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Emerson Sempell series Installation And Maintenance Instructions Manual

High pressure forged globe valves

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SEMPELL HIGH PRESSURE FORGED GLOBE VALVES
INSTALLATION AND MAINTENANCE INSTRUCTIONS
Before installation these instructions must be fully read and understood
VALVE STORAGE
Preparation and preservation for shipment
All valves are properly packed in order
to protect the parts that are subject to
deterioration during transportation and storage
on site. In particular, the following precautions
should be taken:
1. The valves must be packed with the plug in
the closed position.
1a. Buttwelding end valves: weld ends
surface shall be protected with suitable
protective like Deoxaluminite. The ends
shall be closed with plywood or plastic
discs fixed at the edge by strips.
1b. Flanged end valves: the flange sealing
surfaces (raised faces) of the valves shall
be protected with suitable protective
grease. The end faces of the valve must
be protected with plastic or wooden discs
fixed with straps.
2. All actuated valves must be securely
palleted or crated,with particular attention,
in order to ensure that parts of actuator do
not extend beyond the packing size.
3. The type of packing must be defined in the
Customer's order and shall be appropriate
to ensure safe transportation to final
destination and eventual conservation
before installation.
Emerson.com/FinalControl
Handling requirements
A - Packed valves
Pallets: Lifting and handling of the packed
valves in pallets will be carried out
by a fork lift truck, by means of the
appropriate fork hitches.
Cases:
The lifting of packed valves in cases
will be carried out in the lifting points
and at the center of gravity position
which have been marked. The
transportation of all packed material
must be carried out safely and
following the local safety regulations.
B - Unpacked valves
1. The lifting and the handling of these valves
have to be carried out by using appropriate
means and by respecting the carrying limits.
The handling must be carried out on pallets,
protecting the machined surfaces to avoid
any damage.
2. With large dimensions valves, the sling and
the hooking of the load must be carried out
by using the appropriate tools (brackets,
hooks, fasteners, ropes) and load balancing
tools in order to prevent them from
falling or moving during the lifting and the
handling.
© 2017 Emerson. All rights reserved.
VCIOM-02213-EN 19/03

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Summary of Contents for Emerson Sempell series

  • Page 1 3. The type of packing must be defined in the Customer’s order and shall be appropriate to ensure safe transportation to final destination and eventual conservation before installation. Emerson.com/FinalControl VCIOM-02213-EN 19/03 © 2017 Emerson. All rights reserved.
  • Page 2: Installation

    SEMPELL HIGH PRESSURE FORGED GLOBE VALVES INSTALLATION AND MAINTENANCE INSTRUCTIONS FIGURE 1 Valve slinging Globe valves Y-type globe valves Storage and preservation before installation Caution must be taken during the handling to In case the valves have to be stored before avoid that this equipment passes over the workers installation, the storage has to be carried out or over any other place where a possible fall...
  • Page 3 SEMPELL HIGH PRESSURE FORGED GLOBE VALVES INSTALLATION AND MAINTENANCE INSTRUCTIONS Installation instructions IMPORTANT Globe valves are normally installed in It is recommended to perform piping flushing horizontal pipe with vertical stem. before installation of valve. If this is not possible, These valves can also be installed in vertical or the valves must be set with the plug in full open horizontal pipe with stem other than vertical,...
  • Page 4 SEMPELL HIGH PRESSURE FORGED GLOBE VALVES INSTALLATION AND MAINTENANCE INSTRUCTIONS Periodic valve verification during service Adjustment of electric actuators A - Normal checks 1. For each valve equipped with actuator, 1. Verify every half month that there is no a torque calculation has been made. leakage from packing or in the body/bonnet The size of the actuator is selected on the area.
  • Page 5: Troubleshooting Guide

    SEMPELL HIGH PRESSURE FORGED GLOBE VALVES INSTALLATION AND MAINTENANCE INSTRUCTIONS TROUBLESHOOTING GUIDE Symptom Possible cause Solution Stem packing leaking 1. Gland flange nuts too loose 1. Check the gland flange nuts torque 2. Packing damaged 2. Replace packing Body-bonnet leaking 1.
  • Page 6 SEMPELL HIGH PRESSURE FORGED GLOBE VALVES INSTALLATION AND MAINTENANCE INSTRUCTIONS Disassembly 7. The bonnet must be brought into position FIGURE 2 with the necessary bolts and nuts. For the 1. For a correct disassembly it is necessary to necessary torque, see Table 2. follow in reverse the assembly instructions.
  • Page 7: Material Specifications

    SEMPELL HIGH PRESSURE FORGED GLOBE VALVES INSTALLATION AND MAINTENANCE INSTRUCTIONS FIGURE 4 FIGURE VA250.6022 TO VA250.6025 Globe valves Figure Class VA250.6022 09 (160) VA250.6023 1500 15 (250) VA250.6024 2500 25 (500) VA250.6025 4500 45 (720) TRIM MATERIAL TO API 600 Body seat Plug seating Item...
  • Page 8 SEMPELL HIGH PRESSURE FORGED GLOBE VALVES INSTALLATION AND MAINTENANCE INSTRUCTIONS Accessory 19 FIGURE 5 FIGURE VAY250.6032 TO VAY250.6035 Figure Class VAY250.6032 09 (160) VAY250.6033 1500 15 (250) VAY250.6034 2500 25 (500) VAY250.6035 4500 45 (720) TRIM MATERIAL TO API 600 Body seat Plug seating Item...
  • Page 9: Valve Removal

    SEMPELL HIGH PRESSURE FORGED GLOBE VALVES INSTALLATION AND MAINTENANCE INSTRUCTIONS VALVE REMOVAL Special tools No special tool is required for the maintenance To remove a valve from the line, it is necessary operations described in this manual. to operate as follows: OPERATIONAL SAFETY INSTRUCTIONS (O.S.I.) 1.
  • Page 10 Responsibility for proper selection, use, and maintenance of any product remains solely with the purchaser and end user. Sempell is a mark owned by one of the companies in the Emerson Automation Solutions business unit of Emerson Electric Co. Emerson Automation Solutions, Emerson and the Emerson logo are trademarks and service marks of Emerson Electric Co.