Ricoh M099 Service Training
Ricoh M099 Service Training

Ricoh M099 Service Training

Pe-mf3a; pe-mf3c; pe-p2a; pe-p2c
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PE-MF3/PE-P2 Training
M099/M100, M095/M096
Service Training
PE-MF3a/PE-MF3c, PE-P2a/PE-P2c
Version 1.0
Slide 1
This training course provides service technician training for the PE-MF3/PE-P2
series.
The differences between this series and the previous PE-MF2/PE-P1e series are
also explained.
1

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Summary of Contents for Ricoh M099

  • Page 1 PE-MF3/PE-P2 Training M099/M100, M095/M096 Service Training PE-MF3a/PE-MF3c, PE-P2a/PE-P2c Version 1.0 Slide 1 This training course provides service technician training for the PE-MF3/PE-P2 series. The differences between this series and the previous PE-MF2/PE-P1e series are also explained.
  • Page 2: Service Training

    PE-MF3/PE-P2 Training Service Training M099/M100, M095/M096 Product Overview Slide 2 This section provides an overview of the machine, and the options that can be installed.
  • Page 3 PE-MF3/PE-P2 Training What Models are there in the Series? PE-MF3 PE-MF3a (M099) 16 ppm (color and b/w) DDST (GDI) Memory: 256 MB ‘4-in-1’ (Print/Copy/Fax/Scan) PE-MF3c (M100) 20 ppm (color and b/w) PCL/PS Memory: 256 MB ‘4-in-1’ (Print/Copy/Fax/Scan) Slide 3 No hard disk and no optional memory for either model Difference from PE-MF2: Both models were 20 ppm in the PE-MF2 series, and optional memory was available for the PE-MF2c.
  • Page 4 PE-MF3/PE-P2 Training What Models are there in the Series? PE-P2 PE-P2a (M095) 16 ppm (color and b/w) DDST (GDI) Memory: 64 MB PE-P2c (M096) 20 ppm (color and b/w) PCL/PS Memory: 256 MB Slide 4 No hard disk and no optional memory for either model Difference from PE-P1e: Both models were 20 ppm in the PE-P1e series, and optional memory was available for both models.
  • Page 5 PE-MF3/PE-P2 Training Appearance – MFP Models PE-MF3c PE-MF3a Note that the two models have different color schemes. Slide 5 These machines have a built-in ADF.
  • Page 6 PE-MF3/PE-P2 Training Appearance – Printer Models PE-P2c PE-P2a Note that the two models have different color schemes. Slide 6 No additional notes...
  • Page 7: Standard Equipment

    PE-MF3/PE-P2 Training Standard Equipment This equipment is built-in for all models. 35-sheet automatic document feeder (MF models only) 250-sheet paper feed unit 1-sheet bypass feed Duplex Ethernet: 10Base-T/100base-TX USB 2.0 Memory PE-MF3a: 256 MB PE-MF3c: 256 MB PE-P3a: 64 MB PE-P3c: 256 MB No optional memory No hard disk (built-in or optional) for any model...
  • Page 8: Optional Equipment

    PE-MF3/PE-P2 Training Optional Equipment TK1010 Paper Feed Unit, G849 Available for all models Also used in the PE-MF1/MF2/P1/P1E series No optional memory Slide 8 Some of the previous models in this series also had optional memory.
  • Page 9 PE-MF3/PE-P2 Training Product Positioning – MF Model 20ppm 20ppm Nov ‘07. Jan ‘09. PE-MF1c PE-MF2c 4 in 1 4 in 1 20ppm 20ppm 20ppm Jun ‘11. PE-MF1b PE-MF2b PE-MF3c 4 in 1 4 in 1 4 in 1 16ppm 16ppm PE-MF1a PE-MF3a 3 in 1...
  • Page 10 PE-MF3/PE-P2 Training Product Positioning – Printer Model Price Dec ‘08. 25ppm dn MD-P1c 25ppm n Nov ‘10. 25ppm dn MD-P1b MD-P2c PCL (GW CTL) Jul ‘07. 20ppm dn Feb ‘09. 20ppm dn PE-P1c PE-P1Ec 20ppm n 20ppm n 20ppm dn Jun ‘11.
  • Page 11 PE-MF3/PE-P2 Training Summary of Differences from Previous Products PE-MF3 – Specifications Warm-up time: PE-MF3c: 30 sec (PE-MF2c: 48 sec) PE-MF3a: 30 sec (PE-MF1a: 51 sec) The hot roller has a thin wall, which makes the warm-up time faster and allows lower energy consumption.
  • Page 12 PE-MF3/PE-P2 Training Summary of Differences from Previous Products PE-MF3 – Features Operation panel: The following were added 4-line LCD, improved from the previous model (2 line LCD) USB port, for Scan to USB and PictBridge ID Card Copy button Fax Received indicator Easy-to-see lamps: The operation panel angle is raised so that users can see the alert lamps even while seated Economy Color...
  • Page 13 PE-MF3/PE-P2 Training Summary of Differences from Previous Products PE-P2 – Specifications Auto duplex for all models (PE-P1a: manual duplex only) Warm-up time PE-P2c: 30 sec (PE-P1E: 48 sec) PE-P2a: 30 sec (PE-P1a: 51 sec) The hot roller has a thin wall, which makes the warm-up time faster and allows lower energy consumption.
  • Page 14 PE-MF3/PE-P2 Training Summary of Differences from Previous Products PE-P2 – Features Operation panel Easy-to-see lamps: The operation panel angle is raised so that users can see the alert lamps even while seated Economy Color Provides a slightly lighter output with lower printout cost Reduced Toner Usage Motor operation stops during sleep mode recovery Network...
  • Page 15 PE-MF3/PE-P2 Training Operation Panel – MFP Model USB Port ID Card Copy Button Fax Received Easy-to-see Indicator Lamps 4-line display (previous model: 2 lines) New features for this series: USB port, for Scan to USB and PictBridge ID Card Copy button Fax Received indicator Easy-to-see lamps: The operation panel angle is raised so that users can see the lamps even while seated...
  • Page 16 PE-MF3/PE-P2 Training Operation Panel – Printer Model Two-line LCD (same as PE-P1e) Easy-to-see lamps: The operation panel angle is raised so that users can see the lamps even while seated Slide 16 No additional notes...
  • Page 17 PE-MF3/PE-P2 Training LED Lamps – Comparison with Older Models PE-MF1 PE-MF3 PE-P1 PE-P2 Slide 17 No additional notes...
  • Page 18: Aio Cartridge

    PE-MF3/PE-P2 Training AIO Cartridge The OPC, charge roller, and development unit are all in an AIO cartridge. AIO: All-in-one The cartridge can be removed with one hand. The cartridges are the same as used in previous models. See the next slide for details. Slide 18 No additional notes...
  • Page 19 PE-MF3/PE-P2 Training Types of AIO (Print) Cartridge Pe-MF3a, PE-P2a Starter » 1 k prints per cartridge Short Yield » 2 k prints per cartridge – Same cartridges as PE-MF1 Pe-MF3c, PE-P2c Starter » 1 k prints per cartridge Short Yield »...
  • Page 20: Other Consumables

    PE-MF3/PE-P2 Training Other Consumables Waste Toner Tank Approximately 25 k prints per tank » Same tank as previous models All consumables can be replaced by customers. Slide 20 The waste toner tank is the same as the one that is used for previous models in this series.
  • Page 21 PE-MF3/PE-P2 Training Targets Monthly Print Volume MF3a, P2a: Average 0.65K prints, Maximum 1.5K prints MF3c: Average 1.1K prints, Maximum 3K prints P2c: Average 0.8K prints, Maximum 3K prints Estimated Unit Life MF3a, P2a: 5 years or 90K prints whichever comes first MF3c, P2c: 5 years or 180K prints whichever comes first Slide 21...
  • Page 22: Service Modes

    PE-MF3/PE-P2 Training Service Modes Printer models and MFP models are all accessed at the machine’s operation panel through menus There is no SOM (Smart Organizing Monitor). Technicians do not need a PC in order to use the service mode. Slide 22 No additional notes...
  • Page 23: Service Training

    PE-MF3/PE-P2 Training Service Training M099/M100, M095/M096 Improved Features and Specifications Slide 23 This section provides an overview of the main specifications and explains improvements over the previous models in the PE series.
  • Page 24 PE-MF3/PE-P2 Training Main Specifications – MFP Model (1) Warm-up time: PE-MF3c: 30 sec (PE-MF2c: 48 sec) PE-MF3a: 30 sec (PE-MF1a: 51 sec) First copy speed: 30 seconds First print speed: Less than 14 seconds Paper Input Capacity: 250 sheets (standard tray) 1 sheet (bypass tray) 500 sheets (optional paper tray unit) Paper Output Capacity: 150 sheets...
  • Page 25 PE-MF3/PE-P2 Training Main Specifications – MFP Model (2) Typical Energy Consumption (TEC) PE-MF3a: approx. 2.8kWh (PE-MF1a: 4.5kWh) PE-MF3c: approx. 3.3kWh (PE-MF2c: 5.9kWh) Recovery from Energy Saver Mode Normal (Energy Saver Mode 2): 30 seconds or less Quick (Energy Saver Mode 1): 10 seconds or less PDLs PE-MF3a: DDST (GDI) PE-MF3c: PCL5c/6, PostScript 3 emulation...
  • Page 26 PE-MF3/PE-P2 Training Main Specifications – Printer Model (1) Warm-up time PE-P2c: 30 sec (PE-P1E: 48 sec) PE-P2a: 30 sec (PE-P1a: 51 sec) First print speed: Less than 14 seconds Paper Input Capacity: 250 sheets (standard tray) 1 sheet (bypass tray) 500 sheets (optional paper tray unit) Paper Output Capacity: 150 sheets Paper Weight...
  • Page 27 PE-MF3/PE-P2 Training Main Specifications – Printer Model (2) Typical Energy Consumption (TEC) PE-P2c: 3.1kWh (PE-P1Ec: 4.6kWh) PE-P2a: 2.3kWh (PE-P1a : 3.2kWh) Recovery from Energy Saver Mode Normal (Energy Saver Mode 2): 30 seconds or less Quick (Energy Saver Mode 1): 10 seconds or less PDLs PE-P2a: DDST (GDI) PE-P2c: PCL5c/6, PostScript 3 emulation...
  • Page 28 PE-MF3/PE-P2 Training Warm-up Time, Energy Consumption The fusing unit has been modified to reduce energy consumption and to improve the ease of maintenance. The hot roller is a thin-roller type. This means that less power is needed to operate the fusing unit, and the unit can warm up quickly.
  • Page 29 PE-MF3/PE-P2 Training Economy Color Full Color Economy Color Monochrome Balances cost and output quality Costs less than full-color printing and looks better than monochrome printing Slide 29 No additional notes...
  • Page 30 PE-MF3/PE-P2 Training Bypass Tray Priority In the previous machine, if the driver setting for paper size is different from the machine setting, then a jam occurs. In this machine, we can select from three settings for [Tray Paper Settings] - [Bypass Tray Priority]. Machine Settings: Machine settings are used, but if the driver setting is different, an error occurs.
  • Page 31 PE-MF3/PE-P2 Training Reduced Toner Consumption In the previous model, the AIO drive motors operated while recovering from sleep mode, in order to maintain machine and print out quality. However, this operation consumes toner. Tests have shown that quality can be maintained without motor operation.
  • Page 32: Faqs/Knowledge Base

    PE-MF3/PE-P2 Training FAQs/Knowledge Base (1) Customers can access the FAQs and knowledge base for this model through Web Image Monitor. http://machine’s_IP_address Click ‘FAQ/Knowledge Base’ at the top right of the screen. Slide 32 No additional notes...
  • Page 33 PE-MF3/PE-P2 Training FAQs/Knowledge Base (2) After you click ‘FAQ/Knowledge Base’, the above screen appears. Click ‘Apply’. The knowledge base is not available in all languages. Slide 33 No additional notes...
  • Page 34: Additional Security

    PE-MF3/PE-P2 Training Additional Security The following functions can be restricted using Web Image Monitor: Copying Color copying (new for this model) Sending using fax or scanner Scanning to USB memory (new for this model) PictBridge (new for this model) Printing Color printing (new for this model) Sending using PC-Fax (new for this model) Slide 34...
  • Page 35 PE-MF3/PE-P2 Training Adjustable Louvers for the Fans The customer can now adjust the direction of air that is blown out of the machine. Slide 35 No additional notes...
  • Page 36: Maintenance Page

    PE-MF3/PE-P2 Training Maintenance Page There are two changes compared with previous models: The maintenance page has color areas for CMYK, to see if an AIO is defective. No separate color test chart is needed. At the bottom, there are four rows of numbers. These are the contents of the ID chip in the AIO, in hex code.
  • Page 37 PE-MF3/PE-P2 Training Configuration Page (Printer Models) [A]: Jam counters [B]: Recent coverage (K,C,M,Y) [C]: Accumulated coverage (K,C,M,Y) AIO type [D]: Consumed high yield AIOs (K, C, M, Y) [E]: Consumed short yield AIOs (K, C, M, Y) [F] High yield AIO replacement counter (K, C, M, Y) [G] Short yield AIO...
  • Page 38 PE-MF3/PE-P2 Training New Maintenance Mode Reset Counters for Yield Parts Image transfer belt unit, paper transfer roller, fusing unit: Lasts for the machine life if the estimated APV is kept. Estimated machine life: 5 years or 90k prints At 90k, the ITB unit, fusing unit, and transfer roller unit should be changed.
  • Page 39 PE-MF3/PE-P2 Training New Maintenance Mode PM Parts Replacement Notice There are four settings: 0: At 90k, “Replace Now” appears but the engine does not stop. 1: At 90k, no notice appears and the engine does not stop. 2 (default): At near end, “Replace Soon” appears but the engine does not stop.
  • Page 40 PE-MF3/PE-P2 Training Black Printing Priority Mode If this feature is enabled, process control for color is not done during b/w printing. This reduces the consumption of color toner, because toner is consumed during process control. However, when the operator switches to full-color mode for the first time after the main power switch is turned on, the machine requires some time before it is ready to accept a job.
  • Page 41 PE-MF3/PE-P2 Training Others Blank Page Print This function eliminates useless paper output by preventing the machine from printing blank paper. It is available for both GDI and PCL/PS models » In the GDI model, this function is enabled with the driver. »...
  • Page 42: Service Training

    PE-MF3/PE-P2 Training Service Training M099/M100, M095/M096 Installation Slide 42 No additional notes...
  • Page 43: Hardware Installation Procedure

    PE-MF3/PE-P2 Training Hardware Installation Procedure The customer installs the machine and options. Slide 43 No additional notes...
  • Page 44 PE-MF3/PE-P2 Training Important Point for the User If the user leaves the machine for a long period (days, weeks, months), move these levers down. In the ‘down’ position, the fusing pressure is reduced. This prevents the hot roller from deforming if the machine is turned off for a long period.
  • Page 45 PE-MF3/PE-P2 Training Service Training M099/M100, M095/M096 Service Mode Slide 45 No additional notes...
  • Page 46 PE-MF3/PE-P2 Training Overview Printer Models and MF Models To enter the service program mode, access the "Maintenance Mode Menu" or "Fax Service Menu“ (MF models only) at the machine’s operation panel. Many of the important adjustments are in the "Engine Maintenance" menu within the "Maintenance Mode Menu".
  • Page 47: Engine Maintenance Mode

    PE-MF3/PE-P2 Training Engine Maintenance Mode To enter Engine Maintenance Mode MF models: Press these keys in the following order: Clear/Stop, 1, 0, 7, Color Start. Printer models: While holding the Stop/Start and Escape keys, turn on the main switch. "Maintenance Mode" is displayed on the LCD. Selecting an Item To select an item, press the "Up"...
  • Page 48 PE-MF3/PE-P2 Training Copier Models – Fax Service Mode To enter Fax Service Mode Turn on the machine while pressing the "Fax" key. Selecting an Item To select the item, press the "Up" or "Down" key. Going into the Next Level/Returning to the Previous Level To go into the next level of an item, select an item then press the "OK"...
  • Page 49 PE-MF3/PE-P2 Training Service Training M099/M100, M095/M096 Updating the Firmware Slide 49 No additional notes...
  • Page 50 PE-MF3/PE-P2 Training Procedures The procedures for the MF models and the printer models are the same. In previous models of this series, these procedures were different. Connect the machine to a PC with USB or an Ethernet crossover cable, and follow the procedures in the manual.
  • Page 51 PE-MF3/PE-P2 Training Cautions Follow all notes and cautions in the manual. Do not turn off the main power of the machine during firmware updating. If you switch the power off, the EGB board and/or controller board may be damaged. If power failed during the download, try again. If you still cannot download the firmware, it may be necessary to change the EGB and/or the controller board.
  • Page 52 PE-MF3/PE-P2 Training Cautions The machine displays a message to indicate that download is complete. If this message does not appear, the download failed. Try again. You can also switch from an Ethernet connection to a USB connection (or the other way around) and see if that works.
  • Page 53 PE-MF3/PE-P2 Training Service Training M099/M100, M095/M096 Maintenance Slide 53 No additional notes...
  • Page 54 PE-MF3/PE-P2 Training Procedures The following maintenance procedures are done by the user. Replacing the Print Cartridges Replacing the Waste Toner Bottle To see the current status of the consumables: MF models: Menu, System Settings, Supplies Status Printer models: Print the configuration page (Menu, List/Test Print, Config Page) There are no PM procedures for the technician to Slide 54...
  • Page 55 PE-MF3/PE-P2 Training New Maintenance Modes The following items are added to the Engine Maintenance menu. Reset Transfer Unit: Resets the transfer unit life counter. Reset Fuser Unit: Resets the fusing unit life counter. Reset 2nd Transfer Unit: Resets the transfer roller life counter.
  • Page 56 PE-MF3/PE-P2 Training Machine Exchange and Replace Procedure If machine exchange and replacement is required, arrange to send the machine without the four print cartridges (AIO) to the customer site. Instruct the customer to do the following before the substitute machine gets to the customer site Print the configuration page.
  • Page 57 PE-MF3/PE-P2 Training Before you Start to Work on the Machine Read all the notes and cautions in the following section of the service manual. Replacement and Adjustment, Before you Start Slide 57 No additional notes...
  • Page 58 PE-MF3/PE-P2 Training Service Training M099/M100, M095/M096 Machine Overview Slide 58 No additional notes...
  • Page 59 PE-MF3/PE-P2 Training Printer Model - Front View Slide 59 Operating Instructions – Hardware Guide - 1. Guide to the Printer 1. Top Cover: Open this cover to replace the print cartridge. 2. Operation Panel 3. Front Cover: Open this cover to replace the waste toner bottle or remove jammed paper.
  • Page 60 PE-MF3/PE-P2 Training Printer Model - Rear View Slide 60 Operating Instructions – Hardware Guide - 1. Guide to the Printer 1. Front Cover Open Lever 2. Cable cover 3. Power Socket 4. Rear cover: Remove this cover when you load paper larger than A4 in the paper tray.
  • Page 61 PE-MF3/PE-P2 Training MF Model - Front View Slide 61 Operating Instructions – User Guide - 1. Guide to the Machine - Guide to Components 1. ADF (Auto document feeder) Cover 2. Input Tray for the ADF: Up to 35 sheets. 3.
  • Page 62 PE-MF3/PE-P2 Training MF Model - Rear View Slide 62 Operating Instructions – User Guide - 1. Guide to the Machine - Guide to Components 1. Button for Sliding the ADF: Press to slide the ADF towards the rear of the machine and hold it in that position, if paper output to the output tray is difficult to retrieve.
  • Page 63 PE-MF3/PE-P2 Training MF Model – Sliding the ADF Slide the ADF towards the rear of the machine and hold it in that position, if paper output to the output tray is difficult to retrieve. Slide the ADF only when the exposure glass cover or ADF is closed.
  • Page 64 PE-MF3/PE-P2 Training MF Model – Stop Fences For A4/LT For LG Size Prints Size Prints Raise the fence as shown to prevent prints from falling off. Slide 64 No additional notes...
  • Page 65 PE-MF3/PE-P2 Training All Models - Interior Slide 65 1. AIO Print Cartridges: Load from the machine rear, in the order of cyan (C), magenta (M), yellow (Y), and black (K). Messages appear on the screen (MF models) or an indicator lights on the operation panel (printer model) when print cartridges need to be replaced.
  • Page 66 PE-MF3/PE-P2 Training MF Model – Operation Panel Slide 66 Operating Instructions – User Guide - 1. Guide to the Machine - Guide to Components See the operation manual for details. Note the following. 10. Scroll keys: Press any of these four keys to enter the user tools menu. Use the keys to navigate around the menu.
  • Page 67 PE-MF3/PE-P2 Training Printer Model – Operation Panel Slide 67 Operating Instructions – Hardware Guide - 1. Guide to the Printer 1. {Stop/Start} key: If you press this key, the printer stops receiving data, and printing is not possible. Press the {Stop/Start} key again to return to the ready condition.
  • Page 68: Component Layout

    PE-MF3/PE-P2 Training Component Layout AIO: Drum, development unit, charge roller, waste toner tank in one disposable unit. Four toner images are put on the belt. Then the transfer roller transfers them all at the same time to the paper. Waste toner from the drum stays in the AIO: No recycling. There is also another waste toner tank in the image transfer belt unit.
  • Page 69 PE-MF3/PE-P2 Training Original Feed Path Slide 69 1. Original feed path...
  • Page 70: Paper Feed Paths

    PE-MF3/PE-P2 Training Paper Feed Paths All models have the duplex motor which can reverse the paper into the duplex path. Slide 70 1. Paper path from tray 1 2. Duplex path 3. By-pass tray 4. Paper path from tray 2 (optional)
  • Page 71: Drive Layout

    PE-MF3/PE-P2 Training Drive Layout - 1 Color AIO Motor: Drives the components in the three color AIOs (C, M, Y) Black AIO Motor: Drives the components in the Black AIO. Also drives the image transfer belt Slide 71 1.Color AIO Motor 2.Black AIO Motor 3.Duplex Motor 4.Transport/Fusing Motor...
  • Page 72 PE-MF3/PE-P2 Training Drive Layout - 2 Duplex Motor: Drives the paper exit roller and reverses the paper into the duplex feed path. Transport/Fusing Motor: Drives the paper feed/registration rollers and the fusing unit. Slide 72 1.Color AIO Motor 2.Black AIO Motor 3.Duplex Motor 4.Transport/Fusing Motor 5.Registration Clutch...
  • Page 73: Printing Process

    PE-MF3/PE-P2 Training Printing Process - 1 The charge roller gives the drum a negative charge. The laser beam writes the latent image on the drum. Charge Laser Roller Beam Drum Slide 73 This machine uses four AIOs and four laser beams for color printing. Each AIO contains a drum, charge roller, cleaning brush, blade, development roller and mixing auger.
  • Page 74 PE-MF3/PE-P2 Training Printing Process - 2 The development roller applies toner to the latent image on the drum. The image transfer roller pulls the developed toner image onto the image Development transfer belt. Roller Drum Image Transfer Roller Slide 74 The charge that is applied to the image transfer roller pulls the toner from the drum to the transfer belt.
  • Page 75 PE-MF3/PE-P2 Training Printing Process - 3 The paper transfer roller pulls the developed toner image from the image transfer belt onto the paper. Image Transfer Belt Paper Transfer Roller Slide 75 Toner transfers from the image transfer belt to the paper when the paper is fed between the image transfer belt and transfer roller.
  • Page 76 PE-MF3/PE-P2 Training TM Sensors The central TM sensor is used for process control and toner end detection. The other two TM sensors are used for MUSIC and other internal adjustments. Slide 76 The TM sensor board contains three TM sensors (one at the left, one at the center, and one at the right).
  • Page 77 PE-MF3/PE-P2 Training Process Control Summary What is done? The machine calibrates the TM sensors The machine makes a 9-grade pattern on the belt, and the central TM sensor scans these patterns. The machine can then calculate the correct development bias and laser diode power. MUSIC: The machine then checks for color registration errors.
  • Page 78 PE-MF3/PE-P2 Training Process Control Summary When is it done? 1. Initial Power-ON 2. Recovery form Sleep Mode 3. Front or Top Cover Open/Close 4. Ready Status 5. Before Job 6. Page End 7. Job End Slide 78 There are three execution modes: a) Development Bias Control and MUSIC (approx. 55 seconds), b) MUSIC only (approx. 22 seconds), c) No Execution The one that is used depends on conditions as described below.
  • Page 79 PE-MF3/PE-P2 Training Boards EGB (Engine Board): This is the main board. It controls the engine, the controller interface, image processing, MUSIC, input/output, interfaces with the optional units, and the operation panel. Controller: This controls the interface between the OPU and EGB, ADF, scanner unit and applications.
  • Page 80 PE-MF3/PE-P2 Training Accessing the Boards PE-MF3 PE-P2 Fax Board Controller Board Slide 80 The EGB boards for the P2 and MF3 are identical. The controllers for the P2 and MF3 are not identical, but use many common parts.
  • Page 81: Replacing Boards

    PE-MF3/PE-P2 Training Replacing Boards The EEPROM on the controller cannot be removed. The EEPROM on the EGB board can be removed. Take the EEPROM from the old EGB board and install it on the new one. The mark must point to the right side [A]. Slide 81 Service Manual –...
  • Page 82: Replacing The Eeprom

    PE-MF3/PE-P2 Training Replacing the EEPROM After you replace the EEPROM, do the procedure in the service manual. The procedures for the MF models and printer models are the same. Previous models: The printer models have SOM (Smart Organizing Monitor) software for adjusting settings.
  • Page 83: Power Supply Unit (Psu)

    PE-MF3/PE-P2 Training Power Supply Unit (PSU) The PSU contains a fuse. This fuse can be replaced. Always use the correct type of fuse, or the machine could be damaged. See the service manual for the correct type of fuse to install. Slide 83 Service Manual –...
  • Page 84: Error Codes

    PE-MF3/PE-P2 Training Error Codes Error codes can be seen on the operation panel. Fusing related SCs: To prevent damage, the machine cannot be operated until the SC has been reset by a technician. Enter the engine maintenance mode. Press "O.K" in "Fuser SC Reset" with engine maintenance mode, and then turn the main power switch off and on.
  • Page 85: Image Problems

    PE-MF3/PE-P2 Training Image Problems Abnormal image at 23.5 mm Paper intervals: Paper feed roller. Feed Abnormal image at 59 mm intervals: Paper transfer roller Abnormal image at 25 mm intervals: Image transfer belt unit (image transfer roller) Problems at Abnormal image at 30 mm intervals: Charge roller.
  • Page 86: Service Training

    PE-MF3/PE-P2 Training Service Training M099/M100, M095/M096 Document Feed and Scanning (PE-MF3 only) Slide 86 No additional notes...
  • Page 87: Document Feeder

    PE-MF3/PE-P2 Training Document Feeder Pick-up Roller Separation Roller Feed Sensor Exit Roller Original Set Sensor Feed Roller DF Exposure Glass The scanner motor controls the rollers in the document feeder. If the feed sensor does not detect paper soon after the start of document feed, a jam is detected.
  • Page 88: Scanner Layout

    PE-MF3/PE-P2 Training Scanner Layout Scanner Carriage Carriage Unit Drive Rail DF Exposure Glass Main Exposure Glass The carriage moves along the drive rail. In ADF mode, the carriage remains below the DF exposure glass and the original feeds above it. In platen mode, the carriage moves below the main exposure glass to scan the original.
  • Page 89 PE-MF3/PE-P2 Training Drive Carriage Home Position Sensor Scanner Carriage Scanner Motor The scanner motor controls the carriage through gears and a timing belt. Slide 89 The carriage home position sensor [E] in the scanner carriage unit detects the home position when initializing the scanner or before/after scanning. The scanner carriage unit moves to read the white plate every scan to adjust white level (ADS).
  • Page 90: Shipping The Machine

    PE-MF3/PE-P2 Training Shipping the Machine Do the following user tool to move the scanner to the shipping position, before you move the machine. Menu key – System settings – Scanner carriage - Execute Slide 90 No additional notes...
  • Page 91: Replacing The Exposure Lamp

    PE-MF3/PE-P2 Training Replacing the Exposure Lamp Install the cables as shown, to avoid damage to the cables when the top cover of the carriage unit is attached. Slide 91 No additional notes...
  • Page 92 PE-MF3/PE-P2 Training Service Training M099/M100, M095/M096 Laser Unit Slide 92 No additional notes...
  • Page 93 PE-MF3/PE-P2 Training Overview Fθ lens LD Unit – C/M LD Unit – K/Y Polygon Mirrors Two LD units, two hexagonal mirrors One laser synchronizing detector board (LSD) Slide 93 This machine uses two LDB units and one polygon mirror motor to produce latent images on four OPC drums (one drum for each color toner).
  • Page 94: Optical Path

    PE-MF3/PE-P2 Training Optical Path Polygon Mirrors Drums The laser beams for magenta and yellow are sent to the upper part of the polygon mirror. The laser beams for cyan and black are sent to the lower part of the polygon mirror. Slide 94 No additional notes...
  • Page 95: Safety Switches

    PE-MF3/PE-P2 Training Safety Switches A safety switch disconnects power to the laser diodes when the front cover or the top cover is opened. Slide 95 No additional notes...
  • Page 96 PE-MF3/PE-P2 Training MUSIC Pattern During MUSIC, this pattern is made on the transfer belt 16 times for the fine adjustment or 8 times for the rough adjustment. The spaces between the lines (YY,KK,CC,MM,KY,KC,KM) are measured by the front, center, and rear TM sensors. The controller reads the average of the spaces, and adjusts these items:...
  • Page 97: General Caution

    PE-MF3/PE-P2 Training General Caution Turn off the main power switch and unplug the printer before you start to work on the laser unit. Laser beams can cause serious eye injury. Slide 97 No additional notes...
  • Page 98: Laser Optics Housing Unit

    PE-MF3/PE-P2 Training Laser Optics Housing Unit Always use two hands when carrying the laser optics housing unit. Be sure not to drop the laser optics housing unit. Slide 98 No additional notes...
  • Page 99 PE-MF3/PE-P2 Training After you Replace the Laser Optics Housing Unit (1) Important: First, open the front cover and turn on the machine. Do the following 2 steps with the front cover of the machine open. On the LCD, access “LSU Adjustment” inside the “Engine Maintenance”...
  • Page 100 PE-MF3/PE-P2 Training After you Replace the Laser Optics Housing Unit (2) Print out the test chart and make sure that MUSIC was performed successfully. 1. Click the "Properties" tab inside the printer driver. 2. Click the "Print Quality" tab. 3. Select the "Manual" radio button. 4.
  • Page 101 PE-MF3/PE-P2 Training After you Replace the Laser Optics Housing Unit (3) In each region/area, at least one set of vertical lines is aligned. The test chart is printed. An example is shown above. Make sure that MUSIC was performed successfully. Four sets of vertical lines appear on the test chart (C and k, M and k, Y and k…).
  • Page 102 PE-MF3/PE-P2 Training After you Replace the Laser Optics Housing Unit (4) If MUSIC was not successful, do the following. 1. Open the upper cover and check the lot number of the laser optics housing unit. 2. Check to see if this lot number is listed in any of the Excel files that are supplied periodically.
  • Page 103 PE-MF3/PE-P2 Training After you Replace the Laser Optics Housing Unit (5) Adjust the registration settings for each tray and for the front and rear side of the paper if necessary. “Registration” in the "Engine Maintenance" menu. Slide 103 No additional notes...
  • Page 104 PE-MF3/PE-P2 Training Service Training M099/M100, M095/M096 AIO Cartridge Slide 104 No additional notes...
  • Page 105 PE-MF3/PE-P2 Training Overview Waste Toner Area The AIO cartridge contains the OPC drum, development unit, cleaning unit, charge roller, and waste toner disposal area. The toner is mono- component (no carrier). Charge Waste toner from the OPC Roller drum goes to the area at the top of the AIO and is discarded when the AIO is changed.
  • Page 106 PE-MF3/PE-P2 Training Drive The black AIO is driven by the black AIO motor. Gear The three color AIOs are driven by the color AIO motor. In each AIO, a gear transmits drive from the motor to the other gears and rollers in the AIO. No adjustment is needed if you replace the motors.
  • Page 107 PE-MF3/PE-P2 Training Charge Charge roller Drum The charge roller gives the drum a negative charge. Slide 107 The high voltage supply board, which is at the left side of the machine, applies a dc and ac voltage (at a constant current) to the roller. The ac voltage helps to make sure that the charge given to the drum is as constant as possible.
  • Page 108 PE-MF3/PE-P2 Training Cleaning Charge roller The drum and the charge cleaning blades roller both have cleaning blades. They always touch the charge roller. Waste toner from cleaning goes to the toner collection coil. The toner collection coil moves the toner to the waste toner transport belt.
  • Page 109: Waste Toner Collection

    PE-MF3/PE-P2 Training Waste Toner Collection - 1 Waste Toner Collection Roller Waste Toner Transport Belt Transport Belt Shaft Waste Toner Collection Coil The waste toner collection coil moves waste toner from the OPC to the right side of the AIO. Then, the waste toner transport belt (driven by the transport belt shaft) lifts the waste toner up to the waste toner tank (at the top of the AIO).
  • Page 110 PE-MF3/PE-P2 Training Waste Toner Collection - 2 Waste Toner Transport Tank Belt Shaft Waste Toner Collection Roller Flexible Sheet A flexible sheet separates the unused toner area from the waste toner area. The waste toner area becomes larger when toner is consumed.
  • Page 111: Toner Mixing

    PE-MF3/PE-P2 Training Toner Mixing Upper Mixing Toner Roller Agitator Lower Mixing Roller Development Roller The toner agitator mixes the toner so that it is transported evenly to the mixing rollers. The upper mixing roller moves toner to the center, then the lower mixing roller moves toner to the right and left sides.
  • Page 112 PE-MF3/PE-P2 Training Development Development Blade Toner Supply Roller Development Roller In each AIO unit, the toner supply roller supplies toner to the development roller. Electrostatic attraction generated by the friction between these two rollers moves toner to the development roller. The development blade gives the layer of toner on the development roller an even thickness.
  • Page 113 PE-MF3/PE-P2 Training Development Roller Discharge Development The discharge sheet Roller removes charge from the development roller after it has turned past the drum. Discharge Sheet Slide 113 This system is used instead of a quenching lamp.
  • Page 114: Toner Near-End And End Detection

    PE-MF3/PE-P2 Training Toner Near-end and End Detection The machine uses the following to detect toner near-end: Pixel count since the new toner was installed. AIO rotation distance (machine copy speed x rotation time) After toner near-end, about 200 sheets can be printed (A4, 5% coverage) until toner end occurs.
  • Page 115: New Aio Detection

    PE-MF3/PE-P2 Training New AIO Detection There is a new unit detection mechanism for the AIO. It uses the ID chip that is built into each AIO. Other units do not have new detection mechanisms. For example, after the ITB is replaced, SP modes must be done.
  • Page 116 PE-MF3/PE-P2 Training Service Training M099/M100, M095/M096 Paper Feed Slide 116 No additional notes...
  • Page 117 PE-MF3/PE-P2 Training Overview Registration Rollers Paper Feed Paper End Roller Sensor Separation Pad Paper Height Lever This machine uses a friction pad and feed roller system. The tray can hold 250 sheets. The bypass can hold one sheet. Slide 117 The paper end sensor detects whether paper is installed in the tray and whether the tray is set in the machine.
  • Page 118 PE-MF3/PE-P2 Training Drive Registration Roller Paper Feed Roller Transport/Fusing Motor The transport/fusing motor controls the paper feed roller and registration roller with the paper feed clutch, registration clutch and gears. The transport/fusing motor also controls the fusing unit and paper exit roller.
  • Page 119 PE-MF3/PE-P2 Training Registration Registration Roller Paper Feed Roller Transport/Fusing Motor When the registration sensor detects paper, the machine makes a paper buckle at the registration roller to correct paper skew. Then, the registration clutch turns on, and then the registration roller transports a sheet of paper to the transfer roller unit.
  • Page 120: Paper End Detection

    PE-MF3/PE-P2 Training Paper End Detection Paper End Sensor Feeler When the paper is finished, the feeler falls through a cutout in the bottom of the tray, and the sensor detects paper end. Slide 120 No additional notes...
  • Page 121: Tray Lift

    PE-MF3/PE-P2 Training Tray Lift When the tray is installed in the machine, a lock lever is released, and springs lift the bottom plate. There is no mechanism to lower the tray. You must push the bottom plate down. Slide 121 A projection at the right side of the tray set location releases the lock lever when the tray is installed in the machine.
  • Page 122: Bypass Feed

    PE-MF3/PE-P2 Training Bypass Feed Registration Sensor If the registration sensor detects paper but no job is coming in from the PC, the machine detects that a sheet of paper has been placed in the bypass tray. The bypass can only hold one sheet at a time. Slide 122 No additional notes...
  • Page 123 PE-MF3/PE-P2 Training Feed-out and Duplex Paper Exit Sensor The duplex motor feeds paper out of the machine. If the motor rotates in reverse, it feeds paper to the duplex mechanism. The duplex motor starts to reverse after the paper has gone through the paper exit sensor.
  • Page 124: Replacing The Separation Pad

    PE-MF3/PE-P2 Training Replacing the Separation Pad Mylar Correct Incorrect When reinstalling the separation pad, make sure that the mylar is not placed under the separation pad. Slide 124 No additional notes...
  • Page 125 PE-MF3/PE-P2 Training Service Training M099/M100, M095/M096 Image Transfer Slide 125 No additional notes...
  • Page 126 PE-MF3/PE-P2 Training Overview OPC Drum Image Transfer Rollers ITB Cleaning Unit Transfer Belt Paper Transfer Roller The toner is moved from the four OPC drums to the transfer belt. For a full color print, all four colors are moved from the PCUs to the transfer belt at the same time.
  • Page 127 PE-MF3/PE-P2 Training Differences from the Previous Model The ITB unit and transfer roller unit are different parts from the previous model. Transfer roller unit: Improved cleaning function Slide 127 No additional notes...
  • Page 128 PE-MF3/PE-P2 Training Drive Belt Tension Roller Transfer Belt Drive Roller Black AIO Motor The black AIO motor controls the transfer belt drive roller. The belt tension roller adds tension to the transfer belt to help to turn this belt. Slide 128 No additional notes...
  • Page 129 PE-MF3/PE-P2 Training Transfer Voltage Image Transfer Rollers The image transfer rollers move the toner from the PCUs to the image transfer belt. Slide 129 No additional notes...
  • Page 130: Transfer Belt Contact

    PE-MF3/PE-P2 Training Transfer Belt Contact - 1 CMY Image Sliders Transfer Rollers Transfer CMY Contact Belt Cam Shaft Contact Motor The transfer belt does not touch the color PCUs (cyan, magenta and yellow) when the machine makes a black and white print. When the machine starts to make a color print, the transfer belt contact motor turns the CMY contact cam shaft.
  • Page 131 PE-MF3/PE-P2 Training Transfer Belt Contact - 2 Contact Sensor The ITB contact sensor detects if the transfer roller unit for each OPC (CMY) touches the transfer belt. If it does not touch the transfer belt during color printing, the machine stops and shows SC 445, 446, or 447. Slide 131 No additional notes...
  • Page 132: Itb Cleaning Unit

    PE-MF3/PE-P2 Training ITB Cleaning Unit Toner Collection Coil Cleaning Blade The toner collection coil moves waste toner from the ITB to the waste toner bottle. A shutter in the ITB cleaning unit closes when the ITB unit is removed. This prevents toner from falling out. Slide 132 We will see more about the waste toner collection mechanism for the ITB later in this section.
  • Page 133: Paper Transfer Roller

    PE-MF3/PE-P2 Training Paper Transfer Roller Paper The transfer roller is Transfer Transfer always pressed against Roller Belt the image transfer belt by pressure from a spring. The transfer roller moves the toner image from the transfer belt to the paper. When a sheet of paper goes between the transfer roller and the transfer belt,...
  • Page 134: Paper Transfer And Discharge

    PE-MF3/PE-P2 Training Paper Transfer and Discharge Discharge The transfer roller Plate receives a positive charge from the high voltage power supply. The discharge plate removes charge that was applied to the paper during paper transfer. This helps paper move away from the transfer roller.
  • Page 135: Waste Toner Collection

    PE-MF3/PE-P2 Training Waste Toner Collection - 1 Waste Toner Collection Coil Agitator Motor Entrance The waste toner collection coil moves waste toner from the transfer belt to the entrance of the waste toner bottle. The agitator plate makes sure that the waste toner is evenly distributed.
  • Page 136 PE-MF3/PE-P2 Training Waste Toner Collection - 2 Waste Toner Bottle Waste Toner Set Sensor Overflow Sensor The waste toner bottle set sensor detects whether the waste toner bottle is set. The waste toner overflow sensor detects whether the waste toner bottle is full.
  • Page 137 PE-MF3/PE-P2 Training After you Replace the Image Transfer Belt Important: First, open the front cover and turn on the machine. Execute "Reset Transfer Unit Life Counter“ in the "Engine Maintenance" menu. Close the front cover. Execute "Trans. Belt Adjust“ in the "Engine Maintenance"...
  • Page 138: Transfer Roller Unit

    PE-MF3/PE-P2 Training After you Replace the Paper Transfer Roller or Transfer Roller Unit Execute "Reset 2nd Transfer Unit" with the "Engine Maintenance" menu. Slide 138 No additional notes...
  • Page 139 PE-MF3/PE-P2 Training Installing the Registration Roller Spring Make sure that you hook the spring correctly. Slide 139 No additional notes...
  • Page 140: Other Notes

    PE-MF3/PE-P2 Training Other Notes The ITB cleaning unit contains waste toner. When you remove the ITB cleaning unit, put it on a sheet of paper. A shutter mechanism inside the unit should prevent toner from falling out. But a small amount may already be on the exterior.
  • Page 141: Service Training

    PE-MF3/PE-P2 Training Service Training M099/M100, M095/M096 Fusing Slide 141 No additional notes...
  • Page 142 PE-MF3/PE-P2 Training Paper Exit Overview Roller One fusing lamp Pressure Release Levers: The customer moves these down to remove a paper jam. Pressure Release Levers Hot Roller Pressure Roller Slide 142 Springs always apply the correct pressure to the nip between the pressure roller and hot roller.
  • Page 143 PE-MF3/PE-P2 Training Differences from the Previous Model Stripper Solenoid Cleaning Pawls Roller Hot Roller Main differences: The hot roller has a thin wall. With a thin-wall hot roller, it can be difficult to pull paper off, so stripper pawls are added (the previous model did not have these). A solenoid operates these pawls (see the next slide).
  • Page 144 PE-MF3/PE-P2 Training Fusing Stripper Pawl The stripper pawls prevent paper from wrapping around the hot roller. The fusing stripper pawl solenoid detaches the stripper pawl from the hot roller until contact is necessary. This is to prevent stripper pawl lines from appearing in the printed image and to prevent the hot roller surface from being damaged.
  • Page 145 PE-MF3/PE-P2 Training Two Printing Modes Envelope Normal There are two modes: normal printing, and envelope printing. The mode can be changed by moving the two blue levers (pressure release levers). Levers up: Normal mode Levers down: Envelope mode If the levers are not set correctly (i.e., one lever up and one lever down), then the following will occur: Displayed error message: Check Env.
  • Page 146: Fusing Pressure Release Sensor

    PE-MF3/PE-P2 Training Fusing Pressure Release Sensor This is a new sensor for this model. The sensor detects the status of the levers. If the position does not match the paper type, a warning appears on the display. Slide 146 No additional notes...
  • Page 147 PE-MF3/PE-P2 Training Drive Paper Exit Paper Exit Roller Sensor Hot Roller Pressure Roller Duplex Motor The transport/fusing motor controls the hot roller and pressure roller. The duplex motor controls the paper exit roller. Slide 147 No additional notes...
  • Page 148: Fusing Temperature Control

    PE-MF3/PE-P2 Training Fusing Temperature Control - 1/3 Thermistors Thermostat Two thermistors, one thermostat Fusing temperature control is based on measurements from the thermistor at the center. The thermostat cuts power to the fusing lamp. The machine turns power off and enters sleep mode if the machine is idle for 10 minutes.
  • Page 149 PE-MF3/PE-P2 Training Fusing Temperature Control - 2/3 Center Rotation till No rotation Rotation till No rotation thermistor rotation 3 s after ready 6 s after printing temp (°C) Prints 10 minutes 173 ℃ Sleep mode (Ready temp) 155°℃ (Standby temp) 1st print time: 14 s 10 s recovery Energy...
  • Page 150 PE-MF3/PE-P2 Training Fusing Temperature Control - 3/3 Paper Speed Temp This chart shows the fusing Thin (60 to 65g/m2) 170°C temperature and print speed for each mode setting. Plain (66 to 74 g/m2) 173°C Middle thick (75 to 90 177°C Environment temperature g/m2) greater than 16°C.
  • Page 151: Fusing Unit Scs

    PE-MF3/PE-P2 Training Fusing Unit SCs SC541, 542, 543, and 545 To prevent damage to the machine, the machine cannot be operated until the fusing related SC has been reset by a technician. To reset the machine: "Engine Maintenance" menu, "Fuser SC Reset", press ‘OK”...
  • Page 152 PE-MF3/PE-P2 Training Humid Environments To reduce paper curl in high temperature and humidity environments, the fusing unit does idle rotation before a job, if the customer enables this function in the user mode. Mode 1: No fusing idling, transfer roller voltage is increased Mode 2: Fusing unit rotates for 30 seconds before a job, transfer roller voltage is increased.
  • Page 153 PE-MF3/PE-P2 Training Stripper Pawl Solenoid This is a new component for this series. Slide 153 No additional notes...
  • Page 154 PE-MF3/PE-P2 Training Replacement Make sure that the fusing unit is cool before you touch it. Make sure to restore the insulators, shields, etc after you service the fusing unit. Slide 154 No additional notes...
  • Page 155: Removing The Fusing Unit

    PE-MF3/PE-P2 Training Removing the Fusing Unit Changed from the previous model: To remove the fusing unit, it is not necessary to remove both left and right covers. Remove the left cover only. » This is because the thermistor harness is only on the left side in the new machine.
  • Page 156 PE-MF3/PE-P2 Training After Replacing the Fusing Unit Execute "Reset Fuser Unit" with the "Engine Maintenance" menu if the fusing unit is replaced. Slide 156 No additional notes...
  • Page 157: Fusing Lamp Replacement

    PE-MF3/PE-P2 Training Fusing Lamp Replacement The end of the lamp [A], which shows the voltage and power rating, must be placed at the left side of the fusing unit. The thermistors and thermostat cannot be replaced in the field. The position of these components is adjusted precisely in the factory with special tools.
  • Page 158: Reassembling The Fusing Unit

    PE-MF3/PE-P2 Training Reassembling the Fusing Unit Route the harness [A] as shown above when reinstalling the back cover [B]. Slide 158 No additional notes...
  • Page 159 PE-MF3/PE-P2 Training Fusing Unit Jams Normally, the user will remove fusing unit jams. But, if the service program ‘Fuser SC Detect’ is changed to ‘on’, the machine stops if a jam occurs in the fusing unit for three consecutive paper feeds. Then, SC559 appears. The technician must remove the jam.
  • Page 160 PE-MF3/PE-P2 Training Service Training M099/M100, M095/M096 Optional Paper Tray Unit (G849) Slide 160 No additional notes...
  • Page 161 PE-MF3/PE-P2 Training Overview Capacity: 500 sheets Feed roller and friction pad Slide 161 1. Side Fence 2. Paper End Sensor 3. Paper Feed Roller 4. Relay Sensor 5. Relay Roller 6. Friction Pad 7. Paper Height Lever 8. Bottom Plate 9.
  • Page 162 PE-MF3/PE-P2 Training Feed Relay Clutch Gear Paper Feed Clutch The transport/fusing motor in the main machine drives the gear. The clutches transfer drive to the rollers at the correct times. Slide 162 No additional notes...
  • Page 163: Paper Lift

    PE-MF3/PE-P2 Training Paper Lift - 1 Lock Levers Tabs The spring pushes the bottom plate up. So, you must press the bottom plate down before you put the tray in the machine. After the bottom plate is pressed down, the tabs hold the lock levers.
  • Page 164 PE-MF3/PE-P2 Training Paper Lift - 2 Guides When you put the tray in the machine, the guides in the main body of the paper tray unit push the lock levers, and the lock levers release the tabs. Then, the spring lifts the bottom plate. Slide 164 No additional notes...
  • Page 165 PE-MF3/PE-P2 Training Paper End Detection Feeler Feeler Sensor Cutout When there is no paper in the tray, a feeler drops through a cutout in the bottom plate, and the actuator attached to the feeler enters the paper end sensor. Slide 165 No additional notes...
  • Page 166 PE-MF3/PE-P2 Training Reinstalling the Friction Pad Friction Pad Mylar When re-installing the friction pad, make sure that the Mylar does not go under the friction pad. Slide 166 G849 Service Manual – Replacement and Adjustment – Paper Feed Unit – Friction Pad...
  • Page 167: Environmental Conservation

    PE-MF3/PE-P2 Training Environmental Conservation Technology for Environmental Conservation Energy Saving Paper Saving Slide 167 This section explains the technology used in this machine for environmental conservation, and the default settings of related functions.
  • Page 168 PE-MF3/PE-P2 Training Technology for Environmental Conservation ◎: New or modified function ○: Has this function Blank: Does not have this function Environmental Technology/Feature Description New model Previous PE-P2/MF3 model PE-P1/MF2 1. QSU - Reduction of warm-up time (Energy saving) ◎ ○...
  • Page 169 PE-MF3/PE-P2 Training Brief Descriptions of the Technologies 1. QSU (Quick Start-up) This technology reduces both the amount of energy consumed while in Standby mode (the Ready condition) is reduced, as well as the time it takes for the machine to warm up to the Read condition.
  • Page 170 PE-MF3/PE-P2 Training Brief Descriptions of the Technologies 3. IH QSU This technology incorporates IH (Inductance Heating) technology into conventional QSU technology, which allows the benefits of reduced energy consumption and reduced warm-up time to be extended to color machines. 4. Paper-saving features 1) The duplex (double-sided) and Combine features reduce paper consumption.
  • Page 171 PE-MF3/PE-P2 Training Brief Descriptions of the Technologies 5. High-speed duplex copying 1) Enables high-speed duplex printing through the utilization of the Duplex Interleaf and high- speed Inverter Transport features. 2) Enables quick printing of duplex jobs through the use of Duplex Scanning. 6.
  • Page 172 PE-MF3/PE-P2 Training Brief Descriptions of the Technologies 7. PxP (polymerized) toner "PxP toner" is a fine-particle, polyester resin based toner, manufactured using a Ricoh-original polymerization method instead of the conventional pulverization method. This allows the toner to fuse at a lower...
  • Page 173 1) Products sold in the EU conform to the RoHS Directive. 2) Products sold in China conform to China's version of the RoHS Directive. 3) In addition, Ricoh imposes strict internal standards for limiting the presence of harmful substances. Slide 173...
  • Page 174 PE-MF3/PE-P2 Training Brief Descriptions of the Technologies 10. Environmentally-friendly toner bottle A changeover from PS/PP/HDP to PET plastics allows approximately 40 percent by weight of the toner bottle to be recycled, and also reduces CO emissions that occur during the toner bottle manufacturing process. 11.
  • Page 175 PE-MF3/PE-P2 Training 2. Energy Saving 2.1 Overview – 1 Energy Saver Modes Description Energy Saver Mode 1 Lower the fusing temperature. Default Off Energy Saver Mode 2 No power is supplied to the printing engine, and almost none to the controller. (Sleep Mode) Slide 175 When the machine is not being used, the machine enters energy saver mode to...
  • Page 176: Energy Saving

    PE-MF3/PE-P2 Training 2. Energy Saving 2.2 Overview – 2 (System Settings) Power Consump. Warm-up Operation Mode Ready Mode Energy Saver Mode 1 Energy Saver mode 1 Timer 30sec. Energy Saver mode 2 (Sleep Mode) Plug-in Time Auto Off Timer After 240min. Timer 1 - 240min.
  • Page 177 PE-MF3/PE-P2 Training 2. Energy Saving 2.2 Energy Saver Mode: Condition of LEDs Condition of LEDs on the operation panel Mode Operation Switch Energy Saver Power Indicator Energy Saver 1 Energy Saver 2 (Sleep Mode) Energy Saver mode 1: “Energy Saver mode 1” is displayed in the operation panel LCD.
  • Page 178: Energy Saver Mode

    PE-MF3/PE-P2 Training 2. Energy Saving 2.2 Energy Saver Mode 1 The machine enters energy saver mode 1 when the energy saver mode 1 timer (30 seconds) runs out after the last job. » The timer cannot be adjusted. The default setting of energy saver mode 1 is off.
  • Page 179 PE-MF3/PE-P2 Training 2. Energy Saving 2.2 Energy Saver Mode 2: Sleep Mode – 1 Sleep mode is used instead of auto off mode. The machine enters sleep mode when the energy saver mode 2 timer runs out after the last job. When the machine enters sleep mode, no power is supplied to the printing engine, and almost none to the controller.
  • Page 180 PE-MF3/PE-P2 Training 2. Energy Saving 2.2 Energy Saver Mode 2: Sleep Mode – 2 The machine recovers to the ready condition: If data is received » After warm-up, the job starts, the operation panel stays light. » Then, after the job is completed, the machine returns to energy saver mode 1 and 2 (sleep mode) in the same routine.
  • Page 181 PE-MF3/PE-P2 Training 2. Energy Saving 2.3 Energy Save Effectiveness – 1 There are no SP modes to keep a log of the amount of time that the machine spends in each mode. To get an exact measurement at the customers site, a watt meter must be used to measure the actual energy consumed.
  • Page 182 PE-MF3/PE-P2 Training 2. Energy Saving 2.3 Energy Save Effectiveness – 2 Power consumption figures for each model are acquired from “Publication System of MSDS_&_PEI (PRODUCT ENVIRONMENT INFORMATION)” database. Example: Mode/condition Power consumption: Operating mode 410 W Ready mode (Stand-by) 90 W Energy saver mode 1 80 W Energy saver mode 2...
  • Page 183 PE-MF3/PE-P2 Training 3. Paper Saving 3.1 Measuring the Paper Consumed – 1 1. Duplex: Reduce paper volume in half! 1 1 2. Combine: Reduce paper volume in half! 1 3. Duplex + Combine: Using both features together can further reduce paper volume by 3/4! 1...
  • Page 184 PE-MF3/PE-P2 Training Slide 184 No additional notes...

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M096M095M100

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