that the support rollers are adjusted so that the bale is in the middle of the table.
  • Page 19 Tanco Autowrap - A200 EH 6. MACHINE SETUP Operator’s Manual Chain Tensioning (See Fig 6.11) The roller drive chain is located inside the plastic guard. To adjust the chain tension loosed the bearing mounting bolts (2). Use the adjusting screw (4) to move the bearing and so adjust the chain tension.

  • Page 20: Controller Information

    A200 EH Controller The Tanco Autowrap Bale Wrap Controller enables the operator to monitor and control the operation of the bale wrapper at any stage of the wrapping cycle. . There are 2 operating modes – Automatic and Manual. The Automatic Mode permits ‘one-touch wrapping’ to ease the workload on the operator. The controller is fully programmable to optimise wrapping performance.
  • Page 21 Tanco Autowrap - A200 EH 7. EH CONTROLLER INFORMATION Operator’s Manual A 2-line, 32 character dot matrix , back-lit display shows in the normal 4-way Menu switch to operating mode: Set No. of wraps Current No. of wraps Change/reset bale sub-total Target No.
  • Page 22 Tanco Autowrap - A200 EH 7. EH CONTROLLER INFORMATION Operator’s Manual Operation in Automatic mode The controller is generally used in automatic mode. AUTOLOAD On the A200 model if a time is set for Load Up (5.0 approximately) in Operators Setup, then bale loading is incorporated into the automatic cycle for complete ‘one touch wrapping’ . If Load Up is set to time 0.0, the bale loading must be performed manually...
  • Page 23 Tanco Autowrap - A200 EH 7. EH CONTROLLER INFORMATION Operator’s Manual Manually interrupting an automatic wrapping cycle Press the STOP switch. Pressing the R3 switch after switching the controller back on will resume the auto-wrap cycle from where it stopped.
  • Page 24 Tanco Autowrap - A200 EH 7. EH CONTROLLER INFORMATION Operator’s Manual The Display Menu The Display menu is divided into 3 sections. At the top level are the settings used during the daily work with the machine – i.e. Store totals and No. of Wraps. The Operator Setup’...
  • Page 25 Tanco Autowrap - A200 EH 7. EH CONTROLLER INFORMATION Operator’s Manual Selecting a Store Total There are 10 individual memory registers labelled ‘Store A’ to ‘Store J’ for bale totals. Each time a bale cycle is completed, the currently selected store total and the grand total increments by 1.
  • Page 26 Operator’s Manual Operator Setup Menu The default settings for the machine are developed by Tanco for optimal operation of the machine. However, the operator can change certain parameters in the ‘Operator Setup’ menu to take account of operational conditions. Menu No.

  • Page 27: Electro-Hydraulics

    Tanco Autowrap - A200 EH 8. ELECTRO-HYDRAULICS Operator’s Manual Electro-Hydraulics Note: There are 3 basics, which must ALWAYS be followed if the machine is to function correctly. Free Return; Max 10 bar Working Pressure; 185 bar (Direct to Tank) Voltage; 12 V...
  • Page 28 Tanco Autowrap - A200 EH 8. ELECTRO-HYDRAULICS Operator’s Manual (resume) AUTO AUTO START STOP AUTO START STOP...
  • Page 29 Tanco Autowrap - A200 EH 8. ELECTRO-HYDRAULICS Operator’s Manual...

  • Page 30: Troubleshooting

    Tanco Autowrap - A200 EH 9. TROUBLESHOOTING Operator’s Manual Check Points Prior to Troubleshooting There are some general check points that have to be examined first if something is wrong with the machine. There are three basic assumptions that have to be fulfilled for the machine to function properly;...
  • Page 31 Tanco Autowrap - A200 EH 9. TROUBLESHOOTING Operator’s Manual Area Problem Remedy Hydraulic Oil supply under high Hydraulic feed or return couplings not properly engaged. pressure immediately the tractor hydraulic lever is Hydraulic couplings connected to a double acting supply on the tractor and supply is in the wrong direction. This can cause the engaged.
  • Page 32 Tanco Autowrap - A200 EH 9. TROUBLESHOOTING Operator’s Manual Area Problem Remedy Film Cut and Start Cut and start is closed The diverter valve on the tipping frame is activated too soon. Change the bolt to a lower hole in the link.

  • Page 33: Maintenance

    Tanco Autowrap - A200 EH 10. MAINTENANCE Operator’s Manual Periodic Maintenance Bearings All ball-bearings are packed with grease, and do not need any more maintenance. Pre-Stretcher If the machine is in daily use, the Gears under the plastic cover on the dispenser should be greased with P.T.F.E. based grease to gears every 50hrs..
  • Page 34 Tanco Autowrap - A200 EH 10. MAINTENANCE Operator’s Manual Lubrication 1. Drive Chain & Sprocket - Grease every 24 hours 2. Drive & Idler Roller Bearings - Grease every 24 hours 3. Tip Frame Pivot Pins - Grease every 24 hours 4.

  • Page 35: Guarantee

    1: Immediately, stop using the machine. 2: Consult with your Tanco dealer (supplier). He/She can download a warranty claim form on-line. This should be filled out and e-mailed to distributor and forwarded to relevant contact person in Tanco. Please ensure all relevant information is included on this form...

  • Page 36: Declaration Of Conformity

    Tanco Autowrap - A200 EH 12. DECLARATION OF CONFORMITY Operator’s Manual EC DECLARATION OF CONFORMITY ACCORDING TO DIRECTIVES 2006/42/EC Manufacturer: Tanco Autowrap Ltd Bagenalstown Co. Carlow IRELAND CERTIFIES THAT THE FOLLOWING PRODUCT: TANCO AUTOWRAP MODEL: A200 EH Autowrap SERIAL NO: D13-250 - D13-350 To which this declaration relates, corresponds to the essential requirements of the Directive 2006/42/EC.
  • Page 37 Tanco Autowrap - A200 EH Ersatzteilliste / Spare Parts Manual / Liste des pièces de rechange...
  • Page 38 3. Lors de la commande, vous devrez mentionner le numéro de série et le numéro de modčle de la machine. 4. Vous devez effectuer toutes les commandes auprès de votre revendeur Tanco local et les faxer ou les envoyer par e-mail à Tanco Autowrap.
  • Page 39 Tanco Autowrap - A200 EH Ersatzteilliste / Spare Parts Manual / Liste des pièces de rechange BENENNUNG DESCRIPTION DESIGNATION KAPITEL SEITE CHAPTER PAGE CHAPITRE PAGE Fahrgestell-Baugruppe Chassis Assembly Châssis 1.1 Feste Achse 1.1 Fixed Axle 1.1 Essieu fixe 1.2 Lastarm 1.2 Load Arm...
  • Page 40 Tanco Autowrap - A200 EH 1. FAHRGESTELL-BAUGRUPPE Ersatzteilliste / Spare Parts Manual / Liste des pièces de rechange 1. CHASSIS ASSEMBLY 1. CHÂSSIS...
  • Page 41 Tanco Autowrap - A200 EH 1.3 FOLIENWICKELHALTERUNG UND VORSTRECKERBEFESTIGUNG Ersatzteilliste / Spare Parts Manual / Liste des pièces de rechange 1.3 FILM ROLL HOLDER & DISPENSER MOUNITNG 1.3 SUPPORTS DE ROULEAUX DE FILM & DISTRIBUTEUR cification A 8.4 A 13...
  • Page 42 Tanco Autowrap - A200 EH 1.3 FOLIENWICKELHALTERUNG UND VORSTRECKERBEFESTIGUNG Ersatzteilliste / Spare Parts Manual / Liste des pièces de rechange 1.3 FILM ROLL HOLDER & DISPENSER MOUNITNG 1.3 SUPPORTS DE ROULEAUX DE FILM & DISTRIBUTEUR POS. NR. TEILE NR. STUCK...
  • Page 43 Tanco Autowrap - A200 EH 1.4 HAUPTVENTILBEFESTIGUNG Ersatzteilliste / Spare Parts Manual / Liste des pièces de rechange 1.4 MAIN VALVE MOUNITNG 1.4 VANNE PRINCIPALE...
  • Page 44 Tanco Autowrap - A200 EH 1.4 HAUPTVENTILBEFESTIGUNG Ersatzteilliste / Spare Parts Manual / Liste des pièces de rechange 1.4 MAIN VALVE MOUNITNG 1.4 VANNE PRINCIPALE POS. NR. TEILE NR. STUCK BENENNUNG DESCRIPTION DESIGNATION TECHNISCHE ANGABEN POS. NR. PART NR. QUANTITY TECHNICAL DATA POS.
  • Page 45 Tanco Autowrap - A200 EH Ersatzteilliste / Spare Parts Manual / Liste des pièces de rechange...
  • Page 46 Tanco Autowrap - A200 EH 2. AUFSTELLRAHMEN-BAUGRUPPE Ersatzteilliste / Spare Parts Manual / Liste des pièces de rechange 2. TIP FRAME ASSEMBLY 2. ASSEMBLAGE DU BÂTI DE BASCULEMENT...
  • Page 47 Tanco Autowrap - A200 EH 2.1 AUFSTELLRAHMENBEFESTIGUNG Ersatzteilliste / Spare Parts Manual / Liste des pièces de rechange 2.1 TIP FRAME MOUNTING 2.1 MONTAGE DU BÂTI DE BASCULEMENT...
  • Page 48 Tanco Autowrap - A200 EH 2.1 AUFSTELLRAHMENBEFESTIGUNG Ersatzteilliste / Spare Parts Manual / Liste des pièces de rechange 2.1 TIP FRAME MOUNTING 2.1 MONTAGE DU BÂTI DE BASCULEMENT POS. NR. TEILE NR. STUCK BENENNUNG DESCRIPTION DESIGNATION TECHNISCHE ANGABEN POS. NR.
  • Page 49 Tanco Autowrap - A200 EH 2.2 GETRIEBEBEFESTIGUNG Ersatzteilliste / Spare Parts Manual / Liste des pièces de rechange 2.2 GEAR MOUNTING 2.2 MONTAGE DE L’ENGRENAGE...
  • Page 50 Tanco Autowrap - A200 EH 2.2 GETRIEBEBEFESTIGUNG Ersatzteilliste / Spare Parts Manual / Liste des pièces de rechange 2.2 GEAR MOUNTING 2.2 MONTAGE DE L’ENGRENAGE POS. NR. TEILE NR. STUCK BENENNUNG DESCRIPTION DESIGNATION TECHNISCHE ANGABEN POS. NR. PART NR. QUANTITY TECHNICAL DATA POS.
  • Page 51 Tanco Autowrap - A200 EH Ersatzteilliste / Spare Parts Manual / Liste des pièces de rechange...
  • Page 52 Tanco Autowrap - A200 EH 3. DREHTISCH-BAUGRUPPE Ersatzteilliste / Spare Parts Manual / Liste des pièces de rechange 3. TURNTABLE ASSEMBLY 3. ENSEMBLE DE TABLE PIVOTANTE...
  • Page 53 Tanco Autowrap - A200 EH 3.1 BALLENSTÜTZROLLE Ersatzteilliste / Spare Parts Manual / Liste des pièces de rechange 3.1 BALE STOP ROLLER 3.1 ROULEAU D’ARRÊT DE BALLE...
  • Page 54 Tanco Autowrap - A200 EH 3.1 BALLENSTÜTZROLLE Ersatzteilliste / Spare Parts Manual / Liste des pièces de rechange 3.1 BALE STOP ROLLER 3.1 ROULEAU D’ARRÊT DE BALLE POS. NR. TEILE NR. STUCK BENENNUNG DESCRIPTION DESIGNATION TECHNISCHE ANGABEN POS. NR. PART NR.
  • Page 55 Tanco Autowrap - A200 EH 3.2 SPANNROLLE Ersatzteilliste / Spare Parts Manual / Liste des pièces de rechange 3.2 IDLER ROLLER 3.2 ROULEAU-GUIDE...
  • Page 56 Tanco Autowrap - A200 EH 3.2 SPANNROLLE Ersatzteilliste / Spare Parts Manual / Liste des pièces de rechange 3.2 IDLER ROLLER 3.2 ROULEAU-GUIDE POS. NR. TEILE NR. STUCK BENENNUNG DESCRIPTION DESIGNATION TECHNISCHE ANGABEN POS. NR. PART NR. QUANTITY TECHNICAL DATA POS.
  • Page 57 Tanco Autowrap - A200 EH 3.3 ANTRIEBSROLLE Ersatzteilliste / Spare Parts Manual / Liste des pièces de rechange 3.3 DRIVE ROLLER 3.3 ROULEAU MOTEUR...
  • Page 58 Tanco Autowrap - A200 EH 3.3 ANTRIEBSROLLE Ersatzteilliste / Spare Parts Manual / Liste des pièces de rechange 3.3 DRIVE ROLLER 3.3 ROULEAU MOTEUR POS. NR. TEILE NR. STUCK BENENNUNG DESCRIPTION DESIGNATION TECHNISCHE ANGABEN POS. NR. PART NR. QUANTITY TECHNICAL DATA POS.
  • Page 59 Tanco Autowrap - A200 EH 3.4 GETRIEBEANTRIEB Ersatzteilliste / Spare Parts Manual / Liste des pièces de rechange 3.4 GEAR DRIVE 3.4 TRANSMISSION PAR ENGRENAGES...
  • Page 60 Tanco Autowrap - A200 EH 3.4 GETRIEBEANTRIEB Ersatzteilliste / Spare Parts Manual / Liste des pièces de rechange 3.4 GEAR DRIVE 3.4 TRANSMISSION PAR ENGRENAGES POS. NR. TEILE NR. STUCK BENENNUNG DESCRIPTION DESIGNATION TECHNISCHE ANGABEN POS. NR. PART NR. QUANTITY TECHNICAL DATA POS.
  • Page 61 Tanco Autowrap - A200 EH 3.5. BEFESTIGUNG DER SCHNEID- & BINDEBAUGRUPPE Ersatzteilliste / Spare Parts Manual / Liste des pièces de rechange 3.5 CUT & TIE MOUNTING 3.5 MONTAGE DE COUPE ET D’ATTACHE...
  • Page 62 Tanco Autowrap - A200 EH 3.5. BEFESTIGUNG DER SCHNEID- & BINDEBAUGRUPPE Ersatzteilliste / Spare Parts Manual / Liste des pièces de rechange 3.5 CUT & TIE MOUNTING 3.5 MONTAGE DE COUPE ET D’ATTACHE POS. NR. TEILE NR. STUCK BENENNUNG DESCRIPTION...
  • Page 63 Tanco Autowrap - A200 EH 3.6. SCHNEID- & BINDEBAUGRUPPE Ersatzteilliste / Spare Parts Manual / Liste des pièces de rechange 3.6 CUT & TIE ASSEMBLY 3.6 ENSEMBLE DE COUPE ET D’ATTACHE...
  • Page 64 Tanco Autowrap - A200 EH 3.6. SCHNEID- & BINDEBAUGRUPPE Ersatzteilliste / Spare Parts Manual / Liste des pièces de rechange 3.6 CUT & TIE ASSEMBLY 3.6 ENSEMBLE DE COUPE ET D’ATTACHE POS. NR. TEILE NR. STUCK BENENNUNG DESCRIPTION DESIGNATION TECHNISCHE ANGABEN POS.
  • Page 65 Tanco Autowrap - A200 EH Ersatzteilliste / Spare Parts Manual / Liste des pièces de rechange...
  • Page 66 Tanco Autowrap - A200 EH 4 VORSTRECKERBAUGRUPPE Ersatzteilliste / Spare Parts Manual / Liste des pièces de rechange 4 DISPENSER ASSEMBLY 4 ENSEMBLE DISTRIBUTEUR...
  • Page 67 Tanco Autowrap - A200 EH 4.1 VETEILEREINSATZBAUGRUPPE Ersatzteilliste / Spare Parts Manual / Liste des pièces de rechange 4.1 DISPENSER INSERT ASSEMBLY 4.1 ASSEMBLAGE DE L’INSERT DU DISTRIBUTEUR...
  • Page 68 Tanco Autowrap - A200 EH 4.1 VETEILEREINSATZBAUGRUPPE Ersatzteilliste / Spare Parts Manual / Liste des pièces de rechange 4.1 DISPENSER INSERT ASSEMBLY 4.1 ASSEMBLAGE DE L’INSERT DU DISTRIBUTEUR POS. NR. TEILE NR. STUCK BENENNUNG DESCRIPTION DESIGNATION TECHNISCHE ANGABEN POS. NR.
  • Page 69 Tanco Autowrap - A200 EH 4.2 VOLLSTÄNDIGE VERTEILERBAUGRUPPE Ersatzteilliste / Spare Parts Manual / Liste des pièces de rechange 4.2 DISPENSER COMPLETE ASSEMBLY POS. N 4.2 ASSEMBLAGE COMPLET DU DISTRIBUTEUR...
  • Page 70 Tanco Autowrap - A200 EH 4.2 VOLLSTÄNDIGE VERTEILERBAUGRUPPE Ersatzteilliste / Spare Parts Manual / Liste des pièces de rechange 4.2 DISPENSER COMPLETE ASSEMBLY 4.2 ASSEMBLAGE COMPLET DU DISTRIBUTEUR POS. NR. TEILE NR. STUCK BENENNUNG DESCRIPTION DESIGNATION TECHNISCHE ANGABEN POS. NR.
  • Page 71 Tanco Autowrap - A200 EH Ersatzteilliste / Spare Parts Manual / Liste des pièces de rechange...
  • Page 72 Tanco Autowrap Limited, Royal Oak Road, Bagenalstown, County Carlow, Ireland www.itanco.com Tel: +353 59 972 1336 Fax: +353 59 972 1560...

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