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Emerson Sempell Series Operating Instructions Manual

Mini-s full-lift and normal safety relief valves

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Sempell SerieS Mini-S Full-liFt and norMal SaFety relieF ValVeS
Operating instructiOns
Before installation these instructions must be fully read and understood
operating instructions for types SMC, SMB
for media from -200°C to +200°C.
the application temperature of 200°C may not
be exceeded during normal operation. in case
the valve was exposed to a higher temperature,
afterwards the gaskets and, if necessary,
the spring must be replaced.
nominal size
dn 15 - 25
nPS ¾ - 1
nominal pressure
Pn 25 - 40
Class 150 - 300
observe design data on the nameplate!
design with
• closed spring bonnet or
• bellows with vented bonnet
• spring-loaded (cylindrical
compression spring)
also applicable for following accessories:
• SN 104, blocking screw
• disc with O-ring
• cap with lifting lever
• flange design optional according to
din or anSi
emerson.com/FinalControl
attention
This operating instruction does not specify the
extent of delivery. It is valid for several sizes,
designs, accessories and additional devices.
Its content generally exceeds the contractual
determined extent of delivery.
1 Danger anD Warning inDiCationS
the construction of the Sempell safety valves
corresponds to the latest state of engineering
and the valid safety regulations.
nevertheless, improper use or improper
installation can cause risks for personnel
or can lead to restrictions in regard of the
operational safety. therefore, Sempell GmbH
recommends the operator of the safety valves
to take appropriate measures and make sure
that the present operating instructions are read
and understood by the assigned personnel.
appliCation limitS
It is only allowed to use the valves according to the
details of this operating instruction and according
to the parameters and application cases agreed
in the delivery contract (see nameplate). The
application of the valve has to take place adequate
to the medium tolerances of the used materials.
area of operating
material specification
00
13
Sn 124 seat gasket nBr
Sn 124 seat gasket FPM
Sn 124 seat gasket ePdM
take the material specification and the admissible
pressure from the nameplate of the valve.
WarningS For the operating anD
maintenanCe perSonnel
Before commissioning and maintenance works
familiarise yourself with the legal accident
prevention regulations, the local safety
instructions and this operating instruction
and observe them. Use the safety valve and its
individual parts and accessories only for the
purpose intended by us.
© 2017 emerson. all rights reserved.
temperatures
-10 to +200°C
-200 to +200°C
-40 to +130°C
-15 to +200°C
-40 to +145°C
Ma.285.01.1215 e
VCiom-02397-en 17/12

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Summary of Contents for Emerson Sempell Series

  • Page 1 Sempell SerieS Mini-S Full-liFt and norMal SaFety relieF ValVeS Operating instructiOns Before installation these instructions must be fully read and understood attention This operating instruction does not specify the extent of delivery. It is valid for several sizes, designs, accessories and additional devices.
  • Page 2: Operation

    Sempell SerieS Mini-S Full-liFt and norMal SaFety relieF ValVeS Operating instructiOns Please observe the following points besides the if available, the safety valve can be opened by hand with a system pressure of minimal 75% notes given in the text: •...
  • Page 3 Sempell SerieS Mini-S Full-liFt and norMal SaFety relieF ValVeS Operating instructiOns 3.2 Storage rules • For spare parts out of steel Store the parts in closed, dust-free and dry to preclude damages during loading and unloading move the valves cautiously.
  • Page 4 Sempell SerieS Mini-S Full-liFt and norMal SaFety relieF ValVeS Operating instructiOns attention attention A pressure loss higher than the blowdown Higher back pressures may lead to an unstable, pressure may lead to an unstable, uncontrollable uncontrollable behaviour of the safety valve;...
  • Page 5 Sempell SerieS Mini-S Full-liFt and norMal SaFety relieF ValVeS Operating instructiOns 3.6 operational test 3.3.4 Insulating in case of hot fluid insulate inlet line and valve Function and reliability of the safety valve is body. in case of gases and vapours insulate proved by the type test.
  • Page 6: Troubleshooting

    Sempell SerieS Mini-S Full-liFt and norMal SaFety relieF ValVeS Operating instructiOns Remove lead seal. Unscrew cap (18). Loosen adjusting screw nut (17). For working at the adjusting screw (16) secure disc holder (6 or 6.1) against rotation as otherwise the valve seat may be damaged. lock thet disc holder (6 or 6.1) at the end, e.
  • Page 7 Sempell SerieS Mini-S Full-liFt and norMal SaFety relieF ValVeS Operating instructiOns at longer intervals, e. g. every 3 years 5.4 operating materials • Completely dismount safety valve. 5.4.1 Lubricating the removable valve components • Clean valve parts. to lubricate the removable or detachable •...
  • Page 8 Sempell SerieS Mini-S Full-liFt and norMal SaFety relieF ValVeS Operating instructiOns table a: greases for lubricating the removable valve components Design temperature of the valve t grease < 400°C Molykote Br 2 Plus ® 400°C ≤ t < 700°C Molykote P 37 ®...
  • Page 9 Sempell SerieS Mini-S Full-liFt and norMal SaFety relieF ValVeS Operating instructiOns 5.6 Disassembly and installation of disc 6 aSSembly Screw in inlet nozzle (2) into the body (1.1). In doing so, regard that a new O-ring (4) is put between inlet nozzle (2) and body (1.1).
  • Page 10 Sempell SerieS Mini-S Full-liFt and norMal SaFety relieF ValVeS Operating instructiOns 7 methoDS to proDUCe SUperFiniSheD 7.2 lapping area site Sealing SUrFaCeS attention attention Check body seats regularly to verify that the seat Lapping is a precision operation and must be surfaces are still rectangular to the body center.
  • Page 11 Sempell SerieS Mini-S Full-liFt and norMal SaFety relieF ValVeS Operating instructiOns 9 part liSt anD aSSembly DraWingS partS liSt MINI-S wITH BALANCED BELLOwS, VENTED BONNET AND BLOCKING SCREw, TyPE SMB part name Body outlet flange inlet nozzle inlet flange 4 •...
  • Page 12 Sempell is a mark owned by one of the companies in the emerson automation Solutions business unit of emerson electric Co. emerson automation Solutions, emerson and the emerson logo are trademarks and service marks of emerson electric Co.

This manual is also suitable for:

Sempell smcSempell smb